BS EN 15085-4-2007 Railway applications - Welding of railway vehicles and components - Production requirements《轨道交通 铁路车辆和组件的焊接 生产要求》.pdf

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1、BRITISH STANDARDBS EN 15085-4:2007Railway applications Welding of railway vehicles and components Part 4: Production requirementsThe European Standard EN 15085-4:2007 has the status of a British StandardICS 25.160.10; 45.060.01g49g50g3g38g50g51g60g44g49g42g3g58g44g55g43g50g56g55g3g37g54g44g3g51g40g5

2、3g48g44g54g54g44g50g49g3g40g59g38g40g51g55g3g36g54g3g51g40g53g48g44g55g55g40g39g3g37g60g3g38g50g51g60g53g44g42g43g55g3g47g36g58BS EN 15085-4:2007This British Standard was published under the authority of the Standards Policy and Strategy Committee on 30 November 2007 BSI 2007ISBN 978 0 580 54801 7Na

3、tional forewordThis British Standard is the UK implementation of EN 15085-4:2007.The UK participation in its preparation was entrusted by Technical Committee RAE/1, Railway applications, to Panel RAE/1/-/2, Structural requirements and welding.A list of organizations represented on this committee can

4、 be obtained on request to its secretary.Normative A (mandatory) requirement defined as an expression in the content of a document conveying criteria to be fulfilled if compliance with the document is to be claimed and from which no deviation is permitted CEN/CENELEC Internal Regulations, Part 3: Ru

5、les for the Structure and Drafting of European Standards (PNE-Rules). Informative Information (not mandatory) intended to assist the understanding or use of the document. Informative annexes shall not contain requirements, except as optional requirements. (For example, a test method that is optional

6、 may contain requirements but there is no need to comply with these requirements to claim compliance with the document.)This publication does not purport to include all the necessary provisions of a contract. Users are responsible for its correct application.Compliance with a British Standard cannot

7、 confer immunity from legal obligations.Amendments issued since publicationAmd. No. Date CommentsEUROPEAN STANDARDNORME EUROPENNEEUROPISCHE NORMEN 15085-4October 2007ICS 45.060.01; 25.160.10English VersionRailway applications - Welding of railway vehicles andcomponents - Part 4: Production requireme

8、ntsApplications ferroviaires - Soudage des vhicules et descomposants ferroviaires - Partie 4: Exigences deproductionBahnanwendungen - Schweien von Schienenfahrzeugenund -fahrzeugteilen - Teil 4: FertigungsanforderungenThis European Standard was approved by CEN on 18 August 2007.CEN members are bound

9、 to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this EuropeanStandard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such nationalstandards may be obtained on application to the CEN M

10、anagement Centre or to any CEN member.This European Standard exists in three official versions (English, French, German). A version in any other language made by translationunder the responsibility of a CEN member into its own language and notified to the CEN Management Centre has the same status as

11、 theofficial versions.CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland,France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal,Romania, Slovaki

12、a, Slovenia, Spain, Sweden, Switzerland and United Kingdom.EUROPEAN COMMITTEE FOR STANDARDIZATIONCOMIT EUROPEN DE NORMALISATIONEUROPISCHES KOMITEE FR NORMUNGManagement Centre: rue de Stassart, 36 B-1050 Brussels 2007 CEN All rights of exploitation in any form and by any means reservedworldwide for C

13、EN national Members.Ref. No. EN 15085-4:2007: EEN 15085-4:2007 (E) 2 Contents Page Foreword3 Introduction .4 1 Scope 5 2 Normative references 5 3 Terms and definitions .6 4 Preparation before welding 6 4.1 Welding planning documents.6 4.2 Production weld tests .8 5 Requirements for welding.10 5.1 Ge

14、neral10 5.2 General requirements10 5.3 Welding consumables.13 5.4 Parent metals .14 5.5 Welding processes 15 6 Special requirements for maintenance welding of railway vehicles 16 6.1 General rules for maintenance welding 16 6.2 Testing and documentation16 Bibliography 17 EN 15085-4:2007 (E) 3 Forewo

15、rd This document (EN 15085-4:2007) has been prepared by Technical Committee CEN/TC 256 “Railway applications”, the secretariat of which is held by DIN. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest

16、 by April 2008, and conflicting national standards shall be withdrawn at the latest by April 2008. This series of European Standards EN 15085 “Railway applications Welding of railway vehicles and components“ consists of the following parts: Part 1: General Part 2: Quality requirements and certificat

