DIN ISO 525-2015 Bonded abrasive products - General requirements (ISO 525 2013)《粘合磨料产品 一般要求(ISO 525-2013)》.pdf

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1、February 2015Translation by DIN-Sprachendienst.English price group 11No part of this translation may be reproduced without prior permission ofDIN Deutsches Institut fr Normung e. V., Berlin. Beuth Verlag GmbH, 10772 Berlin, Germany,has the exclusive right of sale for German Standards (DIN-Normen).IC

2、S 25.100.70!%?cF“2286435www.din.deDDIN ISO 525Bonded abrasive products General requirements (ISO 525:2013),English translation of DIN ISO 525:2015-02Schleifkrper aus gebundenem Schleifmittel Allgemeine Anforderungen (ISO 525:2013),Englische bersetzung von DIN ISO 525:2015-02Produits abrasifs agglomr

3、s Exigences gnrales (ISO 525:2013),Traduction anglaise de DIN ISO 525:2015-02SupersedesDIN ISO 525:2000-08www.beuth.deIn case of doubt, the German-language original shall be considered authoritative.Document comprises 17 pages01.15 A comma is used as the decimal marker. Inhalt Seite National forewor

4、d .3 National Annex NA (informative) Bibliography 4 1 Scope .5 2 Normative references .5 3 Symbols .5 4 Types Designation of shapes and symbols 6 4.1 Designation of basic shapes and dimensions 6 4.2 Profiles 13 5 Requirements . 14 5.1 Dimensions 14 5.2 Limit deviations and tolerances . 14 5.3 Permis

5、sible unbalance 14 5.4 Specification mark . 14 6 Marking . 16 Bibliography . 17 2DIN ISO 525:2015-02National foreword The text of this document (ISO 525:2013) has been prepared by Technical Committee ISO/TC 29 “Small tools”, Subcommittee SC 5 “Grinding wheels and abrasives”. The responsible German b

6、ody involved in its preparation was the DIN-Normenausschuss Werkzeuge und Spannzeuge (DIN Standards Committee Tools and Clamping Devices), Working Committee NA 121-04-04 AA Schleifkrper aus gebundenem Schleifmittel. Attention is drawn to the possibility that some of the elements of this document may

7、 be the subject of patent rights. DIN and/or DKE shall not be held responsible for identifying any or all such patent rights. Amendments This standard differs from DIN ISO 525:2000-08 as follows: a) clarification has been included in the Scope to explicitly exclude coated abrasive products; b) a not

8、e has been included in Clause 4 concerning the relationship with the ISO 603 series and the dimensional requirements given there; c) in Clause 4, Table 2, the description of some existing types of bonded abrasives products has been changed and type numbers 17, 17R, 19R, 29 and 40 have been included;

9、 d) all specific requirements on dimensions (outside diameter, thickness and bore diameter) have been deleted from Clause 5 and reference is now made to the ISO 603 series; e) in Clause 5, requirements for maximum operating speeds have been deleted; f) Clause 6 on designation has been reworded and i

10、ncluded in Clause 5; g) additional marking requirements have been included. Previous editions DIN 69100: 1949-02 DIN 69100-1: 1972-06; 1988-07 DIN 69100 Bbl 1: 1988-10 DIN 69104: 1972-06; 1975-01; 1981-02 DIN 69105: 1972-06 DIN 69120: 1949-02; 1975-07; 1977-10 DIN 2214: 1942-01 DIN ISO 525: 2000-08

11、3DIN ISO 525:2015-02National Annex NA (informative) Bibliography DIN ISO 603-1, Bonded abrasives products Dimensions Part 1: Grinding wheels for external cylindrical grinding between centres DIN ISO 603-2, Bonded abrasives products Dimensions Part 2: Grinding wheels for centreless external cylindric

12、al grinding DIN ISO 603-3, Bonded abrasives products Dimensions Part 3: Grinding wheels for internal cylindrical grinding DIN ISO 603-4, Bonded abrasives products Dimensions Part 4: Grinding wheels for surface grinding/ peripheral grinding DIN ISO 603-5, Bonded abrasives products Dimensions Part 5:

