NAVISTAR TMS 6910-2010 Cellular Vinyl Tape (Sealing).pdf

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1、This document is restricted and may not be sent outside Navistar, Inc. or reproduced without permission from Corporate Technical Standards. Suppliers are required to assume all patent liability. 2010 by Navistar, Inc. APRIL 2010 Page 1 of 6 NAVISTAR, INC. TMS (TRUCK MATERIAL SPECIFICATION) NUMBER: T

2、MS-6910 TITLE: Cellular Vinyl Tape (Sealing) CURRENT REV No: 1004 DATE: April 2010 WRITTEN/EDITED BY: Materials Engineering APPROVED BY: Materials Engineering SUPERSEDES: Rev. L - April 2005 PRINTED COPIES OF THIS DOCUMENT MUST BE VERIFIED FOR CURRENT REVISION This specification may involve hazardou

3、s materials, equipment, and procedures. This specification does not purport to address all of the safety issues associated with its use. The user is responsible to consult appropriate safety and health practices and to determine the applicability of regulatory limits prior to use. Change Notice: Rep

4、laced “International Truck and Engine Corporation” with “Navistar, Inc.” per corporate directive; added CEMS B-50 requirement; editorial changes. Reference: File 30-1 Keywords: Vinyl Tape; Sealing 1.0 APPLICATION This specification describes three grades of non-connected cellular polyvinyl chloride

5、product, with a pressure-sensitive adhesive on one side, protected with a release paper. This material is intended for use as a compression seal that inhibits the passage of air, water, and dust in assembled joints or components. The product is provided as die-cut parts in addition to tape. 1.1 Clas

6、s I (Firm) This material is formulated to seal under high compressive forces experienced in mechanically fastened assemblies, such as riveted joints in cab construction. 1.2 Class II (Medium) This material is formulated to seal where medium compressive forces are experienced and where irregularities

7、 on mating surfaces are encountered. This product is recommended for application where dimensional stability is necessary on thin wall die-cut parts. 1.3 Class III (Soft) This material is formulated to seal where light compressive forces are experienced and greater irregularities and tolerances are

8、encountered. 2.0 SCOPE This specification covers the general requirements, property and performance requirements, quality and general information including width and thickness tolerances, and preferred sizes with bulk part numbers. 2.1 Restricted Chemical Substances Effective JANUARY 1, 2007, all pr

9、oduct supplied to the requirements of this specification must comply with the requirements of CEMS B-50. NUMBER: TMS-6910 TITLE: Cellular Vinyl Tape (Sealing) REVISION: 1004 This document is restricted and may not be sent outside Navistar, Inc. or reproduced without permission from Corporate Technic

10、al Standards. Suppliers are required to assume all patent liability. 2010 by Navistar, Inc. APRIL 2010 Page 2 of 6 3.0 REFERENCE DOCUMENTS Unless otherwise specified the latest issue of all referenced standards shall apply. The following Specifications, Standards, and Regulations are referenced in t

11、his specification. Quality System Standard ISO 9000 or TS-16949 PSTC 2 CEMS GT-31 NAVISTAR MANUFACTURING STD MS-D-13 PSTC 31 CEMS B-50 CFR Title 29, Part 1910 ASTM D 1667 FMVSS 571.302 CEMS G-5, Parts I & II ASTM D 3574 TMS-9544 4.0 GENERAL REQUIREMENTS 4.1 Material This tape shall consist of a non-

12、connected cellular polyvinyl chloride resin base foam, with a suitable pressure-sensitive adhesive on one surface, protected with an easy release liner paper. When compressed a min of 30%, this material is designed to produce a satisfactory seal. 4.2 Adhesive Shall be of a long-aging high tack conta

13、ct adhesive formulation. Applications where adhesive is not desired shall be so indicated on the part or assembly drawing. 4.3 Release Paper This product is manufactured so that as the foam material is unrolled, the adhesive surface is exposed and the release paper remains on the adhesive-free surfa

14、ce. Release paper shall remain with the tape and be removed after the application. This paper shall release easily and cleanly from the foam. 4.4 Color Shall be black unless otherwise specified. 4.5 Barrier Coating The Class II material is available with a low friction barrier coating on the non-adh

15、esive side to reduce friction and grab between the foam and mating surface. When material is applied around a fixed surface and a movable surface, such as a door or service cover, this coating should be specified on the part drawing. 4.6 Property And Performance Requirements 4.6.1 Compression: (ASTM