17、ion of welding manufacturer Part 3: Design requirements Part 4: Production requirements Part 5: Inspection, testing and documentation Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and/or CENELEC shall not be held responsible

18、 for identifying any or all such patent rights. According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Ger

19、many, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and the United Kingdom. EN 15085-4:2007 (E) 4 Introduction Welding is a special process in the manufacture of railway v

20、ehicles and their parts. The required provisions for this process are laid down in the standards series EN ISO 3834. The basis of these provisions are the basic technical welding standards in respect of the special requirements for the construction of railway vehicles. This standard is aimed at defi

21、ning the terms of enforcement applicable to European Standards, it should not be construed as a substitute to these standards. This standard can also be used by internal and external parties, including certification bodies, to assess the organisations ability to meet customer, regulatory and the org

22、anisations own requirements. EN 15085-4:2007 (E) 5 1 Scope This series of standards applies to welding of metallic materials in the manufacture and maintenance of railway vehicles and their parts. This part of the series describes the production requirements (i.e. preparation and execution) of the w

23、elding work. 2 Normative references The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. EN 287-1, Qua

24、lification test of welders Fusion welding Part 1: Steels EN 1011 (all parts), Welding Recommendations for welding of metallic materials EN 10204:2004, Metallic products Types of inspection documents EN 13479, Welding consumables General product standard for filler metals and fluxes for fusion weldin

25、g of metallic materials EN 15085-1:2007, Railway applications - Welding of railway vehicles and components - Part 1: General EN 15085-3:2007, Railway applications Welding of railway vehicles and components Part 3: Design requirements EN ISO 544, Welding consumables - Technical delivery conditions fo

26、r welding filler materials - Type of product, dimensions, tolerances and markings (ISO 544:2003) EN ISO 4063:2000, Welding and allied processes - Nomenclature of processes and reference numbers (ISO 4063:1998) EN ISO 9013:2002, Thermal cutting - Classification of thermal cuts - Geometrical product s

27、pecification and quality tolerances (ISO 9013:2002) EN ISO 9606-2, Qualification test of welders - Fusion welding - Part 2: Aluminium and aluminium alloys (ISO 9606-2:2004) EN ISO 9606-3, Approval testing of welders - Fusion welding - Part 3: Copper and copper alloys (ISO 9606-3:1999) EN ISO 9606-4,

28、 Approval testing of welders - Fusion welding - Part 4: Nickel and nickel alloys (ISO 9606-4:1999) EN ISO 9606-5, Approval testing of welders - Fusion welding - Part 5: Titanium and titanium alloys, zirconium and zirconium alloys (ISO 9606-5:2000) EN ISO 14555, Welding - Arc stud welding of metallic

29、 materials (ISO 14555:2006) CEN ISO/TR 15608:2005, Welding - Guidelines for a metallic materials grouping system (ISO/TR 15608:2005) EN 15085-4:2007 (E) 6 EN ISO 15609 (all parts), Specification and qualification of welding procedures for metallic materials Welding procedure specification EN ISO 156

30、10 Specification and qualification of welding procedures for metallic materials - Qualification based on tested welding consumables (ISO 15610:2003) EN ISO 15611, Specification and qualification of welding procedures for metallic materials - Qualification based on previous welding experience (ISO 15

31、611:2003) EN ISO 15612 Specification and qualification of welding procedures for metallic materials - Qualification by adoption of a standard welding procedure (ISO 15612:2004) EN ISO 15613, Specification and qualification of welding procedures for metallic materials - Qualification based on pre-pro

32、duction welding test (ISO 15613:2004) EN ISO 15614 (all parts) 1)Specification and qualification of welding procedures for metallic materials Welding procedure test EN ISO 15620, Welding - Friction welding of metallic materials (ISO 15620:2000) EN ISO 17652-1, Welding - Test for shop primers in rela

33、tion to welding and allied processes - Part 1: General requirements (ISO 17652-1:2003) EN ISO 17652-2, Welding - Test for shop primers in relation to welding and allied processes - Part 2: Welding properties of shop primers (ISO 17652-2:2003) 3 Terms and definitions For the purposes of this document

34、, the terms and definitions given in EN 15085-1:2007 apply. 4 Preparation before welding 4.1 Welding planning documents 4.1.1 General Welding planning documents shall be prepared by the manufacturers with the assistance of the recognised welding coordinator Level A for new and converted vehicles and