13、Grinding wheels for surface grinding/ face grinding DIN ISO 603-6, Bonded abrasives products Dimensions Part 6: Grinding wheels for tool and tool room grinding DIN ISO 603-7, Bonded abrasives products Dimensions Part 7: Grinding wheels for manually guided grinding DIN ISO 603-8, Bonded abrasives pro

14、ducts Dimensions Part 8: Grinding wheels for deburring and fettling/snagging DIN ISO 603-9, Bonded abrasives products Dimensions Part 9: Grinding wheels for high-pressure grinding DIN ISO 603-10, Bonded abrasives products Dimensions Part 10: Stones for honing and superfinishings DIN ISO 603-11, Bond

15、ed abrasives products Dimensions Part 11: Hand finishing sticks DIN ISO 603-12, Bonded abrasives products Dimensions Part 12: Grinding wheels for deburring and fettling on a straight grinder DIN ISO 603-13, Bonded abrasives products Dimensions Part 13: Grinding wheels for deburring and fettling on a

16、 vertical grinder DIN ISO 603-14, Bonded abrasives products Dimensions Part 14: Grinding wheels for deburring and fettling/snagging on an angle grinder DIN ISO 603-15, Bonded abrasives products Dimensions Part 15: Grinding wheels for cutting-off on stationary or mobile cutting-off machines DIN ISO 6

17、03-16, Bonded abrasives products Dimensions Part 16: Grinding wheels for cutting-off on hand held power tools 4DIN ISO 525:2015-021 ScopeThis International Standard is applicable to bonded abrasive products (e.g. grinding wheels, segments, sticks and stones) in general, excluding superabrasive produ

18、cts and coated abrasive products.This International Standard specifies:a) the ISO type number and shape;b) dimensional symbols;c) standard profiles;d) requirements for dimensions, limit deviations and tolerances as well as permissible unbalance;e) the specification mark; f) the marking requirements.

19、NOTE This International Standard is general and is complemented by the ISO 603 series, ISO 6103 and ISO 13942.2 Normative referencesThe following documents, in whole or in part, are normatively referenced in this document and are indispensable for its application. For dated references, only the edit

20、ion cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies.ISO 6103, Bonded abrasive products Permissible unbalances of grinding wheels as delivered Static testingISO 8486-1, Bonded abrasives Determination and designation of grain size

21、 distribution Part 1: Macrogrits F4 to F220ISO 8486-2, Bonded abrasives Determination and designation of grain size distribution Part 2: Microgrits F230 to F2000ISO 13942, Bonded abrasive products Limit deviations and run-out tolerances3 SymbolsSee Table1.Bonded abrasive products General requirement

22、s5DIN ISO 525:2015-02Table 1 Symbols and their meaningSymbol MeaningA Smallest width of a trapezoidal segmentB Width of a segment, stick or stoneC Thickness of a segment, stick or stoneD Outside diameter of abrasive productsE Thickness at bore of cup, dish, recessed and relieved wheelsF Depth of the

23、 first recessG Depth of the second recessH Abrasive product bore diameter, thread diameter of wheels, plugs and cones with threaded insertJ Smallest diameter of tapered cup, dish, tapered and hubbed wheelsK Internal diameter of recess of tapered cup and dish wheelsL Length of segments, length of thr

24、ead bore of wheels with threaded insert, sticks and stonesL2Length of the spindle of spindle mounted wheels and pointsN Depth of the reliefP Recessed diameterR Radius of recessed grinding wheels, cones and plugs, spindle mounted wheels and points, and outer radius segmentsR1Inside radius of segments

25、SdDiameter of spindle of spindle mounted wheels and pointsT Overall thicknessU Smallest thickness of tapered, hubbed and depressed centre wheels, e.g. in type 4 or type 38V profile angleaW Rim width of cups, cylinders and dishesSymbolizes the grinding face of bonded abrasive products.aFor wheel prof

