EN 12674-4-2015 en Roll containers - Part 4 Performance requirements《滚动集装箱 第4部分 性能要求》.pdf

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1、BSI Standards PublicationBS EN 12674-4:2015Roll containersPart 4: Performance requirementsBS EN 12674-4:2015 BRITISH STANDARDNational forewordThis British Standard is the UK implementation of EN 12674-4:2015.It supersedes BS EN 12674-4:2006 which is withdrawn.The UK participation in its preparation

2、was entrusted to TechnicalCommittee PKW/0, Packaging.A list of organizations represented on this committee can beobtained on request to its secretary.This publication does not purport to include all the necessaryprovisions of a contract. Users are responsible for its correctapplication. The British

3、Standards Institution 2015. Published by BSI StandardsLimited 2015ISBN 978 0 580 85888 8ICS 55.180.10Compliance with a British Standard cannot confer immunity fromlegal obligations.This British Standard was published under the authority of theStandards Policy and Strategy Committee on 30 April 2015.

4、Amendments issued since publicationDate Text affectedBS EN 12674-4:2015EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN 12674-4 April 2015 ICS 55.180.10 Supersedes EN 12674-4:2006English Version Roll containers - Part 4: Performance requirements Conteneurs roulettes - Partie 4: Exigences de perf

5、ormances Rollbehlter - Teil 4: Leistungsanforderungen This European Standard was approved by CEN on 5 March 2015. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any a

6、lteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN member. This European Standard exists in three official versions (English, French, German). A version in any other language

7、made by translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management Centre has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Es

8、tonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and United Kingdom. EUROPEAN COMMITTEE FOR ST

9、ANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG CEN-CENELEC Management Centre: Avenue Marnix 17, B-1000 Brussels 2015 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 12674-4:2015 EBS EN 12674-4:2015EN 12

10、674-4:2015 (E) 2 Contents Page Foreword 3 Introduction .4 1 Scope 5 2 Normative references 5 3 Terms and definitions .5 4 Sampling of roll containers to be tested .6 4.1 Sequence of tests 6 4.2 Applicability of normative tests .6 5 Performance requirements normative tests 8 5.1 Stability tests (4.2.

11、1 of EN 12674-3:2004) 8 5.1.1 General 8 5.1.2 Dolly - dummy load 8 5.1.3 Dolly - stacked empty 8 5.1.4 Roll container (unloaded) .8 5.1.5 Roll container (dummy load) 8 5.2 Diagonal resistance test (4.2.2 of EN 12674-3:2004) 8 5.3 Strength and stiffness of roll container sides (4.2.3 of EN 12674-3:20

12、04) .9 5.4 Side frame to base cantilever test (4.2.4 of EN 12674-3:2004) 9 5.5 Castor lateral load resistance test (4.2.5 of EN 12674-3:2004) 9 5.6 Distributed load floor test (4.2.6 of EN 12674-3:2004)9 5.7 Localised edge impact loading on floor test (4.2.7 of EN 12674-3:2004) .9 5.8 Localised side

13、/end base test (4.2.8 of EN 12674-3:2004) 9 5.9 Free fall drop test (4.2.9 of EN 12674-3:2004) .9 5.9.1 Method 1 (drop) 9 5.9.2 Method 2 (compression version) .9 5.10 Starting and rolling resistance test (4.2.10 of EN 12674-3:2004) . 10 5.10.1 Tests 1 to 4 (specimen unloaded) . 10 5.10.2 Tests 1 to

14、4 (specimen loaded) . 10 5.11 Stacking test (4.2.11 of EN 12674-3:2004) 10 5.12 Mechanical lifting test (4.2.12 of EN 12674-3:2004) . 10 6 Performance requirements optional tests 10 6.1 Fatigue of welded joints - side frame to infill (4.3.1 of EN 12674-3:2004) . 10 6.2 Strength of welded joints - in

15、fill to infill (4.3.2 of EN 12674-3:2004) 10 6.3 Strength and stiffness of frame infill (4.3.3 of EN 12674-3:2004) . 10 6.4 Tensile resistance of strap/buckle (4.3.4 of EN 12674-3:2004) 10 BS EN 12674-4:2015EN 12674-4:2015 (E) 3 Foreword This document (EN 12674-4:2015) has been prepared by Technical

