BS EN 15085-2-2007 Railway applications - Welding of railway vehicles and components - Quality requirements and certification of welding manufacturer《轨道交通 铁路车辆和组件的焊接 焊接厂商的质量要求和合格证》.pdf

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1、BRITISH STANDARDBS EN 15085-2:2007Railway applications Welding of railway vehicles and components Part 2: Quality requirements and certification of welding manufacturerThe European Standard EN 15085-2:2007 has the status of a British StandardICS 25.160.10; 45.060.01g49g50g3g38g50g51g60g44g49g42g3g58

2、g44g55g43g50g56g55g3g37g54g44g3g51g40g53g48g44g54g54g44g50g49g3g40g59g38g40g51g55g3g36g54g3g51g40g53g48g44g55g55g40g39g3g37g60g3g38g50g51g60g53g44g42g43g55g3g47g36g58BS EN 15085-2:2007This British Standard was published under the authority of the Standards Policy and Strategy Committee on 30 Novembe

3、r 2007 BSI 2007ISBN 978 0 580 54799 7National forewordThis British Standard is the UK implementation of EN 15085-2:2007. The UK participation in its preparation was entrusted by Technical Committee RAE/1, Railway applications, to Panel RAE/1/-/2, Structural requirements and welding.A list of organiz

4、ations represented on this committee can be obtained on request to its secretary.“Normative” A (mandatory) requirement defined as an expression in the content of a document conveying criteria to be fulfilled if compliance with the document is to be claimed and from which no deviation is permitted CE

5、N/CENELEC Internal Regulations, Part 3: Rules for the Structure and Drafting of European Standards (PNE-Rules). “Informative” Information (not mandatory) intended to assist the understanding or use of the document. Informative annexes shall not contain requirements, except as optional requirements.

6、(For example, a test method that is optional may contain requirements but there is no need to comply with these requirements to claim compliance with the document.)This publication does not purport to include all the necessary provisions of a contract. Users are responsible for its correct applicati

7、on.Compliance with a British Standard cannot confer immunity from legal obligations.Amendments issued since publicationAmd. No. Date CommentsEUROPEAN STANDARDNORME EUROPENNEEUROPISCHE NORMEN 15085-2October 2007ICS 25.160.10; 45.060.01English VersionRailway applications - Welding of railway vehicles

8、andcomponents - Part 2: Quality requirements and certification ofwelding manufacturerApplications ferroviaires - Soudage des vhicules et descomposants ferroviaires - Partie 2: Exigences de qualit etcertification du constructeurBahnanwendungen - Schweien von Schienenfahrzeugenund -fahrzeugteilen - Te

9、il 2: Qualittsanforderungen undZertifizierung von SchweibetriebenThis European Standard was approved by CEN on 18 August 2007.CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this EuropeanStandard the status of a national standard wi

10、thout any alteration. Up-to-date lists and bibliographical references concerning such nationalstandards may be obtained on application to the CEN Management Centre or to any CEN member.This European Standard exists in three official versions (English, French, German). A version in any other language

11、 made by translationunder the responsibility of a CEN member into its own language and notified to the CEN Management Centre has the same status as theofficial versions.CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland,Fran

12、ce, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal,Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom.EUROPEAN COMMITTEE FOR STANDARDIZATIONCOMIT EUROPEN DE NORMALISATIONEUROPISCHES KOMITEE FR NOR

13、MUNGManagement Centre: rue de Stassart, 36 B-1050 Brussels 2007 CEN All rights of exploitation in any form and by any means reservedworldwide for CEN national Members.Ref. No. EN 15085-2:2007: EEN 15085-2:2007 (E) 2 Contents Page Foreword3 Introduction .4 1 Scope 5 2 Normative references 5 3 Terms a

14、nd definitions .6 4 Certification of welding manufacturers.6 5 Quality requirements for the welding manufacturer8 5.1 Staff requirements .8 5.2 Technical requirements 10 5.3 Welding coordination organization11 5.4 Welding procedure specification .11 5.5 Assignment of the requirements to certificatio

15、n level.11 6 Certification procedure .11 6.1 Audit for the certification 11 6.2 Certificate .12 7 Validity 12 Annex A (informative) Possible allocation of parts and subassemblies of rail vehicles to the certification levels14 Annex B (normative) Tasks and areas of competence of the welding coordinat