26、iles, see 4.2.4 Types Designation of shapes and symbols4.1 Designation of basic shapes and dimensionsThe designation of shapes and dimensions shall be in accordance with Table 2.6DIN ISO 525:2015-02Table 2 Designation of shapes and dimensionsType numberIllustration Designation of shapes and dimensio

27、nsInternational Standard reference numberNOTE Information on dimensions can be found in the Interna-tional Standards listed in this column. It is not compulsory to follow the dimensions given there in order to fulfil the requirements of this International Standard.1Straight grinding wheelType 1profi

28、leaD T HISO 603-1 603-2 603-3 603-4 603-6ISO 603-7 603-8 603-9 603-12 603-182Cylinder wheel, cemented or clampedType 2D T WISO 603-53Wheel tapered on one sideType 3D/J T HISO 603-64Wheel tapered on both sidesType 4D T HISO 603-125Wheel, recessed on one sideType 5 profileaD T H P FISO 603-1 603-2 603

29、-3ISO 603-4 603-6 603-76Straight cup wheelType 6D T H W EISO 603-5 603-6 603-7ISO 603-13 603-14 603-187DIN ISO 525:2015-02Type numberIllustration Designation of shapes and dimensionsInternational Standard reference number7Wheel recessed on both sidesType 7 profileaD T H P F/GISO 603-1 ISO 603-2 ISO

30、603-4 ISO 603-69Double cup wheelType 9D T H W E11Taper cup wheelType 11D/J T H W EISO 603-6 ISO 603-1412Dish wheelType 12D/J T HISO 603-613SaucerType 13D/J T/U H K16Tapered cone, curved sidesType 16D T H LISO 603-1217Tapered cone, straight sides, square tipType 17D T H LISO 603-12Table 2 (continued)

31、8DIN ISO 525:2015-02Type numberIllustration Designation of shapes and dimensionsInternational Standard reference number17RTapered cone, straight sides, rounded tipType 17RD T H LISO 603-1218Cylindrical plug, flat tipType 18D T H LISO 603-1218RCylindrical plug, round tipType 18RD T H LISO 603-1219Plu

32、g, conical end, square tipType 19D T H LISO 603-1219RPlug, conical end, rounded tipType 19RD T H LISO 603-1220Wheel relieved on one sideType 20D/K T/N HISO 603-1 ISO 603-421Wheel relieved on both sidesType 21D/K T/N HISO 603-1 ISO 603-422Wheel relieved on one side, recessed on the other sideType 22D

33、/K T/N H P FISO 603-1 ISO 603-4Table 2 (continued)9DIN ISO 525:2015-02Type numberIllustration Designation of shapes and dimensionsInternational Standard reference number23Wheel relieved and recessed on one sideType 23D T/N H P FISO 603-1 ISO 603-424Wheel relieved and recessed on one side, recessed o

34、n the other sideType 24D T/N H P F/GISO 603-1 ISO 603-425Wheel relieved and recessed on one side, relieved on the other sideType 25D/K T/N H P FISO 603-1 ISO 603-426Wheel relieved and recessed on both sidesType 26D/K T/N H P F/GISO 603-1 ISO 603-427Depressed centre wheel for grinding or grinding/cut

35、ting including semi-flexible wheelsType 27D U HISO 603-1428Depressed centre grind-ing wheelCone-shapedType 28D U HISO 603-1429Flexible depressed cen-tre grinding wheelType 29D U HISO 603-14Table 2 (continued)10DIN ISO 525:2015-02Type numberIllustration Designation of shapes and dimensionsInternation

36、al Standard reference number31SegmentsType 31B/A C LISO 603-535Disc wheel, cemented or clampedType 35D T HISO 603-5 ISO 603-7 ISO 603-13 ISO 603-1836Inserted nut discType 36D T H insertsbISO 603-5 ISO 603-7 ISO 603-1337Inserted nut cylinderType 37D T W insertsbISO 603-5 ISO 603-738Single hubbed whee

