GPA PLANT PROJECT-1997 Plant Project and Design Check List《工厂项目和设计检核表》.pdf

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1、STD-GPA SRCH 3777-ENGL 3777 = 382qb77 0038553 533 GPA PLANT PROJECT AND DESIGN CHECK LIST Initial Publication 1970 Revised 1982, 1997 Gas Processors Association 6526 E. 60th St. Tulsa, Oklahoma 74145 FOREWORD In late 1970 Section “At undertook the development of a plant design check list based on th

2、e results of a questionnaire distributed in early 1970. A Task Force was assigned consisting of W. T. Lawler, Chairman, Sun Oil Company W. A. Haliburton, Cities Service Oil Co. D. R. Raney, Lone Star Gas Producing Co. Later additions to the Task Force were Messrs. E. C. Cramp, Atlantic Richfield Co.

3、 and W. H. Schulz, Mobil Oil Corp. Task Force members developed the check list format and prepared several of the sections. Others that participated in preparing individual sections were: Peter Leathard B. H. Williams M. D. Atkins J. E. Raley A. B. Richert Joseph Shutz C. O. Miller Allen Tarbutton W

4、. C. Hart O. P. Procter W. R. Fairchild W. L. Hamilton R. E. Porcher Marvin Miller Atlantic Richfield Co. Continental Oil Co. Cotton Valley Operating Co. Dorchester Gas Producing CO. Dresser Engineering Co. Exxon Co. U.S.A. Getty Oil Co. Mitchell Energy Corp. Phillips Petroleum Co. Phillips Petroleu

5、m Co. Shell Oil Co. Sun Oil Co. Union Texas Petroleum Xcel Products Co. The guidance and attention to details of Chairman Lawler, as well as the actual preparation of several sections, is particularly appreciated. In 1981 a major revision of this Check List was made by Section “A“ Task Force compose

6、d of the following: Hubert C. Daugherty, HNG Petrochemicals, Inc. Charles B. Wallace, Shell Oil Co. Melvin W. Noe, Chairman, Texas Gas Exploration Corp. Charles Hamilton, Texas Gas Exploration Corp. In 1996 another major revision to the Check List was made by a Section “A“ Task Force Chaired by Crai

7、g Wentworth and composed of the following people: Charles Coarsey, Chevroflarren Naomi Orbeck, Colorado Interstate Gas Co. Carl Soderman, PanEnergy Field Services, Inc. John Harryman, Shell E Vent Hare 10 STD-GPA SRCH L977-ENGL 1977 3824b97 00185b5 02b W M. Emergency; Vent Flare N. Protective Coatin

8、gs O. Cathodic Protection P. Layout, Spacing, and Maintenance Q. Workover Rig R. Helipad Quarters RESERVOIR AND PRODUCTION FORECAST A. Initial Reservoir Pressure B. Full Production Reservoir Pressure C. Abandonment Reservoir Pressure D. Shut-in Wellhead Pressure E. initial Wellhead Pressure F. Full

9、Production Wellhead Pressure G. Abandonment Wellhead Pressure H. Time Forecast Wellhead Pressure, Temperature, Flow, and Composition of Gas, Oil, and Brine (Table Temperature Flow, Oil Gas Brine Temperature Flow, Oil Gas Brine Temperature Flow, Oil Gas Brine Temperature Flow Temperature Flow Tempera

10、ture Flow or Charts Attached) III. OIL, GAS, AND PRODUCED BRINE SEPARATION A. Primary Separation and Test Methods and Conditions B. Primary Hydrate Inhibition C. Oil RW Requirement D. Oil H2S Removal Required E. Oil CO2 Removal Required Max BS & W F. Other IV. ELECTRIC GENERATORS A. TypeNo. Driver K

11、W Volts B. TypeNo. Driver KW Volts C. TypeNo. Driver KW Volts Phases HZ Fuel Phases Hz Fuel Phases Hz Fuel 11 STDOGPA SRCH 1777-ENGL 1777 = 382Lib77 00185bb Tb2 W D. UPS Electric System E. Waste Heat Recovery E Starting System * V. GAS COMPRESSION PHASES (Pressure Maintenance) A. Initiai Requirement

12、 B. 2nd Phase C. 3rdPhase D. Waste Heat Recovery E. Starting System VI. PRODUCED BRINE DISPOSAL Initial Full Protection Abandonment A. ToSea: B. Treatment: C. To Injection: D. Treatment: E. Pressure: F. Temperature: G. How: H. mimpDnvers: I. Effluent Max Hydrocarbon Content: VII. GASTREATMENT _ _ B.