16、or.16 Annex C (normative) Requirements for the welding manufacturer .19 Annex D (informative) Welding of railway vehicles and components according to EN 15085-2 21 Bibliography 22 EN 15085-2:2007 (E) 3 Foreword This document (EN 15085-2:2007) has been prepared by Technical Committee CEN/TC 256 “Rail

17、way applications”, the secretariat of which is held by DIN. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by April 2008, and conflicting national standards shall be withdrawn at the latest by April

18、 2008. This series of European Standards EN 15085 “Railway applications Welding of railway vehicles and components“ consists of the following parts: Part 1: General Part 2: Quality requirements and certification of welding manufacturer Part 3: Design requirements Part 4: Production requirements Part

19、 5: Inspection, testing and documentation Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and/or CENELEC shall not be held responsible for identifying any or all such patent rights. According to the CEN/CENELEC Internal Regula

20、tions, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Nether

21、lands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and the United Kingdom. EN 15085-2:2007 (E) 4 Introduction Welding is a special process in the manufacture of railway vehicles and their parts. The required provisions for this process are laid down in the stand

22、ards series EN ISO 3834. The basis of these provisions are the basic technical welding standards in respect of the special requirements for the construction of railway vehicles. This standard is aimed at defining the terms of enforcement applicable to European Standards, it should not be construed a

23、s a substitute to these standards. This standard can also be used by internal and external parties, including certification bodies, to assess the organisations ability to meet customer, regulatory and the organisations own requirements. EN 15085-2:2007 (E) 5 1 Scope This series of standards applies

24、to welding of metallic materials in the manufacture and maintenance of railway vehicles and their parts. This part of the series defines the certification levels as well as the requirements for welding manufacturers and describes the procedure for the recognition of welding manufacturers. 2 Normativ

25、e references The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. EN 287-1, Qualification test of weld

26、ers Fusion welding Part 1: Steels EN 473, Non destructive testing Qualification and certification of NDT personnel General principles EN 1418, Welding personnel Approval testing of welding operators for fusion welding and resistance weld setters for fully mechanized and automatic welding of metallic

27、 materials EN 15085-1:2007, Railway applications - Welding of railway vehicles and components - Part 1: General EN 15085-3:2007, Railway applications Welding of railway vehicles and components Part 3: Design requirements EN 15085-4:2007, Railway applications Welding of railway vehicles and component

28、s Part 4: Production requirements EN ISO 3834 (all parts), Quality requirements for fusion welding of metallic materials EN ISO 9606-2, Qualification test of welders - Fusion welding - Part 2: Aluminium and aluminium alloys (ISO 9606-2:2004) EN ISO 14555, Welding - Arc stud welding of metallic mater

29、ials (ISO 14555:2006) EN ISO 14731:2006, Welding coordination - Tasks and responsibilities (ISO 14731:2006) EN ISO 15607, Specification and qualification of welding procedures for metallic materials - General rules (ISO 15607:2003) EN ISO 15609 (all parts), Specification and qualification of welding

30、 procedures for metallic materials Welding procedure specification EN ISO 15610 Specification and qualification of welding procedures for metallic materials - Qualification based on tested welding consumables (ISO 15610:2003) EN ISO 15611, Specification and qualification of welding procedures for me

31、tallic materials - Qualification based on previous welding experience (ISO 15611:2003) EN ISO 15612, Specification and qualification of welding procedures for metallic materials - Qualification by adoption of a standard welding procedure (ISO 15612:2004) EN ISO 15613, Specification and qualification

32、 of welding procedures for metallic materials - Qualification based on pre-production welding test (ISO 15613:2004) EN 15085-2:2007 (E) 6 EN ISO 15614 (all parts)1)Specification and qualification of welding procedures for metallic materials Welding procedure test EN ISO 15620, Welding - Friction wel

33、ding of metallic materials (ISO 15620:2000) EN ISO/IEC 17025, General requirements for the competence of testing and calibration laboratories (ISO/IEC 17025:2005) 3 Terms and definitions For the purposes of this document, the terms and definitions given in EN 15085-1:2007 apply. 4 Certification of w

