NAVISTAR MPAPS C-2-2014 Brass and Bronze Castings (Includes Appendix).pdf

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1、This document is restricted and may not be sent outside Navistar, Inc. or reproduced without permission from Corporate Technical Standards. Suppliers are required to assume all patent liability. 2014 by Navistar, Inc. DECEMBER 2014 Page 1 of 5 NAVISTAR, INC. Material, Parts, and Process Specificatio

2、ns (MPAPS) NUMBER: MPAPS C-2 Former Designation: CEMS C-2 TITLE: Brass and Bronze Castings CURRENT REV No.: 1412 DATE: Dec. 2014 WRITTEN/EDITED BY: Materials Engineering APPROVED BY: Materials Engineering SUPERSEDES: CEMS C-2 - December 2001 PRINTED COPIES OF THIS DOCUMENT MUST BE VERIFIED FOR CURRE

3、NT REVISION This specification may involve hazardous materials, equipment, and procedures. This specification does not purport to address all of the safety issues associated with its use. The user is responsible to consult appropriate safety and health practices and to determine the applicability of

4、 regulatory limits prior to use. Change Notice: Changed to new MPAPS format; editorial changes. 1.0 SCOPE This specification covers the requirements for copper-base castings used in the Companys products. 1.1 Restricted Chemical Substances Effective January 1, 2007, all product supplied to the requi

5、rements of this specification must comply with the requirements of the MPAPS B-50 specification. 2.0 REFERENCE DOCUMENTS Unless otherwise specified, the latest issue of all referenced standards shall apply. The following Specifications, Standards, and Regulations are referenced in this specification

6、. Quality System Standard ISO 9001 or TS-16949 SAE HS-1086 CFR Title 29, Part 1910 ASTM DS-56 NAVISTAR Manufacturing Std. MS-D-13 ASTM B 208 NAVISTAR Engineering Design Std A-16 ASTM E 8 NAVISTAR MPAPS B-50 NAVISTAR EPS-143 ASTM E-10 3.0 REQUIREMENTS 3.1 Chemical Composition Requirements Copper-base

7、 castings purchased to this specification will meet the requirements of chemical composition shown in Table I. 3.2 Mechanical Properties Copper-base alloys purchased to this specification will conform to the requirements shown in Table II. 3.2.1 The tensile data given in Table II represents the mini

8、mum requirements for test coupons and specimens prepared in accordance with standard procedures. These properties are not necessarily the same as the corresponding properties of the casting because of the effect of varying size, section and design. NUMBER: MPAPS C-2 TITLE: Brass and Bronze Castings

9、REVISION: 1412 This document is restricted and may not be sent outside Navistar, Inc. or reproduced without permission from Corporate Technical Standards. Suppliers are required to assume all patent liability. 2014 by Navistar, Inc. DECEMBER 2014 Page 2 of 5 TABLE I - CHEMICAL COMPOSITION Designatio

10、n Composition, Percent (Max Except Where Shown Otherwise) UNS No. Obsolete International Copper Zinc Tin Lead Alumi- num Manga- nese Iron Nickel Phosph- orus Other C83600 BC-26-05 84.0-86.0 * 4.0-6.0 4.0-6.0 4.0-6.0 - - 0.30 1.0 * 0.5 * - C85400 BC-11-33 65.0-70.0 balance 1.5 1.5-3.8 0.35 - -0.7 - -

11、 - C86300 BC-41-30 60.0-66.0 balance 0.20 0.20 5.0-7.5 2.5-5.0 2.0-4.0 - - - C86500 BC-41-40 55.0-60.0 balance 1.0 0.40 0.50-1.5 1.5 0.40-2.0 0.50 - - C90500 BC-22-10 86.0-89.0 1.0-3.0 9.0-11.0 0.30 - - 0.20 1.0 0.05 * - C90700 BC-22-11 88.0-90.0 0.50 * 10.0-12.0 0.50 * 0.005 - 0.15 * 0.10-0.30 - C9

