BS EN 10245-5-2011 Steel wire and wire products Organic coatings on steel wire Polyamide coated wire《钢丝和线材产品 钢丝有机涂层 聚酰胺涂层线材》.pdf

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1、raising standards worldwideNO COPYING WITHOUT BSI PERMISSION EXCEPT AS PERMITTED BY COPYRIGHT LAWBSI Standards PublicationBS EN 10245-5:2011Steel wire and wire products Organic coatings on steel wirePart 5: Polyamide coated wireIncorporating corrigendum November 2011BS EN 10245-5:2011 BRITISH STANDA

2、RDNational forewordThis British Standard is the UK implementation of EN 10245-5:2011.The UK participation in its preparation was entrusted to TechnicalCommittee ISE/106, Wire Rod and Wire.A list of organizations represented on this committee can beobtained on request to its secretary.This publicatio

3、n does not purport to include all the necessaryprovisions of a contract. Users are responsible for its correctapplication.ISBN 978 0 580 77244 3ICS 25.220.60; 77.140.65Compliance with a British Standard cannot confer immunity fromlegal obligations.This British Standard was published under the author

4、ity of theStandards Policy and Strategy Committee on 30 November 2011.Amendments/corrigenda issued since publicationDate Text affectedImplementation of CEN correction notice:reference year 2008 from EN 10245-1:2008deleted throughout The British Standards Institution 201231 January 2012EUROPEAN STAND

5、ARD NORME EUROPENNE EUROPISCHE NORM EN 10245-5 October 2011 ICS 25.220.60; 77.140.65 English Version Steel wire and wire products - Organic coatings on steel wire - Part 5: Polyamide coated wire Fils et produits trfils en acier - Revtements organiques sur fils dacier - Partie 5: Fils revtement de po

6、lyamide Stahldraht und Drahterzeugnisse - Organische Beschichtungen auf Stahldraht - Teil 5: Polyamid-beschichteter Draht This European Standard was approved by CEN on 17 September 2011. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for givi

7、ng this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN member. This European Standard exists in three offi

8、cial versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management Centre has the same status as the official versions. CEN members are the national standards bodies of

9、 Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom.

10、 EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG Management Centre: Avenue Marnix 17, B-1000 Brussels 2011 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 10245-5:2011: EEN 10245

11、-5:2011 (E) 2 Contents Page Foreword 3Introduction .41 Scope 42 Normative references 53 Terms and definitions .54 Methods of application and classes of Polyamide (PA6) coatings 65 Requirements and testing methods for the Polyamide (PA6) coating material 65.1 Requirements .65.1.1 General 65.1.2 The P

12、olyamide (PA6) organic coating composition .65.1.3 Polyamide (PA6) organic coating material consistency 65.2 Test methods 76 Requirement and test on the Polyamide (PA6) coating on wire .76.1 Requirements .76.2 Test methods 77 Performance requirements and testing methods for Polyamide (PA6) coatings

13、on wire 87.1 Performance requirements .87.2 Test methods for performance appraisal 88 Retests 89 Inspection and quality assurance 8Bibliography 9BS EN 10245-5:2011EN 10245-5:2011 (E) 3 Foreword This document (EN 10245-5:2011) has been prepared by Technical Committee ECISS/TC 106 “Wire rod and wires”

14、, the secretariat of which is held by AFNOR. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by April 2012, and conflicting national standards shall be withdrawn at the latest by April 2012. Attentio

15、n is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and/or CENELEC shall not be held responsible for identifying any or all such patent rights. This standard is made up of the following parts: Part 1: General Rules; Part 2: PVC finished w

16、ire; Part 3: PE coated wire; Part 4: Polyester coated wire; Part 5: Polyamide coated wire. According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Cz

17、ech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and the United Kingdom. BS EN 10245-5:2011EN 10245-5:2011 (E) 4 Int

18、roduction This European Standard for organic coatings for steel wire covers the requirements of a general nature and applies also to coatings for which no specific requirements have been established in the subsequent parts of this standard. The subsequent parts of this standard deal more specificall

19、y with clearly defined coatings or groups of coatings. These coatings may have their own particular methods of application and their individual requirements which are specified in these parts of this standard, in other standards or in manufacturers data sheets. Because the standard specifies require