34、elding manufacturers The quality requirements for welding manufacturers, which carry out welding work on rail vehicles, components and sub-assemblies, are specified by the standard series EN ISO 3834. Dependant on the certification level, the requirements of EN ISO 3834-2, EN ISO 3834-3 or EN ISO 38

35、34-4 shall be fulfilled in principle (see Annex A). Welding manufacturers, which carry out welding work on railway vehicles, components and sub-assemblies, shall be certified according to this standard, if specified. Compliance with the requirements shall be checked and certified by a recognised man

36、ufacturer certification body (see Clause 6). Four certification levels (CL) are laid down for the certification of welding manufacturers (Level 1 to Level 4). Level 1 to Level 3 depends on the weld performance classes CP A to CP D of the welded joints specified in EN 15085-3:2007, Table 2. Table 1 c

37、ontains a description of the certification level and the allocation in the weld performance classes. The required certification level depends on the following two items: 1) Table 1; 2) safety relevance of the components or sub-assemblies where the welded part is integral (see list beneath Table 1).

38、1) For railway applications, only EN ISO 15614-1, EN ISO 15614-2, prEN ISO 15614-3, EN ISO 15614-4, EN ISO 15614-7, EN ISO 15614-11, EN ISO 15614-12 and EN ISO 15614-13 are relevant. EN 15085-2:2007 (E) 7 Table 1 Certification level Description Certification leve (CL) This level applies to welding m

39、anufacturers which manufacture welded railway vehicles or their welded parts with welded joints classified in weld performance classes CP A to CP D. Certification level CL 2 to CL 4 is included. CL 1 This level applies to welding manufacturers which manufacture welded parts of railway vehicles with

40、welded joints classified in weld performance classes CP C2 to CP D. Welded joints classified in weld performance class CP C1 are included if these welds are checked according to weld inspection class CT 1 according to EN 15085-5:2007, Table 1. Certification level CL 4 is only included according to w

41、elded joints of certification level CL 2 or CL 3. CL 2 This level applies to welding manufacturers which manufacture welded parts of railway vehicles with welded joints classified in weld performance class CP D. CL 3 This level applies to manufacturers which do not weld but design railway vehicles a

42、nd parts of rail vehicles or buy and assemble or sell them. Certification not required for welding works of certification level CL 3. CL 4 Because of their safety relevance the following components and sub-assemblies shall be welded by welding manufacturers with a certification level CL 1. bogie fra

43、mes and bolsters; body shell components (e.g. under frames, structures); buffers and draw gear; wheel set components (e.g. wheel set mountings, axle boxes, spring supports); brake equipment (e.g. magnetic track brake, brake rods, brake triangles, brake cylinders, brake cross beams); supporting frame

44、s for heavy components (e.g. traction units, pantographs); welded components for drag transmission from bogie to vehicle; vibration dampers and their link between bogie and vehicle or between vehicles; finishing welding of castings within components indicated above; external fuel tanks. Annex A cont

45、ains information about possible classifications of the certification levels for further components and sub-assemblies of railway vehicles. EN 15085-2:2007 (E) 8 According to EN 15085-3:2007, certification level CL 1 to CL 3 necessary for the product shall be clearly indicated in the engineering docu

46、mentation (e.g. on the drawings). If required by the customer, the certification level shall be agreed with him respecting the national safety authority. 5 Quality requirements for the welding manufacturer 5.1 Staff requirements 5.1.1 Welders and welding operators The welding manufacturer shall have

47、 welders and welding operators with qualification in accordance with EN 287-1, or EN ISO 9606-2 or with EN 1418. Qualification shall cover each the welding processes, material groups, joint types and welding positions needed for production. Such qualification should be carried out by either: accredi

48、ted examining body, responsible welding coordinator of the manufacturer, recognised by the manufacturer certification body as specified in 5.1.2. If fillet welds are done in production a fillet weld test piece is necessary. 5.1.2 Welding coordination The welding manufacturer shall have suitably expe

49、rienced welding coordinators with the relevant technical knowledge according to EN ISO 14731. The manufacturer shall clearly prove to the manufacturer certification body that the technical knowledge of the welding coordinator(s) is at the required level. Tasks and areas of competence of welding coordinators are given in Annex B. For the purpose of this standard, three levels of welding coordinators are distinguished: Welding coordinators with comprehensive technical knowledge (Level A) Personnel with experience