ASTM B103 B103M-2009 Standard Specification for Phosphor Bronze Plate Sheet Strip and Rolled Bar.pdf

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1、Designation: B 103/B 103M 09Standard Specification forPhosphor Bronze Plate, Sheet, Strip, and Rolled Bar1This standard is issued under the fixed designation B 103/B 103M; the number immediately following the designation indicates the yearof original adoption or, in the case of revision, the year of

2、 last revision. A number in parentheses indicates the year of last reapproval.A superscript epsilon () indicates an editorial change since the last revision or reapproval.This standard has been approved for use by agencies of the Department of Defense.1. Scope*1.1 This specification establishes copp

3、er-tin alloy (phosphorbronze), copper-tin-lead alloy (leaded phosphor bronze), andcopper-tin-lead-zinc alloy (bearing bronze), plate, sheet, strip,and rolled bar. The phosphor bronzes commonly are used fordeep drawing into bellows and stamping and forming intospring devices and into terminals and co

4、nnectors for electricalapparatus because they combine high strength with highelongation. The leaded phosphor bronzes are used wherestrength, corrosion resistance, and machinability are required.The bearing bronze is used in bushings, bearings, and load-bearing thrust washers. The following alloys ar

5、e covered:Copper AlloyUNS No.2Nominal Composition, % Previously UsedDesignationCopper Tin Zinc LeadC51000 95 5 . . . . . . A1C51100 96 4 . . . . . . AC51180 96 4 . . .C51900 94 6 . . . . . .C52100A92 8 . . CC52180 92 8 . . . . . . . . .C52400 90 10 . . . . . . DC53400 94 5 . . . 1 B1C54400 88 4 4 4

6、B2_ASAE Specification CA 521 conforms to the requirements of UNS No. C52100.NOTE 1All of the above alloys contain small amounts of phosphorus,used as a deoxidant in melting, and to enhance the mechanical properties.1.2 The values stated in either SI units or inch-pound unitsare to be regarded separa

7、tely as standard. The values stated ineach system may not be exact equivalents; therefore, eachsystem shall be used independently of the other. Combiningvalues from the two systems may result in non-conformancewith the standard.2. Referenced Documents2.1 ASTM Standards:3B 248 Specification for Gener

8、al Requirements for WroughtCopper and Copper-Alloy Plate, Sheet, Strip, and RolledBarB 248M Specification for General Requirements forWrought Copper and Copper-Alloy Plate, Sheet, Strip, andRolled Bar (Metric)B 601 Classification for Temper Designations for Copperand Copper AlloysWrought and CastB 8

9、46 Terminology for Copper and Copper AlloysE8 Test Methods for Tension Testing of Metallic MaterialsE8M Test Methods for Tension Testing of Metallic Mate-rials Metric4E54 Test Methods for Chemical Analysis of SpecialBrasses and Bronzes4E62 Test Methods for Chemical Analysis of Copper andCopper Alloy

10、s (Photometric Methods)E75 Test Methods for Chemical Analysis of Copper-Nickeland Copper-Nickel-Zinc AlloysE 255 Practice for Sampling Copper and Copper Alloys forthe Determination of Chemical CompositionE 478 Test Methods for Chemical Analysis of CopperAlloysE 527 Practice for Numbering Metals and

11、Alloys in theUnified Numbering System (UNS)3. Terminology3.1 DefinitionsFor definitions of terms used in this speci-fication, refer to Terminology B 846.4. Ordering Information4.1 Contracts or purchase orders for product under thisspecification should include the following information:1This specific

12、ation is under the jurisdiction ofASTM Committee B05 on Copperand CopperAlloys and is the direct responsibility of Subcommittee B05.01 on Plate,Sheet, and Strip.Current edition approved April 1, 2009. Published May 2009. Originallyapproved in 1936. Last previous edition approved in 2007 asB 103/B 10

13、3M 07.2The UNS system for copper and copper alloys (see Practice E 527) is a simpleexpansion of the former standard designation system accomplished by the additionof a prefix “C” and a suffix “00.” The suffix can be used to accommodatecomposition variations of the base alloy.3For referenced ASTM sta

14、ndards, visit the ASTM website, www.astm.org, orcontact ASTM Customer Service at serviceastm.org. For Annual Book of ASTMStandards volume information, refer to the standards Document Summary page onthe ASTM website.4Withdrawn. The last approved version of this historical standard is referencedon www

15、.astm.org.1*A Summary of Changes section appears at the end of this standard.Copyright ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959, United States.4.1.1 ASTM designation and year of issue (for example,B 103/B 103M 04);4.1.2 Copper Alloy UNS No. designation

