DLA MIL-DTL-197 L-2011 PACKAGING OF BEARINGS ASSOCIATED PARTS AND SUBASSEMBLIES.pdf

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1、 Comments, suggestions, or questions on this document should be addressed to DLA Aviation VEB, 8000 Jefferson Davis Highway, Richmond, VA 23297-5616, or e-mailed to STDZNMGTdla.mil. Since contact information can change, you may want to verify the currency of this address information using the ASSIST

2、 database at https:/assist.daps.dla.mil/. AMSC N/A AREA PACK NOT MEASUREMENT SENSITIVE MIL-DTL-197L 11 October 2011 SUPERSEDING MIL-DTL-197K W/AMENDMENT 1 11 October 2005 DETAIL SPECIFICATION PACKAGING OF BEARINGS, ASSOCIATED PARTS AND SUBASSEMBLIES This specification is approved for use by all Depa

3、rtments and Agencies of the Department of Defense. 1. SCOPE 1.1 Scope. This specification covers the cleaning, drying, preservation, packaging, and packaging marking requirements for all types and sizes of stock and production bearings, associated parts, and subassemblies (see 6.1). 2. APPLICABLE DO

4、CUMENTS 2.1 General. The documents listed in this section are specified in sections 3 and 4 of this specification. This section does not include documents cited in other sections of this specification or recommended for additional information or as examples. While every effort has been made to ensur

5、e the completeness of this list, document users are cautioned that they must meet all specified requirements of the documents cited in sections 3 and 4 of this specification, whether or not they are listed. 2.2 Government documents. 2.2.1 Specifications and standards. The following specifications an

6、d standards form a part of this document to the extent specified herein. Unless otherwise specified, the issues of these documents are those cited in the solicitation or contract. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-DTL-197L 2 FEDERAL

7、 SPECIFICATIONS QQ-A-1876 - Aluminum Foil PPP-B-566 - Boxes, Folding, Paperboard PPP-B-585 - Boxes, Wood, Wirebound PPP-B-676 - Boxes, Setup PPP-B-1055 - Barrier Material, Waterproof, Flexible PPP-C-96 - Cans, Metal, 28 Gage and Lighter PPP-C-795 - Cushioning Material, Packaging (Flexible Closed Cel

8、l Plastic Film, for Long Distribution Cycles) PPP-C-1120 - Cushioning Material, Uncompressed Bound Fiber for Packaging PPP-D-723 - Drums, Fiber FEDERAL STANDARD FED-STD-791 - Testing Method of Lubricants, Liquid Fuels, and Related Products COMMERCIAL ITEM DESCRIPTION A-A-3174 - Plastic Sheet, Polyol

9、efin DEPARTMENT OF DEFENSE SPECIFICATIONS MIL-DTL-117 - Bags, Heat-Sealable MIL-PRF-121 - Barrier Materials, Greaseproof, Waterproof, Flexible, Heat-Sealable MIL-P-130 - Paper, Wrapping, Laminated and Creped MIL-PRF-131 - Barrier Materials, Watervaporproof, Greaseproof, Flexible, Heat-Sealable MIL-D

10、-3464 - Desiccants, Activated, Bagged, Packaging Use and Static Dehumidification MIL-PRF-6085 - Lubricating Oil: Instrument, Aircraft, Low Volatility MIL-C-11796 - Corrosion Preventive Compound, Petrolatum Hot Application MIL-DTL-17667 - Paper, Wrapping, Chemically Neutral (Non-Corrosive) MIL-B-1793

11、1 - Bearings, Ball, Annular, for Quiet Operation MIL-PRF-20092 - Rubber or Plastic Sheets and Assembled and Molded Shapes, Synthetic, Foam or Sponge, Open Cell MIL-PRF-22191 - Barrier Materials, Transparent, Flexible, Heat-Sealable Provided by IHSNot for ResaleNo reproduction or networking permitted

12、 without license from IHS-,-,-MIL-DTL-197L 3 DEPARTMENT OF DEFENSE SPECIFICATIONS - Continued MIL-PRF-26514 - Polyurethane Foam, Rigid or Flexible, for Packaging MIL-PRF-27617 - Grease, Aircraft and Instrument, Fuel and Oxidizer Resistant MIL-PRF-32033 - Lubricating Oil, General Purpose, Preservativ

13、e (Water-Displacing, Low Temperature) MIL-L-45973 - Liner Material, Greaseproof MIL-I-52211 - Industrial Gas Production Equipment, Accessories, and Support Items; Packaging of MIL-DTL-53131 - Lubricating Oil, Precision Rolling Element Bearing, Polyalphaolefin Based DOD-L-81846 - Lubricating Oil, Ins

14、trument, Ball Bearing, High Flash Point MIL-G-81937 - Grease, Instrument, Ultra-Clean, Metric MIL-PRF-83671 - Foam-in-Place Packaging Materials, General Specification for DEPARTMENT OF DEFENSE STANDARDS MIL-STD-129 - Military Marking for Shipment and Storage MIL-STD-1334 - Process for Barrier Coatin

15、g of Anti-Friction Bearings MIL-STD-2073-1 - Standard Practice for Military Packaging MIL-STD-3004 - Quality Assurance/Surveillance for Fuels, Lubricants and Related Products MIL-STD-3010 - Test Procedures for Packaging Materials (Copies of these documents are available online at https:/assist.daps.

