DIN EN ISO 15547-1-2006 Petroleum petrochemical and natural gas industries - Plate-type heat exchangers - Part 1 Plate-and-frame heat exchangers (ISO 15547-1 2005) English version .pdf

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1、Februar 2006DEUTSCHE NORM Normenausschuss Erdl- und Erdgasgewinnung (NG) im DINNormenausschuss Maschinenbau (NAM) im DINPreisgruppe 14DIN Deutsches Institut fr Normung e.V. Jede Art der Vervielfltigung, auch auszugsweise, nur mit Genehmigung des DIN Deutsches Institut fr Normung e.V., Berlin, gestat

2、tet.ICS 71.120.30!,f+W“9670852www.din.deDDIN EN ISO 15547-1Erdl-, petrochemische und Erdgasindustrie Plattenwrmetauscher Teil 1: Plattenwrmeaustauscher (ISO 15547-1:2005);Englische Fassung EN ISO 15547-1:2005Petroleum, petrochemical and natural gas industries Plate-type heat exchangers Part 1: Plate

3、-and-frame heat exchangers (ISO 15547-1:2005);English version EN ISO 15547-1:2005Industries du ptrole, de la ptrochimie et du gaz naturel Echangeurs thermiques plaques Partie 1: Echangeurs thermiques plaques et carde (ISO 15547-1:2005);Version anglaise EN ISO 15547-1:2005Alleinverkauf der Normen dur

4、ch Beuth Verlag GmbH, 10772 BerlinErsatz frDIN EN ISO 15547:2003-09www.beuth.deGesamtumfang 31 SeitenDIN EN ISO 15547-2:2006-02Mit DIN EN ISO 15547-1:2006-02 2 Nationales Vorwort Diese Europische Norm wurde vom Technischen Komitee CEN/TC 12 Materialien, Ausrstungen und Offshore-Bauwerke fr die Erdl-

5、, petrochemische- und Erdgasindustrie (Sekretariat: Frankreich) erstellt. Es handelt sich dabei um die unvernderte bernahme von ISO 15547-1:2005, erarbeitet vom ISO/TC 67 Materials, equipment and offshore structures for petroleum, petrochemical and natural gas industries, Subkomitee SC 6 Processing

6、equipment and systems (Sekretariat: Frankreich), zu welchem die fachliche nationale Zuarbeit beim NAM im DIN liegt. Diese Europische Norm enthlt unter Bercksichtigung des DIN-Prsidialbeschlusses 13/1983 nur die englische Originalfassung der ISO-Norm. nderungen Gegenber DIN EN ISO 15547:2003-09 wurde

7、n folgende nderungen vorgenommen: a) die Norm wurde in die Teile 1 und 2 aufgeteilt; b) aus diesem Teil 1, der im Grundsatz dem Inhalt der Fassung 2003-09 von DIN EN ISO 15147 entspricht, wurde der Abschnitt ber die Vorabklrung strittiger Anforderungen vor Fertigung der Wrme-austauscher gestrichen;

8、c) die Angaben hinsichtlich der Kennzeichnung der Wrmeaustauscher erfolgen knftig auf den Typen-schildern; es ist keine Stempelung mehr direkt auf dem Produkt vorgesehen; d) der Anhang A wurde hinsichtlich von Verweisungen redaktionell an API RP 662 angeglichen. Frhere Ausgaben DIN EN ISO 15547: 200

9、3-09 EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN ISO 15547-1 November 2005 ICS 75.180.20; 27.060.30 Supersedes EN ISO 15547:2001English Version Petroleum, petrochemical and natural gas industries Plate-type heat exchangers Part 1: Plate-and-frame heat exchangers (ISO 15547-1:2005) Industrie

10、s du ptrole, de la ptrochimie et du gaz naturel Echangeurs thermiques plaques Partie 1: Echangeurs thermiques plaques et cadre (ISO 15547-1:2005) Erdl-, petrochemische und Erdgasindustrie Plattenwrmetauscher Teil 1: Plattenwrmetauscher (ISO 15547-1:2005) This European Standard was approved by CEN on

11、 28 October 2005. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards ma

12、y be obtained on application to the Central Secretariat or to any CEN member. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the Cen

13、tral Secretariat has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, P

14、oland, Portugal, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG Management Centre: rue de Stassart, 36 B-1050 Brussels 2005 CEN All rights of exploitation in any form and by any m

15、eans reserved worldwide for CEN national Members. Ref. No. EN ISO 15547-1:2005: EISO15547-1:2005 (E) 2 Contents Page Foreword3 Introduction .4 1 Scope 4 2 Normative references 4 3 Terms and definitions .4 4 General7 5 Proposal information required .7 6 Drawings and other data requirements.8 7 Design

16、 .9 8 Materials 15 9 Fabrication. 16 10 Inspection and testing 16 11 Preparation for shipment . 17 Annex A (informative) Recommended practice 18 Annex B (informative) Plate-and-frame heat exchanger checklist 21 Annex C (informative) Plate-and-frame heat exchanger data sheets . 22 Bibliography. 29 IS

17、O15547-1:2005 (E) 3 Foreword This document (EN ISO 15547-1:2005) has been prepared by Technical Committee ISO/TC 67 “Materials, equipment and offshore structures for petroleum and natural gas industries“ in collaboration with Technical Committee CEN/TC 12 “Materials, equipment and offshore structure

18、s for petroleum, petrochemical and natural gas industries“, the secretariat of which is held by AFNOR. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by May 2006, and conflicting national standards

19、shall be withdrawn at the latest by May 2006. This document supersedes EN ISO 15547:2001. According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Cyprus, Czech Republic, Denmar

20、k, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. Endorsement notice The text of ISO 15547-1:2005 has been approved by CEN as

21、EN ISO 15547-1:2005 without any modifications. ISO15547-1:2005 (E) 4 Introduction Users of this part of ISO 15547 should be aware that further or differing requirements may be needed for individual applications. This part of ISO 15547 is not intended to inhibit a vendor from offering, or the purchas

22、er from accepting, alternative equipment or engineering solutions for the individual application. This may be particularly applicable where there is an innovative or developing technology. Where an alternative is offered, the vendor should identify any variations from this part of ISO 15547 and prov

23、ide details. This part of ISO 15547 requires the purchaser to specify certain details and features. A bullet (!) at the beginning of a clause or subclause indicates a requirement for the purchaser to make a decision or provide information (for information, a checklist is provided in Annex B). In thi

24、s part of ISO 15547, where practical, US Customary units are included in parentheses for information. 1 Scope This part of ISO 15547 gives requirements and recommendations for the mechanical design, materials selection, fabrication, inspection, testing, and preparation for shipment of plate-and-fram

25、e heat exchangers for use in petroleum, petrochemical and natural gas industries. It is applicable to gasketed, semi-welded and welded plate-and-frame heat exchangers. 2 Normative references The following referenced documents are indispensable for the application of this document. For dated referenc

26、es, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. ISO 8501-1, Preparation of steel substrates before application of paints and related products Visual assessment of surface cleanliness Part 1: Rust grades and

27、 preparation grades of uncoated steel substrates and of steel substrates after overall removal of previous coatings 3 Terms and definitions For the purposes of this document, the following terms and definitions apply. 3.1 drip tray tray that is able to collect droplets from an entire heat exchanger

28、plate pack 3.2 end plate plate which prevent the fluids in a plate-and-frame heat exchanger from contacting the fixed and removable covers NOTE There are two end plates, one at each end of the plate-and-frame heat exchanger. 3.3 frame assembly that provides the structural support and pressure contai

29、nment of a plate-and-frame heat exchanger ISO15547-1:2005 (E) 5 3.4 welded plate pack plate pack where the gaskets have been replaced by welds 3.5 heat transfer area sum of the surface areas of one side of all plates in contact with both heat-transfer fluids NOTE Areas of end plates are not included

30、. 3.6 item number purchasers identification number for a plate-and-frame heat exchanger 3.7 minimum design metal temperature lowest metal temperature at which pressure-containing elements can be subjected to design pressure EXAMPLE Ambient temperature, process fluid temperature. 3.8 pass plate plate

31、 used to change the direction of flow of a stream in a plate-and-frame heat exchanger with two or more passes 3.9 plate sheet of material precision-pressed or -formed into a corrugated pattern 3.10 plate chevron angle angle formed between the corrugated plate pattern and the horizontal 3.11 plate-an

32、d-frame heat exchanger assembly of a gasketed, semi-welded or welded plate pack and its supporting frame See Figure 1. 3.12 plate gap b height to the underside of a corrugation of a plate See Figure 2. 3.13 plate pack grouping of all plates contained within a frame 3.14 port inlet or outlet opening

33、in the plate 3.15 pressure design code recognized pressure vessel standard specified or agreed by the purchaser EXAMPLE ASME Section VIII, EN 13445. ISO15547-1:2005 (E) 6 3.16 semi-welded plate pair two adjacent plates welded together where the weld replaces the function of a gasket NOTE Gaskets are

34、 used to seal adjacent semi-welded plate pairs 3.17 shroud removable covering for the top and sides of the plate pack of the plate-and-frame heat exchanger, which provides protection in the event of a spray leak or fire 3.18 structural welding code recognized structural welding code specified or agr

35、eed by the purchaser Key 1 mounting feet 6 tie bolts 2 plate pack 7 guide bar (bottom) 3 fixed cover 8 carrying bar (top) 4 movable cover 9 connections, studded or flanged 5 support column 10 tie nuts Figure 1 Typical single-pass plate-and-frame heat exchanger ISO15547-1:2005 (E) 7 b = p t Key b pla

36、te gap t plate thickness p compressed pitch per plate Figure 2 Plate gap 4 General ! 4.1 The pressure design code shall be specified or agreed by the purchaser. Pressure components (i.e. covers, tie bolts, tie nuts and connections) shall comply with the pressure design code and the supplemental requ

37、irements in this part of ISO 15547. The structural welding code shall be specified or agreed by the purchaser. Annex A provides some recommended mechanical and design details for information. Annex A also includes some precautions for consideration when specifying fouling margin, fireproof shrouds a

38、nd plate gaskets. ! 4.2 The vendor shall comply with the applicable local regulations specified by the purchaser. 5 Proposal information required 5.1 The vendor shall complete all information requested on the data sheet. Annex C provides suitable formats. 5.2 For components whose terms and definitio

39、ns are not fully identified by Clause 3, the vendor shall describe the details of construction and assembly. 5.3 The vendor shall include a detailed description of any exception to the specified requirements. 5.4 The first-time use of a plate-and-frame heat exchanger design, component or material by

40、 the vendor for the purchasers intended service shall be clearly indicated by the vendor. 5.5 The vendor shall state the anticipated life of the proposed gaskets in the specified service and in storage. Special requirements for gasket storage to maintain gasket shelf-life shall be specified. 5.6 The

41、 vendor shall state the method of support used for the movable cover. 5.7 The vendor shall supply a recommended spare parts list for each plate-and-frame heat exchanger. 5.8 If a fireproof shroud is specified, the plate-and-frame heat exchanger vendor shall submit proof that the proposed design has

42、passed suitable type testing. ISO15547-1:2005 (E) 8 6 Drawings and other data requirements 6.1 Drawings 6.1.1 The vendor shall submit general arrangement drawings for each plate-and-frame heat exchanger for review. The drawings shall include the following information: a) service, item number, projec

43、t name and location, vendors shop order number and purchasers order number; b) design pressure, test pressure, maximum design temperature, minimum design metal temperature and any restrictions regarding testing or operation of the plate-and-frame heat exchanger; c) dimensions and location of support

44、s; d) overall exchanger dimensions; e) maximum and minimum compressed plate pack length; f) side clearance required for plate removal; g) mass of the plate-and-frame heat exchanger, both empty and full of water; h) centre of gravity of the exchanger for empty and operating conditions; i) corrosion a

45、llowance; j) material specifications for all components; k) allowable forces and moments on connections; l) size, flange rating and facing, location, orientation, and flow identification of all connections; m) applicable design codes; n) number of plates installed and maximum number of plates for sp

46、ecified frame; o) gasket materials and attachment method (e.g. glued, clip-on, etc.). 6.1.2 The vendor shall recommend the tools needed for the assembly and maintenance of the plate-and-frame heat exchanger. If torquing of bolts is required, the vendor shall provide torquing procedures. 6.1.3 The re

47、view of general configuration drawings by the purchaser shall not relieve the vendor of the responsibility of meeting the requirements of the purchase order. 6.1.4 After receipt of the purchasers general arrangement drawing review comments, the vendor shall furnish the certified general configuratio

48、n drawings and the detail drawings. ! 6.1.5 If specified by the purchaser, the vendor shall furnish copies of applicable welding procedure specifications and weld map for review or record. ! 6.1.6 If specified by the purchaser, the vendor shall furnish copies of applicable calculations for review or

49、 record. ISO15547-1:2005 (E) 9 6.2 Final records 6.2.1 The vendor shall furnish the purchaser with a users manual, which shall contain the following: a) technical description; b) assembly instructions; c) operating instructions; d) installation and maintenance instructions (including lifting and handling); e) spare parts list; f) data sheets and drawings (as-built). 6.2.2 The vendor shall retain, for at least five years, records which confirm compliance of the material and fabrication with the req