13、 Hydrocarbon Dew Points Required 1. For Reinjection 2. ForFuel 3. For Pipeline Export C. Moisture Dew Point Required VIII. PLANTCOOLING A. Air B. (Sea) Water C. Treatment (In and Out) D. Closed Cycle 12 STD-GPA SRCH 1977-ENGL 1997 382Yb77 00185b7 7T7 IX. X. XI. PLANT HEATING A. Direct Fired B. Heat

14、Medium C. Waste Heat Recovery D. Winterizing, Hydrate Protection E. Other OUTLET STREAMS STORAGE, SURGE, DISPOSITION A. Stabilized Crude Oil to B. NGL to C. Residue Gas to D. Oily Waste to E. Sanitary Waste to F. BargeAanker Mooring and Loading Facilities G. Loading Rates H. Metering: CrudeOil NGL G

15、as Injection Seawater Coolant Seawater ANCILLARY SYSTEMS A. Storage, Transfer and Injection: 1. Methanol 2. Glycol 3. Solid Desiccant 4. Caustic 5. Bactericide 6. Pour Point Depressant 7. Oil Corrosion Inhibitor 8. Gas Corrosion Inhibitor 9. Demulsifier 10. Lubricants 11. Heat Medium Storage 12. Oth

16、er B. Produced Water Clarification C. Runoff Water Clarification 13 - . STD*GPA SRCH 1997-ENGL 1997 382Lib97 00185b8 835 D. Sump Disposal E. Sump Oil Skimming E (Heavy Oil) Pipeline Water Displacement G. Pipeline Corrosion Protection H. Structure (Jacket) Corrosion Protection I. Fire Detection J. Fi

17、re Fighting K. Personnel Evacuation L. Other Safety Systems and Zone (Area) Classifications _ 1 I Gas Detection 2. Hydrogen Sulfide Detection 3. Dry Chemical System M. Instrument Air Compression, Dehydration, Storage N. Starting Air Compression, Dehydration, Storage O. Communications 14 PART II SECT

18、ION 1 - PLANT START-UP Location Type I. DESIGN AND INITIAL CONSTRUCTION PHASE A. Assign Key Personnel 1. Supervisory 2. Engineering 3. Maintenance 4. Operations 5. 6. Process Hazard Analysis Team (PHA) Process Safety Management Team (PSM) 7. he-startup Safety Review (PSM) II. FULL CONSTRUCTION PHASE

19、 A. Select and Order 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. Fire Fighting Equipment a. Cartridge b. SparePower Safety Equipment, Personnel Protection First Aid Supplies Shop Equipment Hand Tools Shop Supplies Laboratory Equipment and Supplies Office Furniture, Supplies, and Equipment Warehouse Bins/Shelving

20、 Spare Parts B. C. STDeGPA SRCH 1777-ENGL 1777 = 3824b77 0018570 473 11. Plant Vehicles Procedures, Manuals, and Logs 1. 2. 3. 4. 5. 6. 7. 8. Plant Start-up Procedures HAZOPPHA Review Schedule Operations Manual Preventive Maintenance Schedules and Guidelines Logs and Reports - Operational and Mainte

21、nance Pre-Start-up Inspection Check List a. Vessels b. Piping c. Rotating Equipment d. Control System Process Safety Management a. Piping and Instrumentation Drawings b. Material Safety Data Sheets c. Specification Sheets for all Tagged Equipment d. Management of Change Procedures e. Process How Dia

22、grams Assign Remainder of Plant Personnel 1. Operational 16 STD-GPA SRCH 1797-ENGL 1777 382Lib79 0018571 32T D D. E. 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 2. Maintenance 3. Clerical 4. Technical 5. SafetyEnvironmental Initiate Training Programs 1. First Aid Course 2. Equipment Familiarization 3