16、 Committee CEN/TC 261 “Packaging”, the secretariat of which is held by AFNOR. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by October 2015, and conflicting national standards shall be withdrawn at

17、 the latest by October 2015. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and/or CENELEC shall not be held responsible for identifying any or all such patent rights. This document supersedes EN 12674-4:2006. The only techni

18、cal change since the latest edition concerns the following point: modifications in the wording of the second paragraph in 5.2. This European Standard is part of a series of four standards for roll containers and dollies. The other parts are entitled as follows: Roll containers Part 1 Terminology Rol

19、l containers Part 2 General design and safety principles Roll containers Part 3 Test methods According to the CEN-CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus,

20、Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and the United Kin

21、gdom. BS EN 12674-4:2015EN 12674-4:2015 (E) 4 Introduction Roll containers and dollies are equipment intended for moving goods. They comprise apparatus fitted with fixed and/or swivel castors. For roll containers the superstructure comprises two or more frames which provide retention for items requi

22、ring transport and/or distribution. Dollies and roll containers can be supplied in a variety of materials and additionally roll containers are supplied in four main styles. One of these styles, the Nesting style, is further sub-divided into five derived forms and the Demountable style is sub-divided

23、 into two derived forms. EN 12674-1 gives details of how these styles differ. EN 12674-2 gives methods of measuring working dimensions and aspects of design that manufacturers need to be aware of. Test methods are given in EN 12674-3 which are supported by performance levels in this Part 4, which ta

24、ke account of the normal static and dynamic loads applied in use. This European Standard specifies minimum levels of performance for critical tests, in particular with reference to safety. Certain tests which are related only to longevity, quality control or need development are optional and if carr

25、ied out may be subject to agreement between manufacturer and user. Tests are applied to fully assembled roll container and dolly specimens as indicated in Table 1. Dismantled or nested roll containers are not subjected to testing; however, empty dollies stacked ready for use, storage or transit need

26、 to be subjected to normative testing in order to determine a safe number of stacked units. In order to calculate applied test loads a nominal safe working load (SWL) of 250 kg is assumed in this European Standard for every specimen. The value of 250 kg is not a normative level and may be reduced or

27、 increased by the testing body in collaboration with the specimen supplier/manufacturer. However, if different, the level used should be clearly stated in the test report. BS EN 12674-4:2015EN 12674-4:2015 (E) 5 1 Scope This European Standard specifies appropriate tests and levels of performance for

28、 roll containers and dollies manufactured in all materials, assembled for use and stacked for storage when tested in accordance with EN 12674-3. 2 Normative references The following documents, in whole or in part, are normatively referenced in this document and are indispensable for its application.

29、 For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. EN 12674-1:1999, Roll containers Part 1: Terminology EN 12674-2:2001, Roll containers Part 2: General design and safety principles EN 12674

30、-3:2004, Roll containers Part 3: Test methods 3 Terms and definitions For the purposes of this document, the terms and definitions given in EN 12674-1:1999 and the following apply. 3.1 line of tilt XX axis in the horizontal plane about which an unstable roll container or dolly will eventually topple

31、 Note 1 to entry: Shown as axis XX in EN 12674-3:2004, Figure 2. 3.2 angle of tilt (alpha) angle measured against the major horizontal axis of the length or width of the roll container and the line of tilt Note 1 to entry: Shown in EN 12674-3:2004, Figure 2. Note 2 to entry: Length and width are def

32、ined in EN 12674-2:2001, 4.1. 3.3 angle of inclination (beta) angle in a vertical plane, normal to the line of tilt, at which the roll container becomes unstable and topples sideways Note 1 to entry: Shown in EN 12674-3:2004, Figure 1a and Figure 1b. 3.4 geometric centre centre point in plan elevati

33、on generated by the intersection of two imaginary lines from the opposite internal corners of the base 3.5 vertical axis central axis of a roll container or dolly passing through the geometric centre BS EN 12674-4:2015EN 12674-4:2015 (E) 6 3.6 ultimate load highest load sustained during a test by a

34、specimen before collapse or failure 3.7 safe working load (SWL) maximum permissible load in kg to be carried by a particular design of roll container or dolly during its service life 4 Sampling of roll containers to be tested 4.1 Sequence of tests All tests are independent of each other and may be c

35、arried out in any order. Results shall be listed in identical order to tests listed in this European Standard. A new untested or undamaged specimen or component shall be used in each test. All tests other than those referred to in 5.1.2 and 5.10.2 are prototype tests and may therefore result in dest

