BS EN 15085-3-2007 Railway applications - Welding of railway vehicles and components - Design requirements《轨道交通 铁路车辆和组件的焊接 设计要求》.pdf

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1、BRITISH STANDARDBS EN 15085-3:2007Railway applications Welding of railway vehicles and components Part 3: Design requirementsICS 25.160.10; 45.060.01g49g50g3g38g50g51g60g44g49g42g3g58g44g55g43g50g56g55g3g37g54g44g3g51g40g53g48g44g54g54g44g50g49g3g40g59g38g40g51g55g3g36g54g3g51g40g53g48g44g55g55g40g3

2、9g3g37g60g3g38g50g51g60g53g44g42g43g55g3g47g36g58Incorporating corrigendumDecember 2009National forewordThis British Standard is the UK implementation of EN 15085-3:2007, incorporating corrigendum December 2009. The UK participation in its preparation was entrusted by Technical Committee RAE/1, Rail

3、way applications, to Subcommittee RAE/1/-/2, Structural requirements and welding.A list of organizations represented on this Subcommittee can be obtained on request to its secretary. “Normative” A (mandatory) requirement defined as an expression in the content of a document conveying criteria to be

4、fulfilled if compliance with the document is to be claimed and from which no deviation is permitted CEN/CENELEC Internal Regulations, Part 3: Rules for the Structure and Drafting of European Standards (PNE-Rules). “Informative” Information (not mandatory) intended to assist the understanding or use

5、of the document. Informative annexes shall not contain requirements, except as optional requirements. (For example, a test method that is optional may contain requirements but there is no need to comply with these requirements to claim compliance with the document.)This publication does not purport

6、to include all the necessary provisions of a contract. Users are responsible for its correct application.Compliance with a British Standard cannot confer immunity from legal obligations.BS EN 15085-3:2007This British Standard was published under the authority of the Standards Policy and Strategy Com

7、mittee on 30 November 2007 BSI 2010Amendments/corrigenda issued since publicationDate Comments 28 February 2010 Implementation of CEN corrigendum December 2009; Table B.1 amendedISBN 978 0 580 70130 6EUROPEAN STANDARDNORME EUROP ENNEEUROP ISCHE NORMEN 15085-3October 2007ICS 25.160.10; 45.060.01Engli

8、sh VersionRailway applications - Welding of railway vehicles andcomponents - Part 3: Design requirementsApplications ferroviaires - Soudage des vhiculesferroviaires et des pices - Partie 3 : Exigences deconceptionBahnanwendungen - Schweien von Schienenfahrzeugenund -fahrzeugteilen - Teil 3: Konstruk

9、tionsvorgabenThis European Standard was approved by CEN on 26 August 2007.CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this EuropeanStandard the status of a national standard without any alteration. Up-to-date lists and bibliogra

10、phical references concerning such nationalstandards may be obtained on application to the CEN Management Centre or to any CEN member.This European Standard exists in three official versions (English, French, German). A version in any other language made by translationunder the responsibility of a CE

11、N member into its own language and notified to the CEN Management Centre has the same status as theofficial versions.CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland,France, Germany, Greece, Hungary, Iceland, Ireland, Ital

12、y, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal,Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom.EUROPEAN COMMITTEE FOR STANDARDIZATIONCOMIT EUROP EN DE NORMALISATIONEUROP ISCHES KOMITEE F R NORMUNGManagement Centre: rue de Stassart, 36 B-1050

13、 Brussels 2007 CEN All rights of exploitation in any form and by any means reservedworldwide for CEN national Members.Ref. No. EN 15085-3:2007: EEN 15085-3:2007 (E) 2 Contents Page Foreword5 Introduction .6 1 Scope 7 2 Normative references 7 3 Terms and definitions .8 4 Design requirements .8 4.1 Ge

14、neral8 4.2 Joint static dimensioning .8 4.3 Joint fatigue dimensioning .9 4.4 Stress categories and stress factors.9 4.5 Safety categories .10 4.6 Weld performance classes .10 4.7 Weld inspection classes .11 4.8 Relationship between stress category, safety category, weld performance class, quality l

15、evels for imperfections, inspection class and testing12 5 Quality levels for imperfections .13 5.1 General13 5.2 Quality levels for imperfections .13 6 Choice of parent metals and welding consumables15 6.1 Choice of parent metals 15 6.2 Choice of welding consumables15 7 Weld joint design .16 7.1 Gen

16、eral16 7.2 Welding in cold formed areas.16 7.3 Manufacturing provisions.17 7.4 Joint preparation28 Annex A (informative) List of welded joints .29 Annex B (informative) Joint preparation of welds .30 Annex C (informative) Joint preparation for plug welds .38 Annex D (informative) Types of joints in