12、2200 BC-22-06 86.0-90.0 3.0-5.0 5.5-6.5 1.0-2.0 - - 0.25 1.0 0.05 * - C92700 BC-26-02 balance 0.7 9.0-11.0 1.0-2.5 0.005 - 0.20 1.0 0.25 - C93200 BC-26-07 81.0-85.0 * 1.0-4.0 6.3-7.5 6.0-8.0 - - 0.20 1.0 * 0.15 * antimony 0.35 C93700 BC-26-10 78.0-82.0 0.8 9.0-11.0 8.0-11.0 - - 0.7 0.5 * * 0.1 antim

13、ony 0.50 C95200 BC-33-09 86.0 min - - - 8.5-9.5 - 2.5-4.0 - - 1.0 total C95300 BC-33-11 86.0 min - - - 9.0-11.0 - 0.8-1.5 - - 1.0 total C95400 - 83.0 min - - - 10.0-11.5 0.50 3.0-5.0 1.5 - 0.50 total * For continuous castings, phosphorus will be 1.5% max. * Total lead, zinc and nickel will be 1.0 pe

14、rcent, max. * In determining copper minimum, copper may be calculated as copper and nickel. 3.2.2 When the strength of a casting is critical, the purchaser and supplier will agree on the minimum tensile properties acceptable in a critical location of the casting. Specimens will be machined from the

15、critical section to check these requirements. 4.0 QUALITY Castings will conform to drawings within commercial standards or to the patterns supplied by the purchaser. The castings will be free from blowholes, porosity, hard spots, shrinkage defects, cracks or other injurious defects. Castings will be

16、 cleared of all extraneous cast-on parts; the surfaces will be free from burned-on sand and will be reasonably smooth. Repair welding will be permitted only by agreement between purchaser and supplier. Welded castings will be free from excessive stresses, warping or hard spots in or near the weld. 5

17、.0 METHODS OF TEST 5.1 Chemical Test Samples for checking conformity to Table I, will be taken by drilling or cutting the test coupon or sprue, or the casting in case of purchasers quality control checks, in such a manner as to be representative of the entire cross section. 5.2 Mechanical Tests Unle

18、ss otherwise agreed, the test coupons and specimens for tension tests will be prepared in accordance with ASTM B 208. If the castings are heat treated, the test bars representing the castings will be similarly heat treated. NUMBER: MPAPS C-2 TITLE: Brass and Bronze Castings REVISION: 1412 This docum

19、ent is restricted and may not be sent outside Navistar, Inc. or reproduced without permission from Corporate Technical Standards. Suppliers are required to assume all patent liability. 2014 by Navistar, Inc. DECEMBER 2014 Page 3 of 5 TABLE II - MECHANICAL PROPERTY REQUIREMENTS UNS No. Type of Castin

20、g Test Bar Values, Min (Except Where Shown As Range) Tensile Strength Yield Strength * elongation in 2 in (50 mm), % Brinell Hardness Number psi MPa psi MPa 500 kgf load 3000 kgf load C83600 sand 30 000 207 14 000 97 20 55-65 - continuous 36 000 248 19 000 131 15 60 - C85400 sand 30 000 207 11 000 7

21、6 20 50-60 - C86300 sand 110 000 758 60 000 414 12 - 217-269 C86500 sand 65 000 448 25 000 172 20 - 100-120 C90500 sand 40 000 276 18 000 124 20 66 - centrifugal 44 000 303 22 000 152 15 75 - continuous 40 000 276 25 000 172 10 80 - C90700 sand 35 000 241 18 000 124 10 60-80 - continuous 40 000 276

22、25 000 172 10 80 - C92200 sand 34 000 234 16 000 110 22 60-80 - C92700 sand 35 000 241 18 000 124 10 60-75 - C93200 sand 30 000 207 14 000 97 12 55-65 - continuous 35 000 241 20 000 138 10 60 - C93700 sand 25 000 172 12 000 83 8 55-65 - continuous 35 000 241 24 000 138 6 60 - C95200 sand 65 000 448

