DIN EN 1559-1-2011 Founding - Technical conditions of delivery - Part 1 General German version EN 1559-1 2011《铸造 交货技术条件 第1部分 总则 德文版本EN 1559-1-2011》.pdf

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1、May 2011 Translation by DIN-Sprachendienst.English price group 13No part of this translation may be reproduced without prior permission ofDIN Deutsches Institut fr Normung e. V., Berlin. Beuth Verlag GmbH, 10772 Berlin, Germany,has the exclusive right of sale for German Standards (DIN-Normen).ICS 77

2、.180!$phf“1776967www.din.deDDIN EN 1559-1Founding Technical conditions of delivery Part 1: GeneralEnglish translation of DIN EN 1559-1:2011-05Gieereiwesen Technische Lieferbedingungen Teil 1: AllgemeinesEnglische bersetzung von DIN EN 1559-1:2011-05Fonderie Conditions techniques de fourniture Partie

3、 1: GnralitsTraduction anglaise de DIN EN 1559-1:2011-05SupersedesDIN EN 1559-1:1997-08www.beuth.deDocument comprises pagesIn case of doubt, the German-language original shall be considered authoritative.2505.11 DIN EN 1559-1:2011-05 2 A comma is used as the decimal marker. National foreword This st

4、andard has been prepared by Technical Committee CEN/TC 190 “Foundry technology” (Secretariat: DIN, Germany). The responsible German body involved in its preparation was the Normenausschuss Gieereiwesen (Foundry Practice Standards Committee), Working Committee NA 036-00-04 AA Geometrische Produktspez

5、ifikation und Technische Lieferbedingungen. The DIN Standard corresponding to the International Standard referred to in this document is as follows: ISO 5459 DIN ISO 5459 Amendments This standard differs from DIN EN 1559-1:1997-08 as follows: a) in Clause 3 “Terms and definitions”, new terms have be

6、en included: “3.17 acceptance criteria”, “3.18 drawing”, “3.19 finishing welding” and “3.20 joint welding”; b) in the German version, Clause 7, the term Fehler has been replaced by Ungnzen (discontinuities); c) the title of Clause 8 has been changed to read “Inspection”; d) in Subclause 8.4.1, a new

7、 sample production method has been added: “cast side-by-side”; e) the title of Subclause 8.6 has been changed to read “Invalidation of test results”; f) Subclauses 8.1.2, 8.2.3.1, 8.5.1, 8.5.2, 8.8 and Clause 11 have been brought in line with EN 10021:2006; g) the Bibliography (which is no longer an

8、 annex) has been transferred to the end of the standard. Previous editions DIN 1693: 1961-09 DIN 1693-14: 1973-10 DIN 1690-1: 1981-08; 1985-05 DIN EN 1559-1: 1997-08 National Annex NA (informative) Bibliography DIN ISO 5459, Technical drawings Geometrical tolerancing Datums and datum-systems for geo

9、metrical tolerances EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN 1559-1 February 2011 ICS 77.180 Supersedes EN 1559-1:1997English Version Founding - Technical conditions of delivery - Part 1: General Fonderie - Conditions techniques de fourniture - Partie 1: Gnralits Gieereiwesen - Technisch

10、e Lieferbedingungen - Teil 1: Allgemeines This European Standard was approved by CEN on 15 January 2011. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration

11、. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN member. This European Standard exists in three official versions (English, French, German). A version in any other language made by t

12、ranslation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management Centre has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Fi

13、nland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES

14、 KOMITEE FR NORMUNG Management Centre: Avenue Marnix 17, B-1000 Brussels 2011 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 1559-1:2011: EEN 1559-1:2011 (E) 2 Contents Page Foreword 3Introduction .41 Scope 52 Normative references

15、 53 Terms and definitions .64 Information to be supplied by the purchaser .84.1 Mandatory information 84.2 Optional information .84.3 Drawings, patterns and tools .94.4 Information on the mass 104.5 Preliminary sample. 104.6 Initial sample . 105 Designations . 106 Manufacture . 116.1 Manufacturing p