16、 (for example,C51000);4.1.3 Temper (Section 8);4.1.4 Dimensions: thickness, width, length, and so forth(Section 12);4.1.5 Form: plate, sheet, strip, or rolled bar;4.1.6 How furnished: coils, specific length or stock lengths,with or without ends;4.1.7 Quantity: total weight each form, temper, and siz

17、e;and,4.1.8 When material is purchased for agencies of the U.S.Government (Section 11).4.2 The following options are available under this specifi-cation and should be specified in the contract or purchase orderwhen required.4.2.1 Type of edge: slit, sheared, sawed, square corners,round corners, roun

18、ded edges, or full rounded edges;4.2.2 Width and straightness tolerances (Section 12);4.2.3 Heat identification or traceability details;4.2.4 Certification, and4.2.5 Mill test report.5. General Requirements5.1 The following sections of Specification B 248 constitutea part of this specification.5.1.1

19、 Terminology,5.1.2 Materials and Manufacturing,5.1.3 Workmanship, Finish, and Appearance,5.1.4 Sampling, Except for Chemical Analysis,5.1.5 Number of Tests and Retests,5.1.6 Specimen Preparation,5.1.7 Test Methods, Except for Chemical Analysis,5.1.8 Significance of Numerical Limits,5.1.9 Inspection,

20、5.1.10 Rejection and Rehearing,5.1.11 Certification,5.1.12 Test Reports (Mill),5.1.13 Packaging and Package Marking, and5.1.14 Supplementary Requirements.5.2 In addition, when a section with a title identical to thatreferenced in 5.1, appears in this specification, it containsadditional requirements

21、, which supplement those appearing inSpecification B 248.6. Materials and Manufacture6.1 Materials:6.1.1 The material of manufacture shall be a cast bar, cake,slab, or Copper Alloy UNS No. C51000, C51100, C51180,C51900, C52100, C52180, C52400, C53400, or C54400 asspecified in the ordering informatio

22、n.6.1.2 In the event heat identification or traceability isrequired, the purchaser shall specify the details desired.NOTE 2Because of the discontinuous nature of the processing ofcastings into wrought products, it is not always practical to identify aspecific casting analysis with a specific quantit

23、y of finished material.6.2 Manufacture:6.2.1 The product shall be manufactured by such hot work-ing, cold working, and annealing processes as to produce auniform wrought structure in the finished product.6.2.2 The product shall be hot or cold worked to the finishedsize and subsequently annealed, whe

24、n required, to meet thetemper properties specified.6.2.3 EdgesSlit edges shall be furnished unless otherwisespecified in the contract or purchase order.7. Chemical Composition7.1 The materials shall conform to the chemical composi-tional requirements specified in Table 1 for the copper alloyUNS No.

25、designation specified in the order.7.2 These composition limits do not preclude the presenceof other elements. Limits for unnamed elements may beestablished and analysis required by agreement between manu-facturer or supplier and purchaser.7.3 Copper, specified as the “remainder,” may be taken asthe

26、 difference between the sum of all the elements analyzedand 100 %. When all the elements in Table 1 are analyzed, thesum of results for each alloy shall be 99.5 % min.8. Temper8.1 M20 (as Hot-Rolled Material)The standard temper ofsheet and plate produced by hot rolling and is as designated inTable 2

27、.8.2 H (Rolled Material)The standard tempers of rolledmaterial are as designated in Table 2 with prefix “H.” Formerdesignations and the standard designations as defined inClassification B 601 are shown.NOTE 3The properties of special and nonstandard tempers are subjectto agreement between the manufa

28、cture and purchaser.TABLE 1 Chemical RequirementsComposition, %Element Copper Alloy UNS No.C51000 C51100 C51180 C51900 C52100 C52180 C52400 C53400AC54400ATin 4.2-5.8 3.5-4.9 3.5-4.9 5.0-7.0 7.0-9.0 7.0-9.0 9.0-11.0 3.5-5.8 3.5-4.5Phosphorus 0.03-0.35 0.03-0.35 0.01-0.35 0.03-0.35 0.03-0.35 0.01-0.35

29、 0.03-0.35 0.03-0.35 0.01-0.50Iron, max 0.10 0.10 0.05-0.20 0.10 0.10 0.05-0.20 0.10 0.10 0.10Lead 0.05 max 0.05 max 0.05 max 0.05 max 0.05 max 0.05 max 0.05 max 0.8-1.2 3.0-4.0Zinc 0.30 max 0.30 max 0.30 max 0.30 max 0.20 max 0.30 max 0.20 max 0.30 max 1.5-4.5Nickel . . . . . . 0.05-0.20 . . . . .