23、25 000 172 20 - 110-140 C95300 sand, heat treated 80 000 552 40 000 276 12 - 160-225 C95400 sand 75 000 517 30 000 207 12 - - sand, heat treated 90 000 621 45 000 310 6 - - * Stress producing an elongation under load of 0.5 percent; i.e., 0.01 inch (0.25 mm) in a gage length of 2 inches (50 mm). 5.2

24、.1 The following ASTM methods will be used to test properties required in this specification: Test ASTM Method Tension E 8 Hardness Brinell E 10 Rockwell E 18 6.0 SOURCE APPROVAL AND QUALITY CONTROL 6.1 Supplier Requirements All suppliers to NAVISTAR are required to be registered to ISO 9001 Quality

25、 System Requirements. NAVISTAR will also accept TS-16949 registration as long as the supplier can also fulfill all AIAG PPAP (Production Part Approval Process) documentation and approval requirements. Suppliers must maintain their certification with an accredited registrar and must furnish copies of

26、 registration certificates to their Corporate Buyer upon request. NUMBER: MPAPS C-2 TITLE: Brass and Bronze Castings REVISION: 1412 This document is restricted and may not be sent outside Navistar, Inc. or reproduced without permission from Corporate Technical Standards. Suppliers are required to as

27、sume all patent liability. 2014 by Navistar, Inc. DECEMBER 2014 Page 4 of 5 6.2 Approval Parts supplied against contracts or purchase orders citing this specification shall be equivalent in all respects to those samples which were approved by the purchaser. No changes in formulation or processing pr

28、actices are permitted without approval. In the event that changes in material, properties, processing practices, construction, color, or labeling of the product are required, the supplier shall notify NAVISTAR Materials Engineering and Purchasing and Supplier Development of the proposed change(s). T

29、est data indicating conformance to all requirements of this specification, test samples, and new or amended or updated Material Safety Data Sheet(s) (MSDS), in accordance with CFR Title 29, Part 1910 shall be submitted with the request for change. 6.3 Process Control The supplier shall either perfor

30、m and report results of tests on specific lots of parts produced using ISO 9001 or TS-16949 guidelines, or provide statistical evidence of the lot having been produced in a state of statistical control and with a process capable of providing all required properties. The part supplier and the quality

31、 control manager of the using NAVISTAR plant may determine testing and reporting requirements on specific products. 7.0 SHIPPING AND HANDLING Shipping and identification shall be in accordance with NAVISTAR Manufacturing Standard MS-D-13. Parts shall be packaged so as to avoid any damage in shipment

32、 detrimental to the appearance of the part. 8.0 DESIGNATION ON DRAWINGS Material designation on drawings and purchase orders will include the alloy designation and type of casting. Unless otherwise specified, the material will be supplied as a sand casting. Examples: C93700, continuous cast, MPAPS C

33、-2 C95300, heat treated, MPAPS C-2 8.1 Identification Of Castings Castings will be identified with the following information: 8.1.1 NAVISTAR part number 8.1.2 Trademark shown in Engineering Procedural Standard EPS-143 (copies available from NAVISTAR Corporate Standards, 2601 Navistar Dr., Lisle, IL

34、60532) 8.1.3 Identification mark of the producing foundry. 8.2 The location of the identification may be shown on the drawing, but if not specified, will be selected so that the markings will not interfere with machining or service use. 8.3 These requirements of identification may be waived at the d

35、iscretion of the Engineering Department concerned. NUMBER: MPAPS C-2 TITLE: Brass and Bronze Castings REVISION: 1412 This document is restricted and may not be sent outside Navistar, Inc. or reproduced without permission from Corporate Technical Standards. Suppliers are required to assume all patent

36、 liability. 2014 by Navistar, Inc. DECEMBER 2014 Page 5 of 5 9.0 TECHNICAL INFORMATION For further information related to the technical content of this specification, contact: Suppliers may purchase controlled copies of this specification by contacting: Materials Engineering and Technology Dept. 104