16、rocess 116.2 Welding operations. 117 Requirements 127.1 General . 127.2 Material 127.3 Casting . 128 Inspection 148.1 General . 148.2 Type of inspection documents and type of inspection 148.3 Test unit . 158.4 Samples . 168.5 Test procedures . 168.6 Invalidation of test results . 178.7 Retests . 178

17、.8 Sorting and reprocessing 189 Marking 1810 Packaging and surface protection 1811 Complaints 18Annex A (normative) Mandatory and/or optional information checklist 19Annex B (informative) Significant technical changes between this European Standard and the previous edition 22Bibliography . 23DIN EN

18、1559-1:2011-05 EN 1559-1:2011 (E) 3 Foreword This document (EN 1559-1:2011) has been prepared by Technical Committee CEN/TC 190 “Foundry technology”, the secretariat of which is held by DIN. This European Standard shall be given the status of a national standard, either by publication of an identica

19、l text or by endorsement, at the latest by August 2011, and conflicting national standards shall be withdrawn at the latest by August 2011. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and/or CENELEC shall not be held respo

20、nsible for identifying any or all such patent rights. This document supersedes EN 1559-1:1997. Annex B provides details of significant technical changes between this European Standard and the previous edition. Within its programme of work, Technical Committee CEN/TC 190 requested CEN/TC 190/WG 1 “Te

21、chnical conditions of delivery and cast iron designation” to revise EN 1559-1:1997. EN 1559-1, Founding Technical conditions of delivery Part 1: General This standard is one of a series of European Standards for technical delivery conditions for castings. The other standards in this series are: EN 1

22、559-2, Founding Technical conditions of delivery Part 2: Additional requirements for steel castings EN 1559-3, Founding Technical conditions of delivery Part 3: Additional requirements for iron castings EN 1559-4, Founding Technical conditions of delivery Part 4: Additional requirements for aluminiu

23、m alloy castings EN 1559-5, Founding Technical conditions of delivery Part 5: Additional requirements for magnesium alloy castings EN 1559-6, Founding Technical conditions of delivery Part 6: Additional requirements for zinc alloy castings According to the CEN/CENELEC Internal Regulations, the natio

24、nal standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands,

25、Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and the United Kingdom. DIN EN 1559-1:2011-05 EN 1559-1:2011 (E) 4 Introduction This European Standard uses a system of identification for delivery conditions with the following structure: subclauses marked with a sing

26、le dot () indicate that conditions shall be agreed at the time of enquiry and order; subclauses marked with two dots () indicate that conditions may be agreed at the time of enquiry and order (optional); subclauses without dot marking are mandatory. The purchaser specifies the requirements of the ca

27、sting(s) to fulfil the intended use. The manufacturer produces the casting(s) to the requirements stated. It is recommended that full consultations between the manufacturer and the purchaser are made. DIN EN 1559-1:2011-05 EN 1559-1:2011 (E) 5 1 Scope This part of EN 1559 specifies the general techn

28、ical delivery conditions for castings made from cast metallic materials except copper alloy castings. This part of EN 1559 is not applicable to metallic castings for further reprocessing such as forging ingots and continuously cast billets and blooms. NOTE 1 Technical delivery conditions for copper

29、alloy castings are specified in EN 1982. NOTE 2 Additional technical delivery condition requirements which are specific to particular materials are specified in the following parts of this standard series: EN 1559-2 for cast steel; EN 1559-3 for cast iron; EN 1559-4 for cast aluminium; EN 1559-5 for

30、 cast magnesium; EN 1559-6 for cast zinc. 2 Normative references The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amend

31、ments) applies. EN 1559-2, Founding Technical conditions of delivery Part 2: Additional requirements for steel castings EN 1559-3, Founding Technical conditions of delivery Part 3: Additional requirements for iron castings EN 1559-4, Founding Technical conditions of delivery Part 4: Additional requi

32、rements for aluminium alloy castings EN 1559-5, Founding Technical conditions of delivery Part 5: Additional requirements for magnesium alloy castings EN 1559-6, Founding Technical conditions of delivery Part 6: Additional requirements for zinc alloy castings EN 1560, Founding Designation system for

33、 cast iron Material symbols and material numbers EN 1754, Magnesium and magnesium alloys Magnesium and magnesium alloy anodes, ingots and castings Designation system EN 1780-1, Aluminium and aluminium alloys Designation of alloyed aluminium ingots for remelting, master alloys and castings Part 1: Nu