36、ruction or damage to the specimen. Unless otherwise stated by the roll container or dolly supplier/manufacturer and in order to calculate applied test loads a nominal safe working load (SWL) of 250 kg is assumed for every specimen. The value of 250 kg SWL is not a normative level and may be reduced

37、or increased by the testing body in collaboration with the specimen supplier/manufacturer. However, if modified, the SWL level used shall be clearly stated in the test report. 4.2 Applicability of normative tests The following tests shall be applied to fully assembled roll container and dolly specim

38、ens where indicated in Table 1. Some tests are conducted on empty specimens and some with load as specified. Where specific performance requirements relating to individual tests apply, they are given in Clause 5. Stacked dollies and dismantled stacked roll container bases intended for stacking shall

39、 be subjected to normative stability testing as detailed in 5.1.3. Dismantled or nested roll containers are not subjected to normative testing. BS EN 12674-4:2015EN 12674-4:2015 (E) 7 Table 1 Applicability of tests Test in EN 12674-3 Dolly Fully assembled roll container all types Dummy load Unloaded

40、 Dummy load Unloaded 4.2.1 4.2.2 4.2.3 Stability Diagonal Side - - a b- - - b 4.2.4 4.2.5 4.2.6 Side to base Castor Floor UDL - - - - c- - - - - c- 4.2.7 4.2.8 4.2.9 Impact Hazard Free fall - - - - d- - - - de- 4.2.10 4.2.11 4.2.12 Rolling Stacking Fork lift - - - - - - - - - - 4.3.1 4.3.2 4.3.3 4.3

41、.4 Side infill Infill/infill Frame infill Strap - - - - - - - - - - - - - - - = this represents one test Only where tests are marked shall specimens be subjected to this test, where marked subjected to two tests e.g. one side, one end, etc. aTest when dollies are stacked empty. bEach diagonal to be

42、tested separately using the same specimen. cOne test at each end, 2 tests in total. dTwo tests, one side and one end test. eNeither A-frame nor V-frame shall be subjected to this test. Optional tests Tests in EN 12674-3:2004, 4.3 are optional. Tests in EN 12674-3:2004, Annex A are optional. BS EN 12

43、674-4:2015EN 12674-4:2015 (E) 8 5 Performance requirements normative tests 5.1 Stability tests (4.2.1 of EN 12674-3:2004) 5.1.1 General NOTE 1 Where this European Standard test protocol differs from EN 12674-3:2004 then this European Standard will take precedence. NOTE 2 No recommendation is made fo

44、r stability performance for the roll container known as a dairy cage. NOTE 3 The standard dummy load in normative test 4.2.1 of EN 12674-3:2004 does not vary with roll container or dolly type, size or SWL since direct comparisons between designs would then be impossible. Additional tests may be spec

45、ified by a manufacturer or user, but if specified are not part of this European Standard. 5.1.2 Dolly - dummy load With dummy load W equal to 50 kg, centrally placed at h = 250 mm, the minimum angle of inclination of the supporting table before instability or topple shall not be less than = 28 in an

46、y of four directions R, L, F or B. 5.1.3 Dolly - stacked empty With supporting test bed table set horizontal with = 0, estimate the number of identical stacked units that will achieve stability. Place these in stacked position with the longest dolly dimension parallel to the test bed table hinge, se

47、tting castors on the supporting test bed table hinge-side in toe-in position. Incline the table slowly to = 7 and fix securely at this angle while holding stacked units secure, then add or subtract units until the stack just achieves stability. Record the number of stacked units. NOTE If a manufactu

48、rers moulded depressions in the dolly top deck forces an alternative castor position to toe-in, then these will take precedence and be used in the test. 5.1.4 Roll container (unloaded) Without load the minimum angle of inclination before instability or topple shall not be less than = 15 in any of fo

49、ur directions R, L, F or B. 5.1.5 Roll container (dummy load) With dummy load W equal to 50 kg, centrally placed at h = 250 mm, the minimum angle of inclination before instability or topple shall not be less than = 19 in any of four directions R, L, F or B. 5.2 Diagonal resistance test (4.2.2 of EN 12674-3:2004) For empty dollies and roll containers the test load as specified in EN 12674-3 shall be applied across the specimen diagonal d1such that F equals 0,6 SWL.