20、ments and tests not only for the coating but also for the coating material, it has proved not practical to put all the requirements in one clause and all the tests in another one. Following structure has been chosen in order to limit complexity and to facilitate the use. In writing this series of st

21、andards consideration has been given to the nomenclature and transformation of organic coating materials as applied to steel wire products. These organic coating materials may, on application to wire and by their integration into the finished wire product, change their characteristics and properties

22、. This standard specifies characteristics and tests not only for the organic coating but also for the coating materials both before and after their application to steel wire and wire products. In addition it specifies the requirements for performance levels and testing methods on organic coating mat

23、erial, which have become an integral and permanent part of the finished wire product. Therefore it has proven not to be practical to put all requirements in one clause and all the tests in another one. To aid continuity and in order to limit complexity, the following structure has been chosen for th

24、is standard: Clause 4 deals with the characteristics and testing methods of organic coating material as supplied by the manufacturer for the purposes of its application to the wire product. Tests described in this section are intended to be carried out by the organic coating material manufacturer or

25、 the applicator before the coating operation. Clause 5 relates to the characteristics and testing methods for the “organic coating” when the organic coating material has been applied to and has become an integral part of the finished wire. Consequently tests are intended to be in the main carried ou

26、t by the coating “applicators”. Clause 6 defines the performance requirements and testing methods on the “organic coating” of the finished wire product, and where this is not possible, tests will be carried out on “coated” panels. 1 Scope Complementary to EN 10245-1, this European Standard specifies

27、 the characteristics and requirements for steel wire and wire products coated with Polyamide (PA6). BS EN 10245-5:2011EN 10245-5:2011 (E) 5 2 Normative references The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited a

28、pplies. For undated references, the latest edition of the referenced document (including any amendments) applies. EN 10021, General technical delivery conditions for steel products EN 10245-1, Steel wire and wire products Organic coatings on steel wires Part 1: General rules EN ISO 527 (all parts),

29、Plastics Determination of tensile properties EN ISO 1183-1, Plastics Methods for determining the density of non-cellular plastics Part 1: Immersion method, liquid pyknometer method and titration method (ISO 1183-1:2004) EN ISO 1183-2, Plastics Methods for determining the density of non-cellular plas

30、tics Part 2: Density gradient column method (ISO 1183-2:2004) EN ISO 1183-3, Plastics Methods for determining the density of non-cellular plastics Part 3: Gas pyknometer method (ISO 1183-3:1999) EN ISO 2039-2, Plastics Determination of hardness Part 2: Rockwell hardness (ISO 2039-2:1987) EN ISO 2813

31、, Paints and varnishes Determination of specular gloss of non-metallic paint films at 20, 60 and 85 (ISO 2813:1994, including Technical Corrigendum 1:1997) EN ISO 3668, Paints and varnishes Visual comparison of the colour of paints (ISO 3668:1998) EN ISO 4892-1, Plastics Methods of exposure to labor

32、atory light sources Part 1: General guidance (ISO 4892-1:1999) EN ISO 4892-2, Plastics Methods of exposure to laboratory light sources Part 2: Xenon-arc lamps (ISO 4892-2:2006) EN ISO 4892-3, Plastics Methods of exposure to laboratory light sources Part 3: Fluorescent UV lamps (ISO 4892-3:2006) ISO

33、4582, Plastics Determination of changes in colour and variations in properties after exposure to daylight under glass, natural weathering or laboratory light sources 3 Terms and definitions For the purposes of this document, the terms and definitions given in EN 10245-1 and the following apply. 3.1

34、polyamide coating PA6a coating on wire and wire products made from organic coating material consisting primarily of polyamide (PA6) obtained by various polymerisation process NOTE The coating material may also contain plasticizers, pigments, stabilisers, lubricants and other substances. The coating

35、material is in the form of powder or granules. BS EN 10245-5:2011EN 10245-5:2011 (E) 6 4 Methods of application and classes of Polyamide (PA6) coatings The organic coating material shall be applied from granules by extrusion or from powders by the fluidised bed method or powder spraying. Polyamide (

36、PA6) coatings are classified on the basis of their method of application: either by extrusion or by fluidised bed or powder spraying and on the basis of their degree of adherence to the base wire. Class 1a: Wire with a Polyamide (PA6) coating applied by direct extrusion onto the base wire. Class 1b:

37、 Wire with Polyamide (PA6) coating applied by extrusion and made to adhere to the base wire by the use of a primer which may be thermally cured or by the use of organic glues. Class 2a: Polyamide (PA6) powder material applied by thermal fusion or electrostatic spray directly on the base wire. Class

38、2b: Wire that has been pretreated with a primer, thermally cured and then covered with a Polyamide (PA6) powder applied thermally or electrostatically. 5 Requirements and testing methods for the Polyamide (PA6) coating material 5.1 Requirements 5.1.1 General The requirements for the coating material

39、 are summarized in Table 1. 5.1.2 The Polyamide (PA6) organic coating composition The composition shall be agreed between manufacturer and the applicator and shall take account of the latters method of application. However the Polyamide (PA6) organic coating material shall fulfil the requirements of

40、 this standard. The processing of the Polyamide (PA6) coating material shall be at the manufacturers discretion. 5.1.3 Polyamide (PA6) organic coating material consistency The manufacturer shall ensure that the organic coating material composition and its characteristics remain constant from batch t

41、o batch and unchanged from that as agreed at the time of ordering. The processing of the Polyamide (PA6) coating material shall be at the manufacturers discretion. The manufacturer shall immediately notify the applicator of any subsequent change in the type and quantity of the constituent parts of t

42、he composition once this has been agreed between the two parties. At the request of the supplier/purchaser the presence of certain elements may be limited. In any case, the compound shall be cadmium free. BS EN 10245-5:2011EN 10245-5:2011 (E) 7 5.2 Test methods The tests shall be performed in accord

43、ance with EN 10245-1 and Table 1 below. Table 1 Requirements and testing methods for Polyamide (PA6) coating material Characteristics Requirements Test methodsDensity 1,15 g/cm3EN ISO 1183-1 to -3 Hardness Rockwell scale M Max 82 EN ISO 2039-2 Tensile strengthaMin. 30 MPa EN ISO 527 (all parts) Elon

44、gation aMin. 200 % EN ISO 527 (all parts) aAfter conditioning in climatic chamber for 48 h at 23 C +/- 2 C and R.H.= 50 %. 6 Requirement and test on the Polyamide (PA6) coating on wire 6.1 Requirements The coating requirements are summarized in Table 2. 6.2 Test methods Unless otherwise specified in

45、 this Part 5 the test methods shall be in accordance with EN 10245-1. An overview of the test methods is given in Table 2. Table 2 Requirements and testing methods far Polyamide (PA6) coating on wire Characteristics Requirements Test methodsAppear see EN 10245-1 Visual - With the naked eye Colour se

46、e product standardaEN ISO 3668 Gloss see product standardaEN ISO 2813 Coating thickness see product standard EN 10245-1 Concentricity of the coating 60% minimum EN 10245-1 AdherencebPA6 class 1a PA6 class 1b or 2b PA6 class 2a 1-3 0 or 1 3 or 4 EN 10245-1 Performance after accelerated artificial lig

47、ht exposurecSee product standards aEN ISO 4892-1 Xenon arc: EN ISO 4892-2 QUV (A) or QUV (B) light: EN ISO 4892-3 a In the absence of a product specification the requirements shall be agreed at the time of enquiry and order.b For Class 1a, a minimum pull out resistance of the plastic coating can be

48、specified or agreed with the customer. cISO samples of material of PA6 coating can be used as in Table 1.BS EN 10245-5:2011EN 10245-5:2011 (E) 8 7 Performance requirements and testing methods for Polyamide (PA6) coatings on wire 7.1 Performance requirements The coating shall satisfy the coating requ

49、irements as specified in EN 10245-1 and the provisions of this Part 5. Table 3 gives an overview of these requirements. 7.2 Test methods for performance appraisal The conditions of the tests and testing cycles refer to the relevant clauses of EN 10245-1 and are completed with the specific provisions of this Part 5. Table 3 gives an overview of the most important test procedures. Table 3 Performance requirements and testing methods for Polyamide (PA6) coate