16、dla.mil/ or from the Standardization Document Order Desk, 700 Robbins Avenue, Building 4D, Philadelphia, PA 19111-5094.) 2.2.2 Other government documents, drawings, and publications. The following other government documents and publications form a part of this document to the extent specified herein

17、. Unless otherwise specified, the issues are those cited in the solicitation or contract. CODE OF FEDERAL REGULATIONS 21 CFR - Food and Drugs 29 CFR - Labor 40 CFR - Protection of the Environment 49 CFR - Transportation (Copies of these documents are available online at http:/www.gpoaccess.gov/cfr/

18、or from the U.S. Government Printing Office, P.O. Box 979050, St. Louis, MO 63197-9000.) Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-DTL-197L 4 NATIONAL AERONAUTICS AND SPACE ADMINISTRATION (NASA) NASA JPG 5322.1 - Contamination Control Requi

19、rements Manual NASA-STD-6001 - Flammability, Offgassing, and Compatibility Requirements and Test Procedures (Copies of these documents are available online from https:/standards.nasa.gov or from the NASA Technical Standards Program Office, NASA Marshall Space Flight Center, Huntsville, AL 35812.) 2.

20、3 Non-government publications. The following documents form a part of this document to the extent specified herein. Unless otherwise specified, the issues of these documents are those cited in the solicitation or contract. AMERICAN SOCIETY FOR QUALITY ASQ Z1.4 - Sampling Procedures and Tables for In

21、spection by Attributes (Copies of this document are available online from http:/www.asq.org/ or from the American Society for Quality, 600 North Plankinton Avenue, Milwaukee, WI 53203.) ASTM INTERNATIONAL ASTM D1974/D1974M - Standard Practice for Methods of Closing, Sealing, and Reinforcing Fiberboa

22、rd Boxes ASTM D4727/D4727M - Standard Specification for Corrugated and Solid Fiberboard Sheet Stock (Container Grade) and Cut Shapes ASTM D5118/D5118M - Standard Practice for Fabrication of Fiberboard Shipping Boxes ASTM D5168 - Standard Practice for Fabrication and Closure of Triple-Wall Corrugated

23、 Fiberboard Containers ASTM D5486/D5486M - Standard Specification for Pressure-Sensitive Tape for Packaging, Box Closure, and Sealing ASTM D6251/D6251M - Standard Specification for Wood-Cleated Panelboard Shipping Boxes ASTM D6256/D6256M - Standard Specification for Wood-Cleated Shipping Boxes with

24、Skidded, Load-Bearing Bases ASTM D6576 - Standard Specification for Flexible Cellular Rubber Chemically Blown ASTM D6880 - Standard Specification for Wood Boxes ASTM D7478/D7478M - Standard Specification for Heavy Duty Sheathed Wood Crates ASTM F25/F25M - Standard Test Method for Sizing and Counting

25、 Airborne Particulate Contamination in Cleanrooms and Other Dust-Controlled Areas Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-DTL-197L 5 ASTM INTERNATIONAL - Continued ASTM F50 - Standard Practice for Continuous Sizing and Counting of Airborn

26、e Particles in Dust-Controlled Areas and Clean Rooms Using Instruments Capable of Detecting Single Sub-Micrometre and Larger Particles ASTM F311 - Standard Practice for Processing Aerospace Liquid Samples for Particulate Contamination Analysis Using Membrane Filters ASTM F312 - Standard Test Methods

27、 for Microscopical Sizing and Counting Particles from Aerospace Fluids on Membrane Filters (Copies of these documents are available online at http:/www.astm.org/ or from ASTM International, 100 Barr Harbor Drive, P.O. Box C700, West Conshohocken, PA 19428-2959.) INTERNATIONAL ORGANIZATION FOR STANDA

28、RDIZATION ISO14644-1 - Cleanrooms and associated controlled environments Part 1: Classification of air cleanliness ISO14644-2 - Cleanrooms and associated controlled environments Part 2: Specifications for testing and monitoring to prove continued compliance with ISO 14644-1 (Copies of these document

29、s are available online at http:/www.iso.org or from the American National Standards Institute, 25 West 43rd Street , Fourth Floor, New York, NY 10036-7417.) SAE INTERNATIONAL SAE AS6039 - Bearings, Ball, Rod End, Double Row, Self-Aligning SAE AS7949 - Bearings, Ball, Airframe, Antifriction, General

30、Standard for SAE AS8976 - Bearings, Plain, Self-Aligning, All Metal SAE AS39901 - Bearings, Roller, Needle, Airframe, Antifriction, Inch SAE AS81820 - Bearings, Plain, Self-Aligning, Self-Lubricating, Low Speed Oscillation SAE AS81934 - Bearings, Sleeve, Plain and Flanged, Self-Lubricating SAE AS819