30、. 0.05-0.20 . . . . . . . . .Copper remainder remainder remainder remainder remainder remainder remainder remainder remainderAWhen specified for bearings, the phosphorus content shall be maintained from 0.01 to 0.15 %.B 103/B 103M 092TABLE 2 Tensile Strength Requirements and Approximate Rockwell Har

31、dness ValuesNOTE 1Plate is generally available in only the as hot-rolled (M20) temper. Required properties for other tempers shall be agreed upon between themanufacturer purchaser at the time of placing the order.Temper DesignationAThickness, in. mmTensile Strength, ksiBMPaApproximate Rockwell Hardn

32、essStandard Former Min Max B Scale Superficial 30TCopper Alloy UNS No. C51000M20 as hot-rolled Over 0.188 4.775 40 275 60 415 . . . . . .O60 soft Over 0.039 0.991 43 295 58 400 16-64 . . .Over 0.029 0.737 . . . 32-59Over 0.020 0.508 to 0.039 0.991 incl 12-60 . . .Over 0.010 0.254 to 0.029 0.737 incl

33、 . . . 24-530.003 0.076 to 0.010 0.254 inclH02 half-hard Over 0.039 0.991 58 400 73 505 64-85 . . .Over 0.029 0.737 . . . 59-73Over 0.02 0.508 to 0.039 0.991 incl 60-82 . . .Over 0.010 0.254 to 0.029 0.737 incl . . . 53-690.003 0.076 to 0.010 0.254 inclH04 hard Over 0.039 0.991 76 525 91 625 86-93 .

34、 . .Over 0.029 0.737 . . . 73-78Over 0.020 0.508 to 0.039 0.991 incl 84-91 . . .Over 0.010 0.254 to 0.029 0.737 incl . . . 71-750.003 0.076 to 0.010 0.254 inclH06 extra-hard Over 0.039 0.991 88 606 103 710 92-96 . . .Over 0.029 0.737 . . . 77-81Over 0.020 0.508 to 0.039 0.991 incl 89-95 . . .Over 0.

35、010 0.254 to 0.029 0.737 incl . . . 74-780.003 0.076 to 0.010 0.254 inclH08 spring Over 0.039 0.991 95 655 110 760 94-98 . . .Over 0.029 0.737 . . . 79-82Over 0.020 0.508 to 0.039 0.991 incl 92-97 . . .Over 0.010 0.254 to 0.029 0.737 incl . . . 76-800.003 0.076 to 0.010 0.254 inclH10 extra-spring Ov

36、er 0.039 0.991 100 690 114 790 96-99 . . .Over 0.029 0.737 . . . 80-83Over 0.020 0.508 to 0.039 0.991 incl 94-98 . . .Over 0.010 0.254 to 0.029 0.737 incl . . . 77-810.003 0.076 to 0.010 0.254 inclCopper Alloy UNS Nos. C51100, C53400, and C54400M20 as hot-rolled Over 0.188 4.775 40 275 58 415 . . .

37、. . .O60 soft Over 0.039 0.991 40 275 55 380 7-50 . . .Over 0.029 0.737 . . . 24-50Over 0.020 0.508 to 0.039 0.991 incl 0-45 . . .Over 0.010 0.254 to 0.029 0.737 incl . . . 16-46H02 half-hard Over 0.039 0.991 55 380 70 45 60-81 . . .Over 0.029 0.737 . . . 57-73Over 0.020 0.508 to 0.039 0.991 incl 53

38、-78 . . .Over 0.010 0.254 to 0.029 0.737 incl . . . 52-71H04 hard Over 0.039 0.991 72 496 87 600 82-90 . . .Over 0.029 0.737 . . . 71-77Over 0.020 0.506 to 0.039 0.991 incl 80-86 . . .Over 0.010 0.254 to 0.029 0.737 incl . . . 69-75H06 extra-hard Over 0.039 0.991 84 580 99 685 88-94 . . .Over 0.029

39、0.737 . . . 75-80Over 0.020 0.506 to 0.039 0.991 incl 86-92 . . .Over 0.010 0.254 to 0.029 0.737 incl . . . 73-78H08 spring Over 0.039 0.991 91 625 106 720 90-98 . . .Over 0.029 0.737 . . . 77-81Over 0.020 0.508 to 0.039 0.991 incl 86-94 . . .Over 0.010 0.254 to 0.029 0.737 incl . . . 75-79H10 extra