34、merical designation system EN 1780-2, Aluminium and aluminium alloys Designation of alloyed aluminium ingots for remelting, master alloys and castings Part 2: Chemical symbol based designation system EN 10027-1, Designation systems for steels Part 1: Steel names EN 10027-2, Designation systems for s

35、teels Part 2: Numerical system EN 10204:2004, Metallic products Types of inspection documents EN 12844, Zinc and zinc alloys Castings Specifications EN 12883, Founding Equipment for the production of lost patterns for the lost wax casting process EN 12890, Founding Patterns, pattern equipment and co

36、reboxes for the production of sand moulds and sand cores DIN EN 1559-1:2011-05 EN 1559-1:2011 (E) 6 EN 12892, Founding Equipment for the production of lost patterns for the lost foam casting process EN ISO 10135, Geometrical product specifications (GPS) Drawing indications for moulded parts in techn

37、ical product documentation (TPD) (ISO 10135:2007) ISO 80000-1:2009, Quantities and units Part 1: General ISO 5459, Technical drawings Geometrical tolerancing Datums and datum-systems for geometrical tolerances 3 Terms and definitions For the purposes of this document, the following terms and definit

38、ions apply. 3.1 purchaser person or body who places an order 3.2 manufacturer person or body who produces castings 3.3 casting workpiece that has been shaped by solidification of a liquid metal or alloy in a mould 3.4 as-cast casting casting that has not received any kind of finishing treatment afte

39、r casting beyond removal of casting appendages, such as gates, risers and flash and removal of residues of the moulding material where necessary 3.5 as-delivered casting casting manufactured to the delivery requirements of the order 3.6 initial sample casting, completely manufactured by means of the

40、 equipment and processes used for series production under the appropriate control conditions NOTE The initial sample is to furnish the proof that the manufacturer is in the position to comply with the quality requirements (dimensions, material, function, etc.) requested by the purchaser. 3.7 prelimi

41、nary sample casting which corresponds to a large degree to the “initial sample“, but has either not or only partially been manufactured by means of the equipment and processes used for series production 3.8 relevant wall thickness wall thickness representative of the casting, defined for the determi

42、nation of the size of the cast samples to which the mechanical properties apply NOTE Not always appropriate to all materials. DIN EN 1559-1:2011-05 EN 1559-1:2011 (E) 7 3.9 inspection activities such as measuring, examining, testing, gauging one or more characteristics of a product or service and co

43、mparing these with specified requirements to determine conformity 3.10 continuous inspection regular inspection of the characteristics and/or manufacturing parameters of a casting manufactured over a period of time, normally in large quantities and always to the same specification NOTE This inspecti

44、on is carried out according to an agreed procedure and may include agreed statistical methods. 3.11 inspection representative one or more individuals who is/are either the inspector designated in the official regulations, the manufacturers authorized representative, who is functionally independent o

45、f the production process, acting on behalf of the purchaser, or the purchasers authorized representative 3.12 test unit number of pieces or the tonnage of castings to be accepted or rejected together, on the basis of the tests carried out on test pieces in accordance with the requirements of the rel

46、evant specification, material standard or order NOTE This term is sometimes referred to as “inspection lot“ or “test batch“. 3.13 sample casting casting selected from a test unit for the purpose of obtaining test pieces 3.14 sample sufficient quantity of material for the purpose of producing one or

47、more test pieces NOTE 1 The sample can be separately cast, cast side-by-side, cast on or cut from the casting itself. NOTE 2 In certain cases, the sample can be the sample casting itself. 3.15 test piece part of the sample, with specified dimensions, machined or unmachined, brought to a required con

48、dition for submission to a given test NOTE In certain cases the test piece can be the sample itself. 3.16 sequential testing group or series of tests from which the average and individual results are used to demonstrate that the requirements of the order and/or product standard or material standard

49、have been satisfied 3.17 acceptance criteria limits of test results, agreed between manufacturer and purchaser at the time of the order which show conformity to specified requirements of the casting(s) 3.18 drawing technical information, given on an information carrier, graphically presented in accordance with agr