16、 D 1667 - 50% Compression) Force to Compress Compression Deflection Class I 69.0-96.6 kPa (10.0-14.0 psi) 34.5-69.0 kPa (5.0-10.0 psi) Class II 41.4-69.0 kPa (6.0-10.0 psi) 34.5-69.0 kPa (5.0-10.0 psi) Class III 20.7-41.4 kPa (3.0-6.0 psi) 10.4-27.6 kPa (1.5-4.0 psi) NOTE: Force to compress is insta

17、ntaneous value. Compression deflection value after one minute deflection. NUMBER: TMS-6910 TITLE: Cellular Vinyl Tape (Sealing) REVISION: 1004 This document is restricted and may not be sent outside Navistar, Inc. or reproduced without permission from Corporate Technical Standards. Suppliers are req

18、uired to assume all patent liability. 2010 by Navistar, Inc. APRIL 2010 Page 3 of 6 4.6.2 Density: (ASTM D 1667) Class I 0.160 g/cm (10 lbm/ft) min Class II 0.128 g/cm (8 lbm/ft) min Class III 0.096 g/cm (6 lbm/ft) min 4.6.3 Tensile: (ASTM D 3574, PSTC-31) Class I 275 kPa (40 psi) min Class II 170 k

19、Pa (25 psi) min Class III 55 kPa (8 psi) min 4.6.4 Elongation: (ASTM D 3574, PSTC-31) Class I 100% mi Class II 100% min Class III 100% min 4.6.5 Adhesion: (PSTC-2) Class I 109 N/m width (10 ozf/in width) min Class II 109 N/m width (10 ozf/in width) min Class III 109 N/m width (10 ozf/in width) min N

20、OTE: Sample may be reinforced by applying masking tape to non-adhesive side. 4.7 Water Absorption 4.7.1 Method Compress 30% a weighed sample 101.6 mm (4 in) square between stainless steel plates. Submerge at room temperature under a 50.8 mm (2 in) head of water for 22 hours. Remove sample, carefully

21、 blot all surfaces with an absorbent paper towel, and reweigh. Calculate weight change as water absorbed by volume. 4.7.2 Required Class I 4% max Class II 4% max Class III 6% max 4.8 Low Temperature Flexibility 4.8.1 Method Condition a 150 mm (6 in) long specimen four hours at -29.0 1C (-20 2F). Ben

22、d sample 180 around a 6.4 mm (1/4 in) mandrel at the test temperature. 4.8.2 Required All classes - no cracking. 4.9 Compression Set 4.9.1 Method ASTM D 1667 at 70 1C (158 2F) for 22 hours. Ply sample to 12.7 mm (1/2 in) min thickness. Measure set 30 minutes after load has been released. 4.9.2 Requi

23、red All Classes - 90% max set. NUMBER: TMS-6910 TITLE: Cellular Vinyl Tape (Sealing) REVISION: 1004 This document is restricted and may not be sent outside Navistar, Inc. or reproduced without permission from Corporate Technical Standards. Suppliers are required to assume all patent liability. 2010

24、by Navistar, Inc. APRIL 2010 Page 4 of 6 4.10 Staining 4.10.1 Method Apply sealant on a typical steel or aluminum test panel and spray paint per NAVISTAR CEMS G-5, Part II, Grade -19 (white) and cure paint for 20 minutes at 150C (300F). Subject test specimen to 250 hours per CEMS GT-31, Method E. 4.

25、10.2 Required Shall not discolor the painted surface and compare favorably with the adjoining painted metal surface. 4.11 Flammability Resistance Material and parts supplied to this specification shall conform to and be certified by the suppliers to meet the requirements of the latest issue of the F

26、ederal Motor Vehicle Safety Standard 571.302 - Flammability of Interior Materials, and all requirements of TMS-9544. 5.0 QUALITY All product supplied shall be clean and free from dirt, oils, sharp edges or defects harmful to product performance. 6.0 SOURCE APPROVAL AND QUALITY CONTROL 6.1 Supplier R

27、equirements All suppliers to NAVISTAR are required to be registered to ISO 9001 Quality System Requirements. NAVISTAR will also accept TS-16949 registration as long as the supplier can also fulfill all AIAG PPAP (Production Part Approval Process) documentation and approval requirements. Suppliers mu

28、st maintain their certification with an accredited registrar and must furnish copies of registration certificates to their Corporate Buyer upon request. 6.2 Approval Parts supplied against contracts or purchase orders citing this specification shall be equivalent in all respects to those samples whi

29、ch were approved by the purchaser. No changes in formulation or processing practices are permitted without approval. In the event that changes in material, properties, processing practices, construction, color, or labeling of the product are required, the supplier shall notify Materials Engineering,

