BS ISO 13577-2-2014 Industrial furnaces and associated processing equipment Safety Combustion and fuel handling systems《工业炉和相关加工设备 安全性 燃烧和燃料处理系统》.pdf

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1、BSI Standards PublicationBS ISO 13577-2:2014Industrial furnaces andassociated processingequipment SafetyPart 2: Combustion and fuel handlingsystemsBS ISO 13577-2:2014 BRITISH STANDARDNational forewordThis British Standard is the UK implementation of ISO 13577-2:2014. The UK participation in its prep

2、aration was entrusted to TechnicalCommittee RHE/13, Oil burning equipment.A list of organizations represented on this committee can be obtained on request to its secretary.This publication does not purport to include all the necessary provisions of a contract. Users are responsible for its correct a

3、pplication. The British Standards Institution 2014.Published by BSI Standards Limited 2014ISBN 978 0 580 87033 0 ICS 13.100; 25.180.01 Compliance with a British Standard cannot confer immunity from legal obligations.This British Standard was published under the authority of the Standards Policy and

4、Strategy Committee on 30 September 2014.Amendments/corrigenda issued since publicationDate T e x t a f f e c t e d ISO 2014Industrial furnaces and associated processing equipment Safety Part 2: Combustion and fuel handling systemsFours industriels et quipements associs Scurit Partie 2: quipement de

5、combustion et de manutention des combustiblesINTERNATIONAL STANDARDISO 13577-2First edition 2014-09-15Reference number ISO 13577-2:2014(E)BS ISO 13577-2:2014ISO 13577-2:2014(E)ii ISO 2014 All rights reservedCOPYRIGHT PROTECTED DOCUMENT ISO 2014All rights reserved. Unless otherwise specified, no part

6、 of this publication may be reproduced or utilized otherwise in any form or by any means, electronic or mechanical, including photocopying, or posting on the internet or an intranet, without prior written permission. Permission can be requested from either ISO at the address below or ISOs member bod

7、y in the country of the requester.ISO copyright officeCase postale 56 CH-1211 Geneva 20Tel. + 41 22 749 01 11Fax + 41 22 749 09 47E-mail copyrightiso.orgWeb www.iso.orgPublished in SwitzerlandBS ISO 13577-2:2014ISO 13577-2:2014(E) ISO 2014 All rights reserved iiiContents PageForeword ivIntroduction

8、v1 Scope . 12 Normative references 23 Terms and definitions . 34 Safety requirements, measures and verification means 34.1 General . 34.2 Gaseous fuels 34.3 Liquid fuels 184.4 Multiple fuels . 294.5 Oxygen or oxygen-enriched combustion air (OOECA) 305 Verification of the safety requirements and/or m

9、easures 326 Information for Use 376.1 General 376.2 Marking 376.3 Instruction handbook 37Annex A (informative) List of significant hazards40Annex B (informative) Typical examples of fuels .42Annex C (informative) Typical example of piping and components .43Annex D (informative) Methods for burner st

10、art-up 55Annex E (normative) Maximum allowed pressure .63Annex F (informative) Examples for the determination of safety integrity level (SIL) using the risk graph method 68Annex G (normative) Requirements specific to Japan 79Annex H (normative) Requirements specific to the USA 85Annex I (normative)

11、Requirements for Europe and associated countries 91Bibliography .96BS ISO 13577-2:2014ISO 13577-2:2014(E)ForewordISO (the International Organization for Standardization) is a worldwide federation of national standards bodies (ISO member bodies). The work of preparing International Standards is norma

12、lly carried out through ISO technical committees. Each member body interested in a subject for which a technical committee has been established has the right to be represented on that committee. International organizations, governmental and non-governmental, in liaison with ISO, also take part in th

13、e work. ISO collaborates closely with the International Electrotechnical Commission (IEC) on all matters of electrotechnical standardization.The procedures used to develop this document and those intended for its further maintenance are described in the ISO/IEC Directives, Part 1. In particular the

14、different approval criteria needed for the different types of ISO documents should be noted. This document was drafted in accordance with the editorial rules of the ISO/IEC Directives, Part 2 (see www.iso.org/directives).Attention is drawn to the possibility that some of the elements of this documen

15、t may be the subject of patent rights. ISO shall not be held responsible for identifying any or all such patent rights. Details of any patent rights identified during the development of the document will be in the Introduction and/or on the ISO list of patent declarations received (see www.iso.org/p

16、atents).Any trade name used in this document is information given for the convenience of users and does not constitute an endorsement.For an explanation on the meaning of ISO specific terms and expressions related to conformity assessment, as well as information about ISOs adherence to the WTO princ

