ASTM A995 A995M-1998(2003) Standard Specification for Castings Austenitic-Ferritic (Duplex) Stainless Steel for Pressure-Containing Parts.pdf

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1、Designation: A 995/A 995M 98 (Reapproved 2003)Standard Specification forCastings, Austenitic-Ferritic (Duplex) Stainless Steel, forPressure-Containing Parts1This standard is issued under the fixed designation A 995/A 995M; the number immediately following the designation indicates the yearof origina

2、l adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval.A superscript epsilon (e) indicates an editorial change since the last revision or reapproval.1. Scope1.1 This specification covers austenitic-ferritic (duplex)stainless s

3、teel castings for valves, flanges, fittings, and otherpressure-containing parts.1.2 The duplex stainless steels offer a combination ofenhanced mechanical properties and corrosion resistance whenproperly balanced in composition and properly heat treated.Ferrite levels are not specified, but these gra

4、des will develop arange of approximately 30 to 60 % ferrite with the balanceaustenite. It is the responsibility of the purchaser to determinewhich grade shall be furnished depending on design andservice conditions, mechanical properties, and corrosion-resistant characteristics.NOTE 1Because of the p

5、ossibility of precipitation of embrittlingphases, the grades included in this specification are not recommended forservice at temperatures above 600F 315C.1.3 The values stated in either inch-pound units or SI unitsare to be regarded separately as standard. Within the text, theSI units are shown in

6、brackets. The values stated in eachsystem are not exact equivalents; therefore, each system mustbe used independently of the other. Combining values from thetwo systems may result in nonconformance with the specifi-cation.2. Referenced Documents2.1 ASTM Standards:A 488/A 488M Practice for Steel Cast

7、ings, Welding, Quali-fication of Procedures and Personnel2A 703/A 703M Specification for Steel Castings, GeneralRequirements, for Pressure-Containing Parts2E 125 Reference Photographs for Magnetic Particle Indica-tions on Ferrous Castings3E 165 Test Method for Liquid Penetrant Examination3E 562 Test

8、 Method for Determining Volume Fraction bySystematic Manual Point Count43. Terminology3.1 Definitions of Terms Specific to This Standard:3.1.1 duplex stainless steelan iron-chromium-nickel-molybdenum alloy which when properly heat treated consistsof approximately 30 to 60 % ferrite with the balance

9、austenite.4. General Conditions for Delivery4.1 Material furnished to this specification shall conform tothe applicable requirements of Specification A 703/A 703M,including the supplementary requirements that are indicated onthe purchaser order. Failure to comply with the generalrequirements of Spec

10、ification A 703/A 703M constitutes non-conformance with this specification. In case of conflict be-tween the requirements of the specification and SpecificationA 703/A 703M, this specification shall prevail.5. Ordering Information5.1 It is the responsibility of the purchaser to specify allrequiremen

11、ts that are necessary for material ordered under this1This specification is under the jurisdiction of ASTM Committee A01 on Steel,Stainless Steel and Related Alloys and is the direct responsibility of SubcommitteeA01.18 on Castings.Current edition approved April 10, 2003. Published April 2003. Origi

12、nallyapproved in 1998. Last previous edition approved in 1998 as A 995 98.2Annual Book of ASTM Standards, Vol 01.02.3Annual Book of ASTM Standards, Vol 03.03.4Annual Book of ASTM Standards, Vol 03.01.TABLE 1 Heat Treatment RequirementsGrade Heat Treatment1B Heat to 1900F 1040C minimum, hold for suff

13、icient time to heatcasting uniformly to temperature, quench in water or rapid cool byother means.2A Heat to 2050F 1120C minimum, hold for sufficient time to heatcasting uniformly to temperature, quench in water or rapid cool byother means.3A Heat to 1950F 1070C minimum, hold for sufficient time to h

14、eatcasting uniformly to temperature, quench in water or rapid cool byother means.4A Heat to 2050F 1120C minimum for sufficient time to heat castinguniformly to temperature and water quench, or the casting may befurnace cooled to 1850F 1010C minimum, hold for 15 minminimum and then water quench. A ra