23、. Process Indoctrination 4. On-Site Training Order Initial Charges Process Fluids, Chemical, and Supplies Lubricating Oils Antifreeze Methanol Amine Glycol Absorption Oil Heating Oil Refrigerant Water Treating Chemicals Desiccants Catalysts Spare Filters, Gaskets Special Low Temperature, Corrosive S

24、ervice, or Non-Standard Items III. END OF CONSTRUCTION A. B. C. List of Regulating Agencies, Federal, State, and Local with Address, Name of Person, Telephone No. (Include Night & Emergency) S tart-Up and Plant Personnel, Unlisted Numbers, If Available Plant Equipment Manufacturers and Suppliers 17

25、- STD-GPA SRCH 3997-ENGL 3777 m 3824b9 0038572 266 D. Obtain Plant Equipment Books from ContractordSuppliers E. Secure Sufficient Insurance IV. START-UP A. Notify Just Prior To Start-up 1. Power Company, if Purchase Power 2. Company Product Sales Group 3. GasPurchaser 4. Appropriate Regulating Agenc

26、ies 5. Manufacturers andor Suppliers Start-up Representatives 6. Insurance Inspectors B. Make Specific Job Assignments, Tours, Etc. C. Arrange Sleeping and Mess Facilities if Remote D. Final Pre-Start Inspection 1. Fire Fighting Equipment in Place and Operational 2. Personnel Protection in Place 3.

27、First Aid Supplies in Place 4. Area Clear of Obstructions 5. Construction, Testing, and Purging Complete 6. PSMReview 7. he-Start-up Safety Review and Walk-through 18 PART II SECTION 2 - FOUNDATION AND STRUCTURAL DESIGN Plant Date Location TY Pe I. FOUNDATION A. Load Limit for Soil B. Frost Level C.

28、 Type of Cement (Compatible w/Soil) D. Determination of “Heave“ From Soil Moisture Change E. Concrete Strength Requirement F. Type of Foundation 1. Piling a. Wood b. Concrete c. Steel 2. Undeream Pier 3. Floating Pier 4. Mat G. Design Requirements 1. Resonating Frequency Characteristics of Soil, Fou

29、ndation and Structure 2. Drainage for Moisture Control 4. Seismic Forces 5. Building Code Requirements 6. Loading a. Operating 19 II. _-_- STD-GPA SRCH 1997-ENGL 1997 3824699 001857q 039 b. Test c. Erection d. Dynamic a. 7. Reinforcing of Foundations Type of Anchor Bolt & Material b. H. Type of Grou

30、t 1. Cement and Sand 2. Epoxy Type of Rebar and Grade STRUCTURES A. B. Type of Structure 1. Steel 2. Concrete Fireproofing Required 20 STD-GPA SRCH L777-ENGL 1997 3824b79 O038575 T75 PART II SECTION 3 - UNFIRED PRESSURE VESSELS Plant Date Location Type I. GENERAL A. B. C. D. E. E G. H. I. J. K. L. A

31、pplicable Codes - Stamp Requirements Configuration Preference, Horizontal or Vertical Should All Vessels be Self-supporting When Water Full Are Integral Separators Acceptable Design Pressure Operating Pressure Dimensions - 1.DJO.D. and Tangenmangent Weight Per Unit Service Requirements Design Temper

32、ature Operating Temperature Site Conditions 1. Minimum and Maximum Ambient Design Temperatures 2. Seismic Zone 3. WindLoad II. DESIGN A. Material Grade and Minimum Thickness 1. Heads 2. Shell 3. Nozzles STD-GPA SRCH 1997-ENGL 1797 382Lib79 001857b 901 5. Internals B. Stress Relieving Requirements C.