17、relation to stresses and inspection classes39 Annex E (informative) Welded joint validation chart .40 Annex F (normative) Resistance spot welding 41 F.1 General41 F.2 Minimum shear pull forces .45 Annex G (informative) Determination of safety category for welded joints47 Annex H (informative) Weldin

18、g of 6000 series aluminium alloy extrusions Recommendations from the Aljoin project for improved crashworthiness48 Bibliography 49 BS EN 15085-3:2007EN 15085-3:2007 (E) 3 Figures Figure 1 Example of box girder with high stress level in the tension flange 17 Figure 2 Butt joint on parts of dissimilar

19、 thickness.18 Figure 3 Weldability access for plug and slot welds .19 Figure 4 Dimensions for plug and slot welds .19 Figure 5 Minimum distance between molten areas20 Figure 6 Stiffeners fitted perpendicularly to a longitudinal weld20 Figure 7 Filler and drain ports 20 Figure 8 Design of gusset and

20、stiffener ends.21 Figure 9 Gusset shape 21 Figure 10 Weld return 22 Figure 11 Edge distance for fillet welds 22 Figure 12 Minimum overlapping distance for overlapping welds.23 Figure 13 Example of run-on and run-off plates for butt welds23 Figure 14 Clamped joints 24 Figure 15 Mixed assemblies .25 F

21、igure 16 Corrosion locations25 Figure 17 Weld toe improvement .26 Figure 18 Intermittent welds .28 Figure D.1 Types of joints in relation to stresses and inspection classes39 Figure F.1 Resistance spot welding of angled profiles and plates.41 Figure F.2 Resistance spot welding of plates, single row.

22、42 Figure F.3 Resistance spot welding of plates, double row .42 Figure F.4 Resistance spot welding of plates, double row, offset42 Tables Table 1 Stress categories10 Table 2 Weld performance classes 11 Table 3 Correspondence between weld performance classes and inspection classes.12 Table 4 Relation

23、ship between stress category, safety category, weld performance class, quality levels for imperfections, inspection class and testing.12 Table 5 Quality levels for imperfections for steel related to weld performance class .13 Table 6 Quality levels for imperfections for aluminium and its alloys rela

24、ted to weld performance class.14 Table 7 Quality levels for imperfections for laser and electron beam welding for steel related to the weld performance class .14 Table 8 Quality levels for imperfections for laser and electron beam welding for aluminium and its alloys related to the weld performance

25、class .15 Table 9 Welding in cold formed areas (for steel)17 BS EN 15085-3:2007EN 15085-3:2007 (E) 4 Table B.1 Joint preparations and throat thicknesses of welds.30 Table C.1 Joint preparations and throat thicknesses of plug welds 38 Table F.1 Spot spacing, distance from edge.41 Table F.2 Quality re

26、quirements.43 Table F.3 Surface quality.45 Table F.4 Minimum shear pull forces for resistance spot welding joints of steel for weld performance classes CP C1, CP C2 and CP C346 Table F.5 Minimum shear pull force for resistance spot welding joints of aluminium and alloys for the weld performance clas

27、ses CP C1, CP C2 and CP C3 46 BS EN 15085-3:2007EN 15085-3:2007 (E) 5 Foreword This document (EN 15085-3:2007) has been prepared by Technical Committee CEN/TC 256 “Railway applications”, the secretariat of which is held by DIN. This European Standard shall be given the status of a national standard,

28、 either by publication of an identical text or by endorsement, at the latest by April 2008, and conflicting national standards shall be withdrawn at the latest by April 2008. This series of European Standards EN 15085 “Railway applications Welding of railway vehicles and components“ consists of the

29、following parts: Part 1: General Part 2: Quality requirements and certification of welding manufacturer Part 3: Design requirements Part 4: Production requirements Part 5: Inspection, testing and documentation Attention is drawn to the possibility that some of the elements of this document may be th

30、e subject of patent rights. CEN and/or CENELEC shall not be held responsible for identifying any or all such patent rights. According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgi

31、um, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. BS EN 15085-3:2007EN 15

32、085-3:2007 (E) 6 Introduction Welding is a special process in the manufacture of railway vehicles and their parts. The required provisions for this process are laid down in the standards series EN ISO 3834. The basis of these provisions is the basic technical welding standards in respect of the spec

33、ial requirements for the construction of railway vehicles. This European Standard is aimed at defining the terms of enforcement applicable to European Standards; it is not construed as a substitute to these standards. This European Standard can also be used by internal and external parties, includin