40、-spring Over 0.039 0.991 96 680 108 750 92-97 . . .Over 0.029 0.737 . . . 78-82Over 0.020 0.508 to 0.039 0.991 incl 89-94 . . .Over 0.010 0.254 to 0.029 0.737 incl . . . 76-80Copper Alloy UNS No. C51180H02 half-hard Over 0.039 0.991 69 475 84 575 80-90Over 0.029 0.737 69-75B 103/B 103M 093TABLE 2 Co

41、ntinuedTemper DesignationAThickness, in. mmTensile Strength, ksiBMPaApproximate Rockwell HardnessStandard Former Min Max B Scale Superficial 30TOver 0.020 0.508 to 0.039 0.991 incl 78-88Over 0.010 0.254 to 0.029 0.737 incl 67-73H0334-hard Over 0.039 0.991 80 550 92 630 84-92Over 0.029 0.737 71-77Ove

42、r 0.020 0.508 to 0.039 0.991 incl 80-88Over 0.010 0.254 to 0.029 0.737 incl 69-75H04 hard Over 0.039 0.991 85 585 100 690 88-95Over 0.029 0.737 74-80Over 0.020 0.508 to 0.039 0.991 incl 85-93Over 0.010 0.254 to 0.029 0.737 incl 71-78H06 extra-hard Over 0.039 0.991 97 665 112 770 89-97Over 0.029 0.73

43、7 76-81Over 0.020 0.508 to 0.039 0.991 incl 87-95Over 0.010 0.254 to 0.029 0.737 incl 74-79H08 spring Over 0.039 0.991 105 725 119 820 94-100Over 0.029 0.737 77-82Over 0.020 0.508 to 0.039 0.991 incl 92-98Over 0.010 0.254 to 0.029 0.737 incl 74-80H10 extra-spring Over 0.039 0.991 110 755 122 840 96-

44、104Over 0.029 0.737 78-82Over 0.020 0.508 to 0.039 0.991 incl 94-102Over 0.010 0.254 to 0.029 0.737 incl 76-80Copper Alloy UNS No. C51900O60 soft Over 0.039 0.991 48 330 63 435 22-66 . . .Over 0.029 0.737 . . . 35-64Over 0.020 0.508 to 0.039 0.991 incl 18-63 . . .Over 0.010 0.254 to 0.029 0.737 incl

45、 . . . 25-57H02 half-hard Over 0.039 0.991 64 440 79 545 70-88 . . .Over 0.029 0.737 . . . 63-76Over 0.020 0.508 to 0.039 0.991 incl 65-85 . . .Over 0.010 0.254 to 0.029 0.737 incl . . . 58-72H04 hard Over 0.039 0.991 80 550 96 680 89-95 . . .Over 0.029 0.737 . . . 74-80Over 0.020 0.508 to 0.039 0.9

46、91 incl 86-93 . . .Over 0.010 0.254 to 0.029 0.737 incl . . . 72-78Copper Alloy UNS No. C52100M20 as hot-rolled Over 0.188 4.775 50 345 78 485 . . . . . .O60 soft Over 0.039 0.991 53 365 67 460 29-70 . . .Over 0.029 0.737 . . . 38-68Over 0.020 0.508 to 0.039 0.991 incl 20-66 . . .Over 0.010 0.254 to

47、 0.029 0.737 incl . . . 27-62H02 half-hard Over 0.039 0.991 69 475 84 580 76-91 . . .Over 0.029 0.737 . . . 67-78Over 0.020 0.508 to 0.039 0.991 incl 69-88 . . .Over 0.010 0.254 to 0.029 0.737 incl . . . 63-75H04 hard Over 0.039 0.991 85 585 100 690 91-97 . . .Over 0.029 0.737 . . . 76-81Over 0.020

48、0.508 to 0.039 0.991 incl 89-95 . . .Over 0.010 0.254 to 0.029 0.737 incl . . . 73-80H06 extra-hard Over 0.039 0.991 97 670 112 770 95-100 . . .Over 0.029 0.737 . . . 78-83Over 0.020 0.508 to 0.039 0.991 incl 93-98 . . .Over 0.010 0.254 to 0.029 0.737 incl . . . 77-82H08 spring Over 0.039 0.991 105 720 119 820 97-102 . . .Over 0.029 0.737 . . . 79-84Over 0.020 0.508 to 0.039 0.991 incl 95-