17、iples in the Technical Barriers to Trade (TBT) see the following URL: Foreword - Supplementary informationThe committee responsible for this document is ISO/TC 244, Industrial furnaces and associated processing equipment.ISO 13577 consists of the following parts, under the general title Industrial f

18、urnaces and associated processing equipment Safety: Part 1: General requirements Part 2: Combustion and fuel handling systems Part 3: Generation and use of protective and reactive atmosphere gases Part 4: Protective systemsiv ISO 2014 All rights reservedBS ISO 13577-2:2014ISO 13577-2:2014(E)Introduc

19、tionThis document is a type-C standard as defined in ISO 12100.The machinery concerned and the extent to which hazards, hazardous situations or hazardous events are covered, is indicated in the Scope of this document.When requirements of this type-C standard are different from those which are stated

20、 in type-A or -B standards, the requirements of this type-C standard take precedence over the requirements of the other standards, for machines that have been designed and built according to the requirements of this type-C standard.This part of ISO 13577 assumes that the equipment is not creating an

21、y potentially explosive atmosphere and is located in a normally ventilated area.Compliance with product standards e.g. ISO 22967 or ISO 22968 is not sufficient to ensure the minimum safety requirements for industrial furnaces and associated processing equipment (TPE). This part of ISO 13577 shall al

22、ways have priority for TPE.Industrial furnaces and associated processing equipment (TPE) generally consists of the following components: processing chamber (e.g. steel construction with lining and/or refractory); heating systems; protective system; control and instrumentation system / operator-contr

23、ol level.ISO 13577-1 provides the general safety requirements common to TPE. This part of ISO 13577 details in addition specific safety requirements for combustion and fuel handling systems that are part of TPE as listed in the Scope.NOTE As stated in its scope, ISO 13577-1 does not cover blast furn

24、aces, converters (in steel plants), boilers and equipment not covered by ISO 12100.The requirements for protective systems are specified in ISO 13577-4.If a general requirement of ISO 13577-1 counters requirements in this part of ISO 13577, the requirements of this part of ISO 13577 take precedence.

25、The requirements for reducing hazards from noise are given in ISO 13577-1.It is assumed that TPE will only be operated and maintained by trained personnel. ISO 2014 All rights reserved vBS ISO 13577-2:2014BS ISO 13577-2:2014Industrial furnaces and associated processing equipment Safety Part 2: Combu

26、stion and fuel handling systems1 ScopeThis part of ISO 13577 specifies the safety requirements for combustion and fuel handling systems that are part of industrial furnaces and associated processing equipment (TPE).NOTE The general safety requirements common to TPE are provided in ISO 13577-1 (See i

27、ntroduction).This part of ISO 13577 deals with significant hazards, hazardous situations and events relevant to combustion and fuel handling systems as listed in Annex A, when used as intended and under the conditions foreseen by the manufacturer.This part of ISO 13577 covers: fuel pipework downstre

28、am of and including the manual isolating valve; combustion air supply (including oxygen and oxygen enriched combustion air) and flue gas system; burner(s), burner system and ignition device; functional requirements for safety related control system.This part of ISO 13577 applies to any oxidation wit

29、h air or other gases containing free oxygen of gaseous and liquid fuels or any combustion of them to release thermal energy in TPE.For thermal or catalytic post combustion and waste incineration, this part of ISO 13577 applies only to auxiliary burners designed to start-up and/or support the process

30、.The pressure hazard of the piping and components covered by this part of ISO 13577 is within the maximum pressure/size relationship of category I as described in normative Annex E.This part of ISO 13577 also gives the necessary requirements regarding information for use.This part of ISO 13577 does

31、not cover hazards from heating generated by electricity.This part of ISO 13577 does not deal with the hazards created by the release of flammable substances from the products processed in the TPE.This part of ISO 13577 is not applicable to combustion and fuel handling systems: of welding machines; u

32、p-stream of the TPE manual isolating valve.This part of ISO 13577 is not applicable to electrical cabling and power cabling upstream of the TPE control panel/protective system.INTERNATIONAL STANDARD ISO 13577-2:2014(E) ISO 2014 All rights reserved 1BS ISO 13577-2:2014ISO 13577-2:2014(E)2 Normative r

33、eferencesThe following documents, in whole or in part, are normatively referenced in this document and are indispensable for its application. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies

34、.ISO 7-1:1994, Pipe threads where pressure-tight joints are made on the threads Part 1: Dimensions, tolerances and designationISO 49:1994, Malleable cast iron fittings threaded to ISO 7-1ISO 228-1:2000, Pipe threads where pressure-tight joints are not made on the threads Part 1: Dimensions, toleranc

35、es and designationISO 5817:2003, Welding Fusion-welded joints in steel, nickel, titanium and their alloys (beam welding excluded) Quality levels for imperfectionsISO 7005-1:2011, Pipe flanges P art 1: Steel flanges for industrial and general service piping systemsISO 7005-2:1988, Metallic flanges P

36、art 2: Cast iron flangesISO 7005-3:1988, Metallic flanges P art 3: Copper alloy and composite flangesISO 8434-1:2007, Metallic tube connections for fluid power and general use P art 1: 24 cone connectorsISO 8434-2:2007, Metallic tube connections for fluid power and general use Part 2: 37 flared conn

37、ectorsISO 8434-3:2005, Metallic tube connections for fluid power and general use P art 3: O-ring face seal connectorsISO 12100:2010, Safety of machinery General principles for design Risk assessment and risk reductionISO 13574, Industrial furnaces and associated processing equipment VocabularyISO 13

38、577-1, Industrial furnaces and associated processing equipment Safety Part 1: General requirementsISO 13577-4, Industrial furnace and associated processing equipment Safety Part 4: Protective systemsISO 19879:2010, Metallic tube connections for fluid power and general use T est methods for hydraulic

39、 fluid power connectionsISO 23551-1:2012, Safety and control devices for gas burners and gas-burning appliances Particular requirements Part 1: Automatic and semi-automatic valvesISO 23551-2:2006, Safety and control devices for gas burners and gas-burning appliances Particular requirements Part 2: P

40、ressure regulatorsISO 23551-3:2005, Safety and control devices for gas burners and gas-burning appliances Particular requirements Part 3: Gas/air ratio controls, pneumatic typeISO 23552-1:2007, Safety and control devices for gas and/or oil burners and gas and/or oil appliances Particular requirement

41、s Part 1: Fuel/air ratio controls, electronic typeISO 23553-1:2007, Safety and control devices for oil burners and oil-burning appliances Particular requirements Part 1: Shut-off devices for oil burnersIEC 60204-1:2005, Safety of machinery Electrical equipment of machines Part 1: General requirement

42、sIEC 60730-2-5:2009, Automatic electrical controls for household and similar use Part 2-5: Particular requirements for automatic electrical burner control systemsIEC 60730-2-6:2007, Automatic electrical controls for household and similar use Part 2-6: Particular requirements for automatic electrical

43、 pressure sensing controls including mechanical requirements2 ISO 2014 All rights reservedBS ISO 13577-2:2014ISO 13577-2:2014(E)3 Terms and definitionsFor the purposes of this document, the terms and definitions given in ISO 13574 apply.4 Safety requirements, measures and verification means4.1 Gener

44、alThe safety goals of this part of ISO 13577 shall include: choice of materials such that the construction and operation of the system are not detrimentally affected. In particular, all the components of the fuel pipework shall be capable of withstanding the mechanical, chemical and thermal loads to

45、 which they can be subjected during normal operation and foreseeable abnormal operation (e.g. identified during a safety assessment); reliable and correct time for ignition of the air/fuel-mixture at the burner(s); prevention of unintentional release of unburned fuels; shut-off fuel-supply in case o

46、f relevant fault; protection of pipeline to preclude the propagation of flame in reverse direction; prevent firing when the evacuation of flue gas/combustion products is not ensured; prevent firing when the process conditions are not in the safe state.Electrical circuits shall be designed in accorda

47、nce with IEC 60204-1.A risk assessment according to ISO 12100 shall be carried out. Safety function shall be designed in accordance with ISO 13577-4, where the use of standards for functional safety IEC 62061, ISO 13849 (all parts), IEC 61511 (all parts) and IEC 61508 (all parts) is included. Inform

48、ative Annex F provides information for the determination of the SIL or PL of safety-related functions covered in this part of ISO 13577.Specific regional requirements are given in Annex G, Annex H and Annex I. The safety requirements of these annexes shall ensure at least the equivalent level of saf

49、ety to the requirements given in this part of ISO 13577.4.2 Gaseous fuels4.2.1 Gas pipework4.2.1.1 GeneralThe pipework design shall take into account the composition and properties (e.g. pressure, temperature, corrosiveness, specific gravity) of the fuel gas and the need for venting, purging and cleaning.The pipework material shall comply with the relevant standards.Due to durability, steel is the preferred material for pipes and components but where appropriat