DIN EN 840-5-2013 Mobile waste and recycling containers Part 5 Performance requirements and test methods German version EN 840-5 2012《移动式废料箱 第5部分 性能要求和试验方法 德文版本EN 840-5-2012》.pdf

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1、February 2013 Translation by DIN-Sprachendienst.English price group 14No part of this translation may be reproduced without prior permission ofDIN Deutsches Institut fr Normung e. V., Berlin. Beuth Verlag GmbH, 10772 Berlin, Germany,has the exclusive right of sale for German Standards (DIN-Normen).I

2、CS 13.030.40!$R2“1944715www.din.deDDIN EN 840-5Mobile waste and recycling containers Part 5: Performance requirements and test methods;English version EN 840-5:2012,English translation of DIN EN 840-5:2013-02Fahrbare Abfall- und Wertstoffbehlter Teil 5: Anforderungen an die Ausfhrung und Prfverfahre

3、n;Englische Fassung EN 840-5:2012,Englische bersetzung von DIN EN 840-5:2013-02Conteneurs roulants ordures mnagres et recyclables Partie 5: Exigences de performance et mthodes dessais;Version anglaise EN 840-5:2012,Traduction anglaise de DIN EN 840-5:2013-02SupersedesDIN EN 840-5:2004-07www.beuth.de

4、Document comprises 30 pagesIn case of doubt, the German-language original shall be considered authoritative.02.13 DIN EN 840-5:2013-02 2 A comma is used as the decimal marker. National foreword This document (EN 840-5:2012) has been prepared by Technical Committee CEN/TC 183 “Waste management” (Secr

5、etariat: DIN, Germany), Working Group WG 1 “Waste containers” (lead-management: UNI, Italy). The responsible German body involved in its preparation was the Normenausschuss Kommunale Technik (Municipal Services Standards Committee), Working Committee NA 051-02-01 AA Abfallentsorgung; Umleerbehlter b

6、is 5 m3und Abfallbehlterschrnke (Spiegelgremium fr CEN/TC 183/WG 1). Amendments This standard differs from DIN EN 840-5:2004-07 as follows: a) the German title has been modified; b) the standard has been editorially revised and brought in line with the state of the art; c) Annex D “Wheel test” and F

7、igure D.1 have been newly included. Previous editions DIN EN 840-5: 1997-03, 2004-07 DIN EN 840-5/A1: 2000-09 EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN 840-5 December 2012 ICS 13.030.40 Supersedes EN 840-5:2004English Version Mobile waste and recycling containers - Part 5: Performance req

8、uirements and test methods Conteneurs roulants ordures mnagres et recyclables - Partie 5 : Exigences de performance et mthodes dessaisFahrbare Abfall- und Wertstoffbehlter - Teil 5: Anforderungen an die Ausfhrung und Prfverfahren This European Standard was approved by CEN on 22 September 2012. CEN m

9、embers are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on applic

10、ation to the CEN-CENELEC Management Centre or to any CEN member. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Mana

11、gement Centre has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvi

12、a, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG Management Centre: Avenue Marnix 17, B-1000

13、 Brussels 2012 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 840-5:2012: EEN 840-5:2012 (E) 2 Contents Page Foreword 31 Scope 42 Normative references 43 Terms and definitions .44 Tests 45 Test report . 20Annex A (informative) Slo

14、pe and stop for “kerb travel“ test . 21Annex B (informative) Apparatus for kerb fall test . 22Annex C (informative) Apparatus for lateral impact test on inclined plane . 24Annex D (informative) Wheel Test 25Annex E (informative) Weathering tests 26Annex F (informative) A-Deviations 27Bibliography .

15、28DIN EN 840-5:2013-02 EN 840-5:2012 (E) 3 Foreword This document (EN 840-5:2012) has been prepared by Technical Committee CEN/TC 183 “Waste management”, the secretariat of which is held by DIN. This European Standard shall be given the status of a national standard, either by publication of an iden

16、tical text or by endorsement, at the latest by June 2013, and conflicting national standards shall be withdrawn at the latest by June 2013. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and/or CENELEC shall not be held respo

17、nsible for identifying any or all such patent rights. This document supersedes EN 840-5:2004. Technical changes from the latest edition: The content was adapted to the current state of the art and revised editorially. Annex D and Figure D.1 have been newly included. This European Standard is one par