35、 maintenance of rail vehicles (see EN 15085-2). Type, scope and time of the submission and inspection should be agreed between customer and manufacturer. Welding planning documents may include working plans, welding sequence plans, test planning documents and welding procedure specifications. 4.1.2

36、Working plans For the production of railway vehicles it is necessary to have working plans for the following sub-assemblies: bogie (sub-assemblies, assembly); 1) For railway applications, only EN ISO 15614-1, EN ISO 15614-2, prEN ISO 15614-3, EN ISO 15614-4, EN ISO 15614-7, EN ISO 15614-11, EN ISO 1

37、5614-12 and EN ISO 15614-13 are relevant. EN 15085-4:2007 (E) 7 underframe (with sub-assemblies); body (side wall, end wall, roof); further sub-assemblies with high safety and functional requirements (e.g. cardan shafts, brake cross members, motor housing, hollow shaft drive, drawbar coupling, bogie

38、 pivot pin, cross bearer). 4.1.3 Other welding planning documents For more complicated assemblies welding sequence plans are necessary, e.g. for: bogies (bogie bolster, bogie centre plate including bogie pivot pin member, solebar, headstock, bogie pivot pin cross member, traction bar coupling, assem

39、bly of solebar and cross member); underframe (including cross member, solebar, headstock, bogie pivot pin cross member, traction bar coupling). Standardised welding sequence plans (that applies for different types of vehicles) are also allowed. Furthermore, other welding planning documents may be ne

40、cessary (e.g. tacking sequence plans, repairing plans, test plans, documents for jigs and tools, remarks for protection of labour and health, plans for separating of damaged parts, special instructions for electronic parts). These details shall be determined by the responsible welding coordinator an

41、d/or the customer. 4.1.4 Welding procedure specification For welds with welding performance classes CP A, CP B, CP C1, CP C2 and CP C3, welding procedure specifications according to EN ISO 15609-1 to EN ISO 15609-5, to EN ISO 14555 or to EN ISO 15620 are necessary. For weld performance class CP D th

42、is is only necessary if the customer demands it. Dependent on the weld performance classes according to EN 15085-3, the following evidences are necessary for the welding procedure specification: Weld performance class CP A: Evidence according to any of the following standards: EN ISO 156142)or EN IS

43、O 15620; EN ISO 15613 only if a WPQR according to EN ISO 15614 exists; for materials with Reh 500 MPa or fully mechanised welding processes: EN ISO 15614. For the WPQR the acceptance criteria of weld performance class CP A (EN 15085-3:2007, Table 5 and Table 6) shall be fulfilled. Weld performance c

44、lasses CP B, CP C1, CP C2: Evidence according to any of the following standards: EN ISO 15613, EN ISO 14555, EN ISO 15620; if necessary for component or the material: EN ISO 15614. Weld performance class CP C3: Evidence according to any of the following standards: EN ISO 15610, EN ISO 15611, EN ISO

45、15612, EN ISO 15613, EN ISO 14555, EN ISO 15620; if necessary for component or the material: EN ISO 15614. Weld performance class CP D: According to the requirements of the customer. In general, every WPS shall be covered by a WPQR, except for weld performance class CP D unless specified in the cont

46、ract. 2) See footnote 1). EN 15085-4:2007 (E) 8 NOTE For the validity of WPS and WPQR according to EN ISO 15614-1 and EN ISO 15614-2, see Introduction of EN ISO 15614-1:2004 and EN ISO 15614-2:2005. 4.2 Production weld tests 4.2.1 General 4.2.1.1 Aim and objective of production weld tests If necessa

47、ry, production weld tests shall be carried out. The aim and objective of production weld tests is: to check and ensure that the design is satisfactory as specified in EN 15085-3; to prove the welding conditions; to demonstrate the skill of the welders; to demonstrate the quality of the weld. One pro

48、duction weld test can be used for several tasks indicated above. 4.2.1.2 Realization and amount of testing of production weld test The production weld test shall be carried out under the same manufacturing conditions as the real product. They shall be carried out under the supervision of the respons

49、ible welding coordinator and they shall be documented. Production weld tests should be welded in accordance with EN ISO 15613. They may be welded separately as test plates, as sample sub-assemblies (mock-ups) or together with sub-assembly, for example, as an extension of the weld. The production weld tests and the amount of testing should be listed in the test plan or specified by the welding coordinator. If no details for the testing of the production weld tests are defined in the test plan, EN ISO 15613 app