30、 TDTC and Purchasing and Supplier Development of the proposed change(s). Test data indicating conformance to all requirements of this specification, test samples, and new or amended or updated Material Safety Data Sheet(s) (MSDS), in accordance with CFR Title 29, Part 1910 shall be submitted with th

31、e request for change. 6.3 Process Control The supplier shall either perform and report results of tests on specific lots of parts produced using ISO 9001 or TS-16949 guidelines, or provide statistical evidence of the lot having been produced in a state of statistical control and with a process capab

32、le of providing all required properties. The part supplier and the plant metallurgist and/or the quality control manager of the using NAVISTAR plant may determine testing and reporting requirements on specific products. NUMBER: TMS-6910 TITLE: Cellular Vinyl Tape (Sealing) REVISION: 1004 This docume

33、nt is restricted and may not be sent outside Navistar, Inc. or reproduced without permission from Corporate Technical Standards. Suppliers are required to assume all patent liability. 2010 by Navistar, Inc. APRIL 2010 Page 5 of 6 7.0 SHIPPING, PACKING AND IDENTIFICATION Loading, packing, and identif

34、ication shall be in accordance with Manufacturing Std. MS-D-13. 8.0 DESIGNATION ON DRAWINGS The class foam shall be specified: TMS-6910, Class III. When bulk tape products are applied, use NAVISTAR bulk part number, as shown in recommended size chart. All previous drawings specifying TMS-6910 withou

35、t reference to class shall be Class I. NOTE: Optional barrier coating or without adhesive shall be indicated on part drawing. 9.0 APPROVED SOURCES Approved Material Source Class I Norton F Foam Norton Company, Sealant Operation Sealfoam Duraco, Inc. Class II Norton B Foam Norton Company, Sealant Ope

36、ration Sealfoam Duraco, Inc. RDL 9515 Pandel Bradford, Inc. Class III Norton A Foam Norton Company, Sealant Operation Chrysler Multi-Foam Pandel Bradford, Inc. Sealfoam V710 Duraco, Inc. Gaska Tape Inc. GM-700 10.0 TECHNICAL INFORMATION For further information related to the technical content of thi

37、s specification, contact: Suppliers may purchase controlled copies of this specification by contacting: Materials Engineering and Technology Dept. Truck Development and Technology Center 2911 Meyer Road Fort Wayne, IN 46803 E-mail: MaterialsEngineeringN IHS Global Inc. 15 Inverness Way East Englewoo

38、d CO 80112-5776 Phone: 1-800-854-7179 E-mail: AutomotiveIHS.com Website: http:/ GENERAL INFORMATION Thickness and Width Tolerance Thickness 1.6 mm 0.23 (1/16 in 0.009) 3.2 mm 0.30 (1/8 in 0.012) 4.8 mm 0.4 (3/16 in 0.016) 6.4, 9.5 mm 0.5 (1/4, 3/8 in 0.020) 12.7 mm 0.76 (1/2 in 0.030) Width 0.8 mm (

39、 1/32 in) NUMBER: TMS-6910 TITLE: Cellular Vinyl Tape (Sealing) REVISION: 1004 This document is restricted and may not be sent outside Navistar, Inc. or reproduced without permission from Corporate Technical Standards. Suppliers are required to assume all patent liability. 2010 by Navistar, Inc. APR

40、IL 2010 Page 6 of 6 RECOMMENDED SIZES CLASS I Thickness, Roll Length, Roll Width, mm(in) mm (in) m (ft) 12.7 (1/2) 19.0 (3/4) 25.4 (1) 0.75 (1/32) 61.0 (200) 2643470R1 1.6 (1/16) 61.0 (200) 2643110R1 3.2 (1/8) 30.5 (100)* 2643108R1 4.8 (3/16) 15.2 ( 50)* 2643111R1 6.4 (1/4) 15.2 ( 50)* 2643109R1 * g

41、ray color CLASS III Thickness, Roll Length, Roll Width, mm(in) mm (in) m (ft) 9.5 (3/8) 12.7 (1/2) 19.0 (3/4) 25.4 (1) 3.2 (1/8) 30.5 (100) 2643152R1 453761C1 4.8 (3/16) 15.2 (50) 6.4 (1/4) 15.2 (50) 2643144R1 2643148R1 2643149R1 9.5 (3/8) 7.6 (25) 2643299R1 2643145R1 2643342R1 12.7 (1/2) 7.6 (25) 2643319R1 3243300R1 19.0 (3/4) 2643608R1 Typical drawing call-out: TMS-6910, Class III, P/N-2643144R1. Tape, Sealing, 15 in. long