33、 Corrosion Allowance D. Cathodic Protection Requirements E. Impact Test RequirementsExemptions F. Radiography (RT - 1,2,3,4 or None) G. Longitudinal Weld Joint Efficiency H. Nozzles, Manways, and Inspection Openings, Vents, and Drain Connections I. PSV Location J. Externals 1. Ladders and Platforms

34、2. Piping Supports 3. Insulation Supports 4. 5. Skirt Openings Required 6. Lifting Lugs 7. Davits or Hinges 8. Foundation 9. Grounding 10. Fireproofing and Insulation 11. Painting and Galvanizing 1. Mist Eliminators - Type Supports, Skirt or Saddles Required K. Internals 2. Distributors 3. Vortex Br

35、eakers 4. Siphon Drains 5. Impingement Plates and Baffles L. Trays 1. Number and Type 2. Material and Thickness 3. Spacing 4. Support Weight 5. Level Tolerance 6, Self Draining 22 STD-GPA SRCH L777-ENGL 3997 3824b97 0038577 848 7. 8. 9. 10. 11. 12. 13. Weir Holes Weir Height Seal Pans Maximum Percen

36、t of Flood Shop or Field Installed Size of Tray Manways I.D. of Manway Through Which Parts Must Pass M. Packing or Desiccant 1. Height, Type and Size 2. Distributors 3. supports 4. Screens, Top and Bottom N. Catalyst, Mol Sieve, Activated Carbon, Other III. REPORTS AND RECORDS A. B. C. D. E. F. G. H

37、. I. ASME Code U1-A Report Data Sheet and Fabricators “As Built“ Drawings Location, Heat Numbers, Physical, and Chemical Properties 1. Shell 2. Head 3. Nozzles 4. skirt 5. Welded Attachment Non-Destructive Test Report, X-Ray, etc. Are Tests to be Customer Witnessed and Approved - Mill Test Reports M

38、aterial Certifications Stress Relief Charts Charpy Impact Test Results IV. INSULATION AND PAINT A. B. Insulation Type and Thickness Paint and Surface Preparation V. VI. STD-GPA SRCH 1997-ENGL 1977 3824b79 0018578 781.1 TRANSPORTATION LIMITATIONS FILTERS A. B. Filter Removal Efficiency and Basis Resi

39、dence Time 24 STD-GPA SRCH 1777-ENGL 1777 m 382Lib79 0038577 b1O m PART II SECTION 4 - HEAT EXCHANGERS Plant Date Location Type I. GENERAL A. B. C. D. E. E G. H. I. J. K. L. M. N. O. P. Q. Type (TEMA Nomenclature) Code Requirements (MI, TEMA, ASME) Number of Units in Parallel Number of Units in Seri

40、es Maximum Tube Length Space & Weight Limitations Acceptable Noise Level Surface Preparation, Paint and Coating - State if Alternate Quotations will be Considered Operating Temperatures and Pressures Design Temperature for Materials of Construction Shipment Considerations Multiphase Feed Considerati

41、ons Heat Treatment Required Radiography Required Site Conditions 1. 2. Seismic Zone 3. WindLoad Insulation Minimum and Maximum Ambient Design Temperatures II. SHELLANDTUBE A. Design Data (MI 660 Data Sheet) 1. Shell Side Design Temperature & Pressure 25 STD-GPA SRCH 1777-ENGL 1997 W 3824b79 0038580

42、332 m B. C. D. E. E G. H. I. J. K. L. M. N. O. P. Q. R. S. T. U. V. W. X. 2. 3. Corrosion Allowance Materials of Construction Maximum Shell Diameter Are Bonnet Type Channels Acceptable Minimum Tube Diameter Maximum Tube Diameter Tube Pitch (Square, Triangular7 Etc.) Tube Side Design Temperature & Pr

43、essure Size, Rating and Orientation of Nozzles PSV Location Type Gaskets Complete Set of Spare Gaskets Required Are U-Tube Bundles Acceptable Are Fixed Tube Sheet Bundles Acceptable Are Shell Expansion Joints Required Are Multipass Shells Acceptable Are Electric Resistance Welded Tubes Acceptable Tu

44、be Hole Vs. Tube ID in Transverse Baffles Minimum Velocity in Chiller Tubes Maximum or Minimum Velocity in Water Coolers Type Weir Plates Type Impingement Baffles Type Anodes Required for Water Side Analysis for Tube Vibrations Seal Weld Tube to Tubesheet Joint Required III. PLATE AND FRAME HEAT EXCHANGER 26