37、00 W. North Avenue Melrose Park, IL 60160 E-mail: MaterialsEngineeringN IHS Global Inc. 15 Inverness Way East Englewood CO 80112-5776 Phone: 1-800-854-7179 E-mail: AutomotiveIHS.com Website: http:/ This document is restricted and may not be sent outside Navistar, Inc. or reproduced without permissio

38、n from Corporate Technical Standards. Suppliers are required to assume all patent liability. 2014 by Navistar, Inc. DECEMBER 2014 Page 1 of 2 NAVISTAR, INC. Material, Parts, and Process Specifications (MPAPS) NUMBER: MPAPS C-2 APPX Former Designation: CEMS C-2 APPX TITLE: Brass and Bronze Castings -

39、 Appendix CURRENT REV No.: 1412 DATE: Dec. 2014 WRITTEN/EDITED BY: Materials Engineering APPROVED BY: Materials Engineering SUPERSEDES: CEMS C-2 APPX Dec. 2001 PRINTED COPIES OF THIS DOCUMENT MUST BE VERIFIED FOR CURRENT REVISION This specification may involve hazardous materials, equipment, and pro

40、cedures. This specification does not purport to address all of the safety issues associated with its use. The user is responsible to consult appropriate safety and health practices and to determine the applicability of regulatory limits prior to use. Change Notice: Changed to new MPAPS format; edito

41、rial changes. GENERAL INFORMATION (Not a Requirement) A.1 CHARACTERISTICS AND APPLICATIONS UNS No. Characteristics and Applications C83600 leaded red brass A general utility alloy with reasonable strength and corrosion resistance, good casting and machining properties. Typical uses: Architectural ap

42、plications, bearings, fixtures, piston rings, pump bodies, hydraulic and steam valves. This is a suitable bearing material for low speeds and loads. For use as a bearing material, see CEMS C-5. C85400 leaded yellow brass Inexpensive, good machinability and castability. Typical applications: Parts an

43、d fittings for radiators and other water cooling systems. C86300 high strength manganese bronze The following manganese bronze alloys consist of copper, manganese and iron. They are intended for use in castings where high strength and toughness are desired. These materials do not possess the same de

44、gree of corrosion resistance or bearing qualities as the aluminum bronzes. For use as a bearing material, see CEMS C-5. A higher cost alloy than C86500 but with considerably greater mechanical properties. Also has corrosion resistance and good casting properties and is used for similar applications

45、as C86500. C86500 manganese bronze Possess excellent corrosion resistant and casting properties. In certain cases can be used as a suitable substitute for malleable iron. Typical applications: Brackets, shafts, gears and structural parts. C90500 gun metal The following alloys are all of a family of

46、tin bronzes which have the general characteristics of being hard, strong, tough, wear resistant (especially with phosphorus), fairly machinable (with lead) and resistant to salt water corrosion. Has highest hardness of the standard commercial tin bronzes. Similar to C92200 with the exception of the

47、higher tin content which increases tensile strength and wear resistance C90700 phosphor gear bronze Similar to C90500 but with increased toughness and wear resistance, which permit use in gears and worm wheels where the requirements are severe. NUMBER: MPAPS C-2 TITLE: Brass and Bronze Castings - Ap

48、pendix REVISION: 1412 This document is restricted and may not be sent outside Navistar, Inc. or reproduced without permission from Corporate Technical Standards. Suppliers are required to assume all patent liability. 2014 by Navistar, Inc. DECEMBER 2014 Page 2 of 2 A.1 CHARACTERISTICS AND APPLICATIO

49、NS (Continued) C92200 leaded tin bronze A valve bronze with fair machinability. Typical applications: Bearings, cocks and faucets, pump bodies, steam fittings and valve disks, seats and stems. C92700 leaded gun metal Similar to C90500 with lead added to improve machining and bearing properties. C93200 C93700 leaded tin bronze The following alloys are a family of tin bronzes with high lead contents which imp