34、g certification bodies, to assess the organisations ability to meet customer, regulatory and the organisations own requirements. BS EN 15085-3:2007EN 15085-3:2007 (E) 7 1 Scope This series of standards applies to welding of metallic materials in the manufacture and maintenance of railway vehicles an

35、d their parts. This part of the series specifies design and classification rules applicable to the manufacture and maintenance of railway vehicles and their parts. Upon agreement with the customer, drawings issued prior to this European Standard may be subject to the provisions of this European Stan

36、dard. This European Standard does not define parameters for the dimensioning (refer to other standards e.g. on fatigue testing). 2 Normative references The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For

37、 undated references, the latest edition of the referenced document (including any amendments) applies. EN 1011-2, Welding Recommendations for welding of metallic materials Part 2: Arc welding of ferritic steels EN 1708-2, Welding Basic weld joint details in steel Part 2: Non internal pressurized com

38、ponents EN 10025-2, Hot rolled products of structural steels Part 2: Technical delivery conditions for non-alloy structural steels EN 12663, Railway applications Structural requirements of railway vehicle bodies EN 13749, Railway applications Wheelsets and bogies Methods of specifying structural req

39、uirements of bogie frames EN 15085-1:2007, Railway applications Welding of railway vehicles and components Part 1: General EN 15085-2:2007, Railway applications Welding of railway vehicles and components Part 2: Quality requirements and certification of welding manufacturer EN 15085-4:2007, Railway

40、applications Welding of railway vehicles and components Part 4: Production requirements EN 15085-5:2007, Railway applications Welding of railway vehicles and components Part 5: Inspection, testing and documentation EN 22553, Welded, brazed and soldered joints Symbolic representation on drawings (ISO

41、 2553:1992) EN ISO 4063, Welding and allied processes Nomenclature of processes and reference numbers (ISO 4063:1998) EN ISO 5817, Welding Fusion-welded joints in steel, nickel, titanium and their alloys (beam welding excluded) Quality levels for imperfections (ISO 5817:2003) EN ISO 6520-1, Welding

42、and allied processes Classification of geometric imperfections in metallic materials Part 1: Fusion welding (ISO 6520-1:2007) EN ISO 6520-2, Welding and allied processes Classification of geometric imperfections in metallic materials Part 2: Welding with pressure (ISO 6520-2:2001) BS EN 15085-3:2007

43、EN 15085-3:2007 (E) 8 EN ISO 9692-1, Welding and allied processes Recommendation for joint preparation Part 1: Manual metal-arc welding, gas-shielded metal-arc welding, gas welding, TIG welding and beam welding of steels (ISO 9692-1:2003) EN ISO 9692-2, Welding and allied processes Joint preparation

44、 Part 2: Submerged arc welding of steels (ISO 9692-2:1998) EN ISO 9692-3, Welding and allied processes Recommendation for joint preparation Part 3: Metal inert gas welding and tungsten inert gas welding of aluminium and its alloys (ISO 9692-3:2000) EN ISO 10042, Welding Arc-welded joints in aluminiu

45、m and its alloys Quality levels for imperfections (ISO 10042:2005) EN ISO 13919-1, Welding Electrons and laser beam welded joints Guidance on quality levels for imperfections Part 1: Steel (ISO 13919-1:1996) EN ISO 13919-2, Welding Electron and laser beam welded joints Guidance on quality levels for

46、 imperfections Part 2: Aluminium and its weldable alloys (ISO 13919-2:2001) EN ISO 14555, Welding Arc stud welding of metallic materials (ISO 14555:2006) EN ISO 15614-1, Specification and qualification of welding procedures for metallic materials Welding procedure test Part 1: Arc and gas welding of

47、 steels and arc welding of nickel and nickel alloys (ISO 15614-1:2004) EN ISO 15614-12, Specification and qualification of welding procedures for metallic materials Welding procedure test Part 12: Spot, seam and projection welding (ISO 15614-12:2004) EN ISO 17653, Destructive tests on welds in metal

48、lic materials Torsion test of resistance spot welds (ISO 17653:2003) ISO 10447, Resistance welding Peel and chisel testing of resistance spot, projection and seam welds CEN ISO/TR 15608, Welding Guidelines for a metallic materials grouping system (ISO/TR 15608:2005) 3 Terms and definitions For the p

49、urposes of this document, the terms and definitions given in EN 15085-1:2007 apply. 4 Design requirements 4.1 General As regards welds forming an integral part of items of rolling stock, except for specific provisions laid down within the framework of the project or in the product specification, design and requirements shall be defined as follows. 4.2 Joint static dimensioning Calculated stres