18、t of the series of standards of EN 840 with the main title Mobile waste and recycling containers comprising the following parts: Part 1: Containers with 2 wheels with a capacity up to 400 l for comb lifting devices Dimensions and design; Part 2: Containers with 4 wheels with a capacity up to 1 300 l

19、 with flat lid(s), for trunnion and/or comb lifting devices Dimensions and design; Part 3: Containers with 4 wheels with a capacity up to 1 300 l with dome lid(s), for trunnion and/or comb lifting devices Dimensions and design; Part 4: Containers with 4 wheels with a capacity up to 1 700 l with flat

20、 lid(s), for wide trunnion or BG- and/or wide comb lifting devices Dimensions and design; Part 5: Performance requirements and test methods (the present document); Part 6: Safety and health requirements. According to the CEN/CENELEC Internal Regulations, the national standards organisations of the f

21、ollowing countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherland

22、s, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and the United Kingdom. DIN EN 840-5:2013-02 EN 840-5:2012 (E) 4 1 Scope This European Standard gives the test methods for mobile waste and recycling containers according to EN 840-1 to EN 840-4. It also giv

23、es the levels to be reached during the tests or after they have been done. This European Standard is applicable to mobile waste and recycling containers with capacities up to 1 700 l. 2 Normative references The following documents, in whole or in part, are normatively referenced in this document and

24、 are indispensable for its application. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. EN 840-1:2012, Mobile waste and recycling containers Part 1: Containers with 2 wheels with a capacit

25、y up to 400 l for comb lifting devices Dimensions and design EN 840-2:2012, Mobile waste and recycling containers Part 2: Containers with 4 wheels with a capacity up to 1 300 l with flat lid(s), for trunnion and/or comb lifting devices Dimensions and design EN 840-3:2012, Mobile waste and recycling

26、containers Part 3: Containers with 4 wheels with a capacity up to 1 300 l with dome lid(s), for trunnion and/or comb lifting devices Dimensions and design EN 840-4:2012, Mobile waste and recycling containers Part 4: Containers with 4 wheels with a capacity up to 1 700 l with flat lid(s), for wide tr

27、unnion or BG- and/or wide comb lifting device Dimensions and design EN 1501-1, Refuse collection vehicles General requirements and safety requirements Part 1: Rear loaded refuse collection vehicles EN 10142, Continuously hot-dip zinc coated low carbon steels strip and sheet for cold forming Technica

28、l delivery conditions EN ISO 1461, Hot dip galvanized coatings on fabricated iron and steel articles Specifications and test methods (ISO 1461) EN ISO 2081, Metallic and other inorganic coatings Electroplated coatings of zinc with supplementary treatments on iron or steel (ISO 2081) 3 Terms and defi

29、nitions For the purposes of this document, the terms and definitions according to EN 840-1:2012, EN 840-2:2012, EN 840-3:2012 and EN 840-4:2012 apply. NOTE Terms for components of mobile waste and recycling containers and lifting devices in three languages are given in Annex A of EN 840-1:2012. 4 Te

30、sts 4.1 General Before and after the tests a visual inspection of the container shall be done for the purpose of: a) checking that the container is not damaged and has no visual defect; DIN EN 840-5:2013-02 EN 840-5:2012 (E) 5 b) checking that the manufacturing characteristics of the container to be

31、 tested are those specified in the standards applying to the container according to EN 840-1 to EN 840-4; c) comparing the condition of the container before and after the sequence of the tests. After completing the tests some deformation of the container is permissible, however, it shall remain enti

32、rely functional. 4.2 Control before the tests 4.2.1 Visual aspects No obvious damage, cracks, bubbles, large flashes or sharp edges shall be present. No surface defects (unsmooth areas; trails in colour) perceivable from a distance of 1 m by the naked eye shall be visible. 4.2.2 Compatibility with E

33、N 840-1 to EN 840-4 4.2.2.1 Components Body, lid, wheels and other fittings shall conform to the relevant container standard. 4.2.2.2 Sizes and dimensions Functional and safety dimensions for the container and its components shall be checked according to the figures and the relevant tables of EN 840