31、35 - Bearings, Plain, Rod End, Self-Aligning, Self-Lubricating, General Specification For Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-DTL-197L 6 SAE INTERNATIONAL - Continued SAE AS81936 - Bearings, Plain, Self-Aligning (Cu-Be Ball, CRES Race

32、) General Specification For (Copies of these documents are available online at http:/www.sae.org or from SAE International, 400 Commonwealth Drive, Warrendale, PA 15096-0001.) 2.4 Order of precedence. Unless otherwise noted herein or in the contract, in the event of a conflict between the text of th

33、is document and the references cited herein, the text of this document takes precedence. Nothing in this document, however, supersedes applicable laws and regulations unless a specific exemption has been obtained. 3. REQUIREMENTS 3.1 General. This procedural document provides the detailed preservati

34、on and packaging requirements for bearings, associated parts, and subassemblies. Many of the methods of preservation described herein have been derived from MIL-STD-2073-1. However, the methods specified in this document have been tailored to meet the necessary requirements for the proper protection

35、 of bearings. Consequently, the methods specified herein are not identical to those detailed in MIL-STD-2073-1. The general requirements of 3.1.1 through 3.1.4.3 shall apply in performing all methods of preservation in accordance with this document. 3.1.1 Hazardous material. Packaging of hazardous m

36、aterial shall comply with the applicable requirements contained in Code of Federal Regulations (CFR) Titles 29, 40, and 49. Hazardous material shipment documentation shall be provided with the shipment as required. 3.1.1.1 Ozone depleting substances (ODSs). ODSs shall not be used in the performance

37、of the methods or procedures described in this specification. 3.1.2 Loose fill materials. Loose fill materials are prohibited in all military packages. 3.1.3 Facilities. Bearings shall be packaged and preserved in facilities that meet the requirements of this document. 3.1.4 Transfer to a subcontrac

38、t packaging facility. The following procedure, as specified in 3.1.4.1 through 3.1.4.3, shall be used when transferring the bearings from the manufacturing facility to a subcontract packaging facility: 3.1.4.1 Required information. The packaging facility shall be provided all the necessary informati

39、on that includes and clearly defines the type bearings and degree of preservation/ packaging required in accordance with this specification. This is to include complete identification of embedded lubricants as may have been applied by the manufacturer during production to meet government contract re

40、quirements. When bearings are provided to the packager with required lubrication or an acceptable contact preservative compound applied, and also protected in manufacturers intimate packs meeting requirements of this specification, this Provided by IHSNot for ResaleNo reproduction or networking perm

41、itted without license from IHS-,-,-MIL-DTL-197L 7 protection shall be maintained and this information shall be fully communicated to the packager. Subsequent required final packaging shall be accomplished as specified herein. 3.1.4.2 Prior to cleaning. Bearings shall be protected against damage and

42、shipped to the packager with a minimum of transport and storage time. The packager shall perform military preservation operations and packaging as specified herein. 3.1.4.3 Prior to packaging. Lubricated bearings (see 3.3.4) and preserved bearings (see 3.3.4.7) scheduled for transfer to a packaging

43、facility shall be placed individually or in bulk in a clean dust-excluding container. Containers and lining shall protect the bearings against damage, corrosion and deterioration when shipped in the protective container. Storage and transport time shall be held to a minimum and intimate wrapping sha

44、ll be applied in the required packaging environment. 3.2 Packing (intermediate and exterior containers). 3.2.1 Packing level. Unless otherwise specified (see 6.2), all bearings shall employ level A or B packing as defined in section 3 of MIL-STD-2073-1. 3.2.2 Level A packing. Packaged bearings shall

45、 be packed in containers conforming to the following: Specification Clas/type PPP-B-585 Class 3, military overseas ASTM D6251/D6251M Class 2, overseas boxes ASTM D6880 Class 2, heavy duty ASTM D5118/D5118M Class weather resistant, corrugated and solid fiberboard ASTM D5168 Class weather resistant, n

46、ot applicable Exterior shipping containers shall be multi-application type containers designed to protect bearings and bearing components within a given fragility and size range. Intermediate containers shall provide weather resistant case liners, closed and sealed in accordance with military practi

47、ces. Alternately, wrapping of unit or intermediate packages with PPP-B-1055 barrier material with all seams sealed with a minimum 2-inch wide tape conforming to ASTM D5486/D5486M is acceptable in lieu of case liners. Boxes shall be closed, strapped, or banded in accordance with the applicable box sp

48、ecification, except that ASTM D5118/D5118M boxes shall be closed, sealed, and reinforced using any method in ASTM D1974/1974M. Unless otherwise specified (see 6.2), the gross weight of wood or wood-cleated boxes shall not exceed 1000 pounds; fiberboard boxes shall not exceed the weight limitation of

49、 the applicable box specification. 3.2.2.1 Exterior shipping container. Unless otherwise specified (see 6.2), containers conforming to ASTM D5118/D5118M, ASTM D5168, and PPP-B-566, shall be prohibited as exterior shipping containers under level A. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-DTL-197L 8 3.2.2.1.1 Exception. E