37、lType 38 profileaD/J T/U HISO 603-1 ISO 603-439Double hubbed wheelType 39 profileaD/J T/U HISO 603-1 ISO 603-440Wheel with single hub and a single recess on the other sideType 40D/J T/U H P F41Flat cutting-off wheelType 41D T HISO 603-15 ISO 603-16Table 2 (continued)11DIN ISO 525:2015-02Type numberI

38、llustration Designation of shapes and dimensionsInternational Standard reference number42Depressed centre cutting-off wheelType 42D U HISO 603-15 ISO 603-1652Mounted points and wheelsType 52D T SdISO 603-1754Honing stonesType 54B C LISO 603-1090Sticks and stonesType 90B C LISO 603-11NOTE The illustr

39、ations shown for forms 29, 31, 52, 54 and 90 are only examples.aProfile, where appropriate, see 4.2.bFor size and position of inserts, refer to ISO 603-5, ISO 603-7 and ISO 603-13.Table 2 (continued)12DIN ISO 525:2015-024.2 ProfilesStraight wheels, such as recessed on one or both sides and simple or

40、 double hubbed wheels can have a shaped profile on their periphery. Some of these profiles are standardized and are specified by a letter which immediately follows the type number (see Figure 1).a) B b) C c) D d) E e) Ff) G g) H h) I i) J j) Kk) L l) M m) N n) P aU = 0,25 T (up to 3,2mm maximum) unl

41、ess otherwise specified.bU = 0,33 T.cFor profile N, U and V shall be specified.Figure 1 Standard peripheral shapes13DIN ISO 525:2015-025 Requirements5.1 DimensionsCommon dimensions of bonded abrasives are given in the ISO 603 series.5.2 Limit deviations and tolerancesLimit deviations and tolerances

42、shall be in accordance with ISO 13942.5.3 Permissible unbalancePermissible unbalance shall be in accordance with ISO 6103.5.4 Specification mark5.4.1 GeneralMarking according to Clause 6 shall follow the example given in Table 3 with the explanations given in 5.4.2 to 5.4.9.Table 3 Example of specif

43、ication mark51 A 36 1 L 5 V 23Optional Mandatory Mandatory Optional Mandatory Optional Mandatory OptionalMixture of abrasive typesMain abra-sive typeMain abra-sive grain sizeMixture of abrasive grain sizesGrade of hardnessStructure or poros-ityBond type Manufac-turers special code5.4.2 Mixture of ab

44、rasive typesAn optional manufacturers code shall be used to denote mixtures of the same abrasive type such as white aluminium oxide and brown aluminium oxide.5.4.3 Abrasive typeThe standard recommended code letter specified in Table 4 shall be used to denote the three basic abrasive types:Table 4 Ba

45、sic abrasive typesA Aluminium oxideC Silicon carbideZ Zirconia aluminaSpecial abrasives types may be coded using a manufacturers personal code.5.4.4 Abrasive grain sizeThe standard mandatory code number specified in Table 5 shall be used to denote abrasive grit or grain size.14DIN ISO 525:2015-02Tab

46、le 5 Abrasive grain sizeMacrogrits F4 to F220 in accordance with ISO 8486-1Microgrits F230 to F2000 in accordance with ISO 8486-2Coarse Medium Fine Very fine4 30 70 2305 36 80 2406 40 90 2807 46 100 3208 54 120 36010 60 150 40012 180 50014 220 60016 80020 100022 120024 150020005.4.5 Mixtures of abra

47、sive grain sizes (grit combination)The optional manufacturers code, usually a number from 1 to 9, shall be used to denote mixtures of abrasive grain sizes.5.4.6 Grade of hardnessThe mandatory manufacturers code letter specified in Table 6 shall be used to denote wheel hardness, A being the softest,

48、Z being the hardest.Table 6 Grade of hardnessA B C D Extremely softE F G Very softH I J K SoftL M N O MediumP Q R S HardT U V W Very hardX Y Z Extremely hard5.4.7 Structure or porosityThe optional standard code number shall be used to denote structure or porosity, usually 0 to 99. The higher the number, the more “open” the structure and the greater the porosity. Higher numbers indicate extremely open structures.5.4.8 Bond typeThe mandatory standard co