15、pid cool by other means maybe employed in lieu of water quench.5A Heat to 2050F 1120C minimum, hold for sufficient time to heatcasting to temperature, furnace cool to 1910F 1045C minimum,quench in water or rapid cool by other means.6A Heat to 2010F 1100C minimum, hold for sufficient time to heatcast

16、ing uniformly to temperature, quench in water or cool rapidly byother means.1Copyright ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959, United States.specification. Such requirements may included, but are notlimited to, the following:5.1.1 A description of th

17、e casting by pattern number ordrawing (dimensional tolerances shall be included on thecasting drawing),5.1.2 Quantity (weight and number of castings),5.1.3 Specification designation and date of issue,5.1.4 Grade of steel,5.1.5 Supplementary requirements including acceptance cri-teria, and5.1.6 Addit

18、ional requirements.6. Process6.1 The steel shall be made by the electric furnace processwith or without separate refining.7. Heat Treatment7.1 All castings shall be heat treated in accordance withTable 1.8. Chemical Composition8.1 The steel shall conform to the requirements as tochemical composition

19、 prescribed in Table 2.9. Tensile Properties9.1 One tension test shall be made from each heat and shallconform to the requirements as to tensile properties prescribedin Table 3.10. Quality10.1 When additional inspection is desired, SupplementaryRequirements S5, S6, and S10 may be ordered.11. Repair

20、by Welding11.1 Repairs shall be made using procedures and weldersqualified under Practice A 488/A 488M.11.2 The composition of the deposited weld metal may besimilar to that of the casting or may be suitably alloyed toachieve the desired corrosion resistance and mechanical prop-erties.11.3 Weld repa

21、irs shall be subject to the same qualitystandards as used to inspect the castings.11.4 When postweld heat treatment is believed necessaryfor adequate corrosion resistance or impact toughness, Supple-mentary Requirement S11, Post Weld Heat Treatment, shall beincluded in the purchase order.12. Post We

22、ld Heat Treatment After Major Weld Repair12.1 Weld repairs shall be considered major in the case of acasting that has leaked on hydrostatic testing or when the depthof the cavity after preparation for repair exceeds 20 % of theactual wall thickness, or 1 in. 25 mm, whichever is smaller,or when the e

23、xtent of the cavity exceeds approximately 10 in.265 cm2. All other weld repairs shall be considered minor.12.2 Castings shall be heat-treated after major weld repairs.Heat treatment after minor weld repairs is not required exceptupon agreement between the manufacturer and the purchaser.12.3 Post wel

24、d heat treatment shall be in accordance withTable 1.13. Keywords13.1 austenitic-ferritic; duplex stainless steel; pressure-containing; steel castingsTABLE 2 Chemical RequirementsGrade 1B 2A 3A 4A 5AA6AAType 25Cr-5Ni-M0-Cu-N 24Cr-10Ni-Mo-N 25Cr-5Ni-Mo-N 22Cr-5Ni-Mo-N 25Cr-7Ni-Mo-N 25Cr-7Ni-Mo-NUNS J9

25、3372 J93345 J93371 J92205 J93404 J93380ACI CD4MCuN CE8MN CD6MN CD3MN CE3MN CD3MWCuNComposition:Carbon, max 0.040 0.080 0.060 0.030 0.030 0.030Manganese, max 1.00 1.00 1.00 1.50 1.50 1.00Silicon, max 1.00 1.50 1.00 1.00 1.00 1.00Phosphorus, max 0.040 0.040 0.040 0.040 0.040 0.030Sulfur, max 0.040 0.0

26、40 0.040 0.020 0.040 0.025Chromium 24.5-26.5 22.5-25.5 24.0-27.0 21.0-23.5 24.0-26.0 24.0-26.0Nickel 4.7-6.0 8.0-11.0 4.0-6.0 4.5-6.5 6.0-8.0 6.5-8.5Molybdenum 1.70-2.30 3.0-4.5 1.75-2.50 2.5-3.5 4.0-5.0 3.0-4.0Copper 2.7-3.3 . . . . . . 1.00, max . . . 0.50-1.00Tungsten . . . . . . . . . . . . . .

27、. 0.50-1.00Nitrogen 0.10-0.25 0.10-0.30 0.15-0.25 0.10-0.30 0.10-0.30 0.20-0.30A%Cr+3.3%Mo+16%N$ 40.TABLE 3 Tensile RequirementsGrade 1B 2A 3A 4A 5A 6AType 25Cr-5Ni-Mo-Cu-N 24Cr-10Ni-Mo-N 25Cr-5Ni-Mo-N 22Cr-5Ni-Mo-N 25Cr-7Ni-Mo-N 25Cr-7Ni-Mo-NTensile strength, ksi MPa, min 100 690 95 655 95 655 90 6

28、20 100 690 100 690Yield strength (0.2 % offset), ksi MPa,min70 485 65 450 65 450 60 415 75 515 65 450Elongation in 2 in. 50 mm, %, minA16 25 25 25 18 25AWhen ICI test bars are used in tensile testing as provided for in this specification, the gage length to reduced section diameter ratio shall be 4:

29、1.A 995/A 995M 98 (2003)2SUPPLEMENTARY REQUIREMENTSThe following supplementary requirements shall not apply unless specified in the purchase order. Alist of standardized supplementary requirements for use at the option of the purchaser is included inSpecification A 703/A 703M. Those which are ordina

30、rily considered suitable for use with thisspecification are given below. Others enumerated in Specification A 703/A 703M may be used withthis specification upon agreement between the manufacturer and purchaser.S1. Unspecified ElementsS2. Destruction TestsS5. Radiographic InspectionS6. Liquid Penetra

31、nt InspectionS8. Charpy Impact TestS10. Examination of Weld PreparationS10.1 Liquid penetrant examination of cavities prepared forwelding shall be performed to verify removal of those discon-tinuities found unacceptable by the inspection method specifiedfor the casting. The method of performing liqu

32、id penetrantexamination shall be in accordance the with Practice E 165.Unless other degrees of shrinkage or types of discontinuitiesfound in the cavities are specified, Type II, Internal Shrinkage,of Reference Photographs E 125, of Degree 2 in sections up to2 in. 50 mm thick and of Degree 3 in secti

33、ons over 2 in. 50mm thick shall be acceptable.S11. Post Weld Heat TreatmentS11.1 Castings shall be given a post weld solution heattreatment in accordance with Table 1.S12. Prior Approval of Major Weld RepairsOther supplementary requirements considered suitable foruse with this specification are:S50.

34、 Estimating Ferrite ContentS50.1 Ferrite contents shall be determined by point count(Practice E 562), by other quantitative metallographic methodssuch as image analysis, by measurement of magnetic response,or by other methods upon agreement between the manufacturerand the purchaser. Frequency of tes

35、ting and location of testsshall be by agreement between the manufacturer and thepurchaser.S51. Prior Approval of Weld MaterialS51.1 The purchaser must give approval of all weld fillermaterials to be used prior to any weld repairs.ASTM International takes no position respecting the validity of any pa

36、tent rights asserted in connection with any item mentionedin this standard. Users of this standard are expressly advised that determination of the validity of any such patent rights, and the riskof infringement of such rights, are entirely their own responsibility.This standard is subject to revisio

37、n at any time by the responsible technical committee and must be reviewed every five years andif not revised, either reapproved or withdrawn. Your comments are invited either for revision of this standard or for additional standardsand should be addressed to ASTM International Headquarters. Your com

38、ments will receive careful consideration at a meeting of theresponsible technical committee, which you may attend. If you feel that your comments have not received a fair hearing you shouldmake your views known to the ASTM Committee on Standards, at the address shown below.This standard is copyright

39、ed by ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959,United States. Individual reprints (single or multiple copies) of this standard may be obtained by contacting ASTM at the aboveaddress or at 610-832-9585 (phone), 610-832-9555 (fax), or serviceastm.org (e-mail); or through the ASTM website(www.astm.org).A 995/A 995M 98 (2003)3