ASD-STAN PREN 4165-002-2014 Aerospace series Connectors electrical rectangular modular Operