ASTM B85 B85M-2014 Standard Specification for Aluminum-Alloy Die Castings《铝合金压铸件的标准规格》.pdf

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1、Designation: B85/B85M 14Standard Specification forAluminum-Alloy Die Castings1This standard is issued under the fixed designation B85/B85M; the number immediately following the designation indicates the year oforiginal adoption or, in the case of revision, the year of last revision. A number in pare

2、ntheses indicates the year of last reapproval. Asuperscript epsilon () indicates an editorial change since the last revision or reapproval.This standard has been approved for use by agencies of the U.S. Department of Defense.1. Scope*1.1 This specification covers aluminum-alloy die castings ofall co

3、mpositions. Thirteen of the most commonly die cast alloycompositions are specified, designated as shown in Table 1.1.2 This specification is not intended for aluminum-alloydie castings used in aerospace applications.1.3 Alloy and temper designations are in accordance withANSI H35.1/H35.1(M). The equ

4、ivalent unified numberingsystem alloy designations are in accordance with PracticeE527.1.4 Unless the order specifies the “M” specificationdesignation, the material shall be furnished to the inch-poundunits.1.5 For acceptance criteria for inclusion of new aluminumand aluminum alloys and their proper

5、ties in this specification,see Annex A1 and Annex A2.1.6 UnitsThe values stated in either SI units or inch-pound units are to be regarded separately as standard. Thevalues stated in each system may not be exact equivalents;therefore, each system shall be used independently of the other.Combining val

6、ues from the two systems may result in non-conformance with the standard.1.7 This standard does not purport to address all of thesafety concerns, if any, associated with its use. It is theresponsibility of the user of this standard to establish appro-priate safety and health practices and determine

7、the applica-bility of regulatory requirements prior to use.2. Referenced Documents2.1 The following documents of the issue in effect on dateof order acceptance form a part of this specification to theextent referenced herein:2.2 ASTM Standards:2B179 Specification for Aluminum Alloys in Ingot and Mol

8、-ten Forms for Castings from All Casting ProcessesB275 Practice for Codification of Certain Nonferrous Metalsand Alloys, Cast and WroughtB557 Test Methods for Tension Testing Wrought and CastAluminum- and Magnesium-Alloy ProductsB557M Test Methods for Tension Testing Wrought and CastAluminum- and Ma

9、gnesium-Alloy Products (Metric)B660 Practices for Packaging/Packing of Aluminum andMagnesium ProductsB881 Terminology Relating to Aluminum- and Magnesium-Alloy ProductsB985 Practice for Sampling Aluminum Ingots, Billets, Cast-ings and Finished or Semi-Finished Wrought AluminumProducts for Compositio

10、nal AnalysisD3951 Practice for Commercial PackagingE8/E8M Test Methods for Tension Testing of Metallic Ma-terialsE23 Test Methods for Notched Bar Impact Testing of Me-tallic MaterialsE29 Practice for Using Significant Digits in Test Data toDetermine Conformance with SpecificationsE34 Test Methods fo

11、r Chemical Analysis of Aluminum andAluminum-Base AlloysE505 Reference Radiographs for Inspection of Aluminumand Magnesium Die CastingsE527 Practice for Numbering Metals and Alloys in theUnified Numbering System (UNS)E607 Test Method for Atomic Emission SpectrometricAnalysis Aluminum Alloys by the Po

12、int to Plane Tech-nique Nitrogen Atmosphere (Withdrawn 2011)3E716 Practices for Sampling and Sample Preparation ofAluminum and Aluminum Alloys for Determination ofChemical Composition by Spectrochemical AnalysisE1251 Test Method for Analysis of Aluminum and Alumi-num Alloys by Spark Atomic Emission

13、Spectrometry1This specification is under the jurisdiction of ASTM Committee B07 on LightMetals and Alloys and is the direct responsibility of Subcommittee B07.01 onAluminum Alloy Ingots and Castings.Current edition approved Oct. 1, 2014. Published October 2014. Originallyapproved in 1931. Last previ

14、ous edition approved in 2013 as B85/B85M 13. DOI:10.1520/B0085_B0085M-14.2For referenced ASTM standards, visit the ASTM website, www.astm.org, orcontact ASTM Customer Service at serviceastm.org. For Annual Book of ASTMStandards volume information, refer to the standards Document Summary page onthe A

15、STM website.3The last approved version of this historical standard is referenced onwww.astm.org.*A Summary of Changes section appears at the end of this standardCopyright ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States1IEEE/ASTM SI 10 Standard

16、for Use of the InternationalSystem of Units (SI): The Modern Metric System2.3 AMS Standard:AMS-STD-184 Identification Marking of Aluminum, Mag-nesium and Titanium42.4 ANSI Standard:H35.1/H35.1(M)-2006 American National Standard Alloyand Temper Designation Systems for Aluminum52.5 NADCA Product Speci

17、fication Standards for Die Cast-ings:6Engineering and Design: Coordinate DimensioningS-4A-1-09 Linear Dimensions: Standard TolerancesS-4A-2-09 Parting Line: Standard TolerancesS-4A-3-09 Moving Die Components (MDC): StandardTolerancesS-4A-4-09 Draft Requirements: Standard TolerancesS-4A-5-09 Flatness

18、 Requirements: Standard TolerancesS-4A-6-09 Cored Holes for Cut Threads: Standard Toler-ancesS-4A-8-09 Cored Holes for Pipe Threads: Standard Toler-ancesP-4A-1-09 Linear Dimensions: Precision TolerancesP-4A-2-09 Parting Line: Precision TolerancesP-4A-3-09 Moving Die Components (MDC): Precision Tol-e

19、rancesP-4A-4-09 Draft Requirements: Precision TolerancesP-4A-5-09 Flatness Requirements: Precision TolerancesP-4A-6-09 Cored Holes for Cut Threads: Precision Toler-ancesP-4A-7-09 Cored Holes for Formed Threads: Precision Tol-erancesS/P-4-9-09 Machining Stock Allowances (Standard and Pre-cision) Engi

20、neering and Design: Additional SpecificationGuidelinesG-6-1-09 Pressure Tightness in Die Cast PartsG-6-2-09 Fillets, Ribs and Corners in Die cast Parts (1 of 2)G-6-3-09 Fillets, Ribs and Corners in Die cast Parts (2 of 2)G-6-4-09 Ejector Pins, Pin Marks and Pin FlashG-6-5-09 Casting Flash removalG-6

21、-6-09 Surface Finish, As CastG-6-7-09 Die Cast Lettering and Ornamentation2.6 Federal Standard:Fed. Std. No. 123 Marking for Shipment (Civil Agencies)72.7 Military Standard:MIL-STD-129 Marking for Shipment and Storage (MilitaryAgencies)72.8 Other Standards:8EN 14242 Aluminum and Aluminum Alloys Chem

22、icalAnalysis inductively Coupled plasms Optical EmissionSpectral Analysis4Available from SAE AEROSPACE, 400 Commonwealth Dr., Warrendale, PA15096-0001, http:/aerospace.sae.org.5Available from American National Standards Institute (ANSI), 25 W. 43rd St.,4th Floor, New York, NY 10036, http:/www.ansi.o

23、rg.6Available from North American Die Casting Association (NADCA), 241Holbrook Dr Wheeling, Illinois 60090-5809, http:/www.diecasting.org/7Available from Standardization Documents Order Desk, DODSSP, Bldg. 4,Section D, 700 Robbins Ave., Philadelphia, PA 19111-5098, http:/www.dodssp.daps.mil.8Availab

24、le from European Committee for Standardization (CEN), 36 rue deStassart, B-1050, Brussels, Belgium, http:/www.cenorm.be.TABLE 1 Chemical RequirementsA,B,CDesignationDOthersEAA No.(ANSI)(old)ASTMUNS Si Fe Cu Mn Mg Cr Ni Zn Ti Sn Each TotalFAluminum360.0 SG100B A03600 9.00-10.00 2.00 0.60 0.35 0.4-0.6

25、0 . . . 0.50 0.50 . . . 0.15 . . . 0.25 RemainderA360.0 SG100A A13600 9.00-10.00 1.30 0.60 0.35 0.40-0.60 . . . 0.50 0.50 . . . 0.15 . . . 0.25 Remainder380.0 SC84B A03800 7.50-9.50 2.00 3.00-4.00 0.50 0.10 . . . 0.50 3.00 . . . 0.35 . . . 0.50 RemainderA380.0GSC84C A13800 7.50-9.50 1.30 3.00-4.00 0

26、.50 0.10 . . . 0.50 3.00 . . . 0.35 . . . 0.50 Remainder383.0GSC102A A03830 9.50-11.50 1.30 2.00-3.00 0.50 0.10 . . . 0.30 3.00 . . . 0.15 0.50 Remainder384.0GSC114A A03840 10.50-12.00 1.30 3.00-4.50 0.50 0.10 . . . 0.50 3.00 . . . 0.35 . . . 0.50 Remainder390.0 SC174A A03900 16.00-18.00 1.30 4.00-5

27、.00 0.10 0.45-0.65 . . . . . . 0.10 0.20 . . . 0.10 0.20 RemainderB390.0 SC174B A23900 16.00-18.00 1.30 4.00-5.00 0.50 0.45-0.65 . . . 0.10 1.50 0.20 . . . 0.10 0.20 Remainder392.0 S19 A03920 18.00-20.00 1.50 0.40-0.80 0.20-0.60 0.80-1.20 . . . 0.50 0.50 0.20 0.30 0.15 0.50 Remainder413.0 S12B A0413

28、0 11.00-13.00 2.00 1.00 0.35 0.10 . . . 0.50 0.50 . . . 0.15 . . . 0.25 RemainderA413.0 S12A A14130 11.00-13.00 1.30 1.00 0.35 0.10 . . . 0.50 0.50 . . . 0.15 . . . 0.25 RemainderC443.0 S5C A34430 4.50-6.00 2.00 0.60 0.35 0.10 . . . 0.50 0.50 . . . 0.15 . . . 0.25 Remainder518.0 G8A A05180 0.35 1.80

29、 0.25 0.35 7.50-8.50 . . . 0.15 0.15 . . . 0.15 . . . 0.25 Remainder Corrected editorially in August 2013.AAnalysis shall ordinarily be made only for the elements mentioned in this table. If, however, the presence of other elements is suspected, or indicated in the course ofroutine analysis, further

30、 analysis shall be made to determine that the total of these other elements are not present in excess of specified limits.BFor purposes of acceptance and rejection, the observed value or calculated value obtained from analysis should be rounded off to the nearest unit in the last right-handplace of

31、figures, used in expressing the specified limit, in accordance with the rounding procedure prescribed in Section 3 of Practice E29.CLimits are in percent maximum unless shown otherwise.DAlloys 360.0, 380.0, 413.0, C443.0 and 518.0 are suitable for the production of die casting by either the hot-cham

32、ber or the cold-chamber process. Die castings of alloysA360.0, A380.0, 383.0, 384.0 and A413.0 may be made only in cold-chamber machines. ASTM designations were established in accordance with Practice B275. ANSIdesignations were established in accordance with ANSI H35.1/H35.1 (M). UNS designations w

33、ere established in accordance with Practice E527.E”Others” includes listed elements for which no specific limit is shown as well as unlisted metallic elements. The producer may analyze samples for trace elements notspecified in the registration or specification. However, such analysis is not require

34、d and may not cover all metallic “other” elements. Should any analysis by the produceror the purchaser establish that the aggregate of several “others” elements exceeds the limit of the “Total” the material shall be considered non-conforming.FThe sum of those “others” metallic elements 0.010 percent

35、 or more, each expressed to the second decimal before determining the sum.GWith respect to mechanical properties, alloys A380.0, 383.0 and 384.0 are substantially interchangeable.B85/B85M 1423. Terminology3.1 DefinitionsRefer to Terminology B881 for definitionsof product terms used in this specifica

36、tion.4. Ordering Information4.1 Orders for material under this specification shall includethe following information:4.1.1 This specification designation (which includes thenumber, the year, and the revision letter, if applicable),NOTE 1For inch-pound application, specify Specification B85 and formet

37、ric application specify Specification B85M. Do not mix units.4.1.2 The quantity in either pieces or pounds kilograms,4.1.3 Part name and number,4.1.4 Alloy (see Section 8 and Table 1), and4.1.5 Drawing of die casting, when required, giving allnecessary dimensions and showing latest revisions and all

38、ow-ances for linear dimensions (10.2), parting lines (10.3), movingdie components (10.4), draft (10.5), flatness (10.6), cored holethreads (10.7 10.9), and machining stock (10.10). Location ofejector pin marks or parting lines shall be at the option of theproducer; unless specifically designated on

39、the drawing.4.2 Additional tests, options and special inspection require-ments as provided below should be justified only on the basisof need. These shall be specified in the contract or purchaseorder, as additional procedures and extended delivery time maybe involved.4.2.1 Whether chemical analysis

40、 reports are required (8.3and Table 1),4.2.2 Whether additional quality assurance requirements arerequired (7.1),4.2.3 Whether special proof tests or mechanical propertytests are required (Section 9),4.2.4 Whether there are additional general quality require-ments for internal soundness (11.2), pres

41、sure tightness (11.3),fillets, ribs and corners (11.4), ejector pins, pin marks, pin flashand flash removal (11.5), casting flash removal (11.6), surfacefinish (11.7), die cast lettering and ornamentation (11.8)orworkmanship (11.10),4.2.5 Whether source inspection is required (Section 12),4.2.6 Whet

42、her certification is required (Section 14),4.2.7 Marking for identification (Section 15), and4.2.8 Whether marking in accordance with Fed. Std. 123 orASTM D3951 (16.2) or MIL-STD-129 applies (16.2).4.2.9 Whether Practices B660 applies and, if so, the levelsof preservation, packaging and packing requ

43、ired (16.3),5. Materials5.1 Unless otherwise specified, only aluminum alloy con-forming to the requirements of Specification B179 or produc-ers foundry scrap (identified as being made from alloyconforming to Specification B179) shall be used in the remelt-ing furnace from which molten metal is taken

44、 for pouringdirectly into castings. Additions of small amounts of modifiersand grain refining elements or alloys are permitted.5.1.1 Pure materials, recycled materials, and master alloysand material not conforming to Specification B179 may beused to make alloys conforming to this specification, prov

45、idedchemical analysis can be taken and adjusted to conform toTable 1 prior to pouring any castings.6. Manufacture6.1 The responsibility of furnishing die castings that can belaid out and machined to the final dimensions within thepermissible variations specified, as shown on the blueprints ordrawing

46、s, shall rest with the producer, except when the die isfurnished by the purchaser.7. Quality Assurance7.1 Responsibility for InspectionWhen specified in thecontract or purchase order, the producer or supplier is respon-sible for the performance of all inspection and test require-ments specified here

47、in. Except as otherwise specified in thecontract or order, the producer or supplier may use his own orany other suitable facilities for the performance of the inspec-tion and test requirements specified herein, unless disapprovedby the purchaser. The purchaser shall have the right to performany of t

48、he inspections and tests set forth in this specification.Quality assurance standards shall be agreed upon between theproducer or supplier and purchaser at the time a contract ororder is placed.7.2 Lot DefinitionAn inspection lot shall be defined asfollows:7.2.1 An inspection lot shall consist of the

49、 production fromeach die or compound die on each machine for each 24 hduring the first week of normal operation and the productionfor each 48 h thereafter of normal operation. Any significantchange in the machine, composition, die or continuity ofoperation shall be considered as the start of a new lot. Diecastings inspected by this method shall be so marked orhandled during the finishing operations as not to lose theiridentity.7.2.2 Each die casting of a randomly selected sample shallbe examined to determine conformance to the requirementswith respect to general