34、-1 to EN 840-4. 4.2.2.3 Volumes The volumes of container shall be measured: a) for the body, by tank method; b) for the lid, by tank method; c) volume results in a) and b) minus any duplicated volumes. The volumes shall be within the tolerances according to EN 840-1 to EN 840-4. For containers accor

35、ding to EN 840-3 volume measurement by means of calculation is allowed. 4.2.2.4 Tank method The test equipment shall consist of a tank with sufficient capacity to receive the container to be tested. The test procedure is as follows: place the empty container in a tank, the container shall not be inc

36、lined; simultaneously fill the tank and the container with water at a temperature of (15 5) C; measure the quantity of water inside the container. Accuracy of measurement shall be 1 % of the measured capacity of the container. DIN EN 840-5:2013-02 EN 840-5:2012 (E) 6 4.2.3 Deflection for comb liftin

37、g system The frontal receiver shall have a horizontal deflection of no more than: a) 1,5 % of the length of the frontal receiver for plastic; b) 0,6 % of the length for steel. For other systems the values are to be defined when the systems are standardised. 4.2.4 Masses The tolerances on the contain

38、er mass claimed are as follows: for plastic containers 5 % and for metal containers 10 %. 4.2.5 Colour The colour shall be defined and agreed between customer and supplier. For colour measurement, differences and tolerances refer to existing International Standards. 4.2.6 Marking Marking of the cont

39、ainer shall correspond to EN 840-1 to EN 840-4. 4.3 Control after the tests Not withstanding variations in deflection and sizes, it shall be possible to lift and tilt the container loaded according to 4.5 with nominal load safely on the designated lifting equipment and to move the container on its w

40、heels. 4.4 Conditions of the test The tests shall be carried out at the following temperatures: T1= (23 5) C T2= (0218 ) C. The minimum duration of conditioning before testing at a test temperature T2shall be 12 h. If the test shall be carried out outside the room conditioned at T2it shall be carrie

41、d out within 5 min after taking the test pieces from the conditioned room. If the duration of the tests is more than 5 min, then the container shall be kept in the conditioned room for at least 15 min before a new 5 min period of testing. For special purposes a temperature lower than -18 C or higher

42、 than 23 C can be agreed; in this case it shall be indicated in the test report. 4.5 Test load For the test the containers are to be filled with ballast bags of HDPE granules of 4 kg max., with granules having a density of 0,5 kg/dm. The test load shall be 0,4 kg/dm multiplied by nominal volume, but

43、 not more than 440 kg. 4.6 Other test conditions Any other test conditions shall be defined within the tests involved. DIN EN 840-5:2013-02 EN 840-5:2012 (E) 7 4.7 Tests on the containers 4.7.1 General All tests shall be carried out on new containers. 4.7.2 Impact tests by ball drop The ball drop te

44、st is not compulsory for steel containers. The ability of sensitive points of the container to resist impacts at low temperature shall be tested under conditions in 4.4. The 2-wheeled containers shall be placed on a concrete or steel surface in the normal position. There shall be a steel frame betwe

45、en the concrete surface or the steel surface and the container so that the complete area of the bottom of the container can be deflected during the test. The 4-wheeled containers shall stand on their wheels. Ball drop tests shall be carried out using a 5 kg steel cylinder, diameter 65 mm, with hemis

46、pheric end radius of 32,5 mm. The steel cylinder is guided in a vertical pipe with a slot or with holes in order to allow the air to escape during the drop. The device shall be according to Figure 1. DIN EN 840-5:2013-02 EN 840-5:2012 (E) 8 Dimensions in millimetres Key 1 vertical (plastic) pipe (in

47、side diameter: 70 mm) 6 free room 2 steel cylinder (diameter: 65 mm; 1 hemispheric end; mass: 5 kg) 7 concrete or steel surface 3 height fall (0,80 m) 4 steel frame (see 4.7.2) 5 container bottom Figure 1 Device for ball drop test The following areas of containers shall be tested by impact tests: a)

48、 on the body bottom (see Figure 2 d) there shall be 3 successive impacts for each impact point defined below: 1) the injection point(s), 2) A and D or C and B. after the test the container shall be waterproof in the tested points; b) there shall be 2 successive impacts for each impact point defined below (see Figures 2a), 2b), 2c) 1) the centre of the lid (E), DIN EN 840-5:2013-02 EN 840-5:2012 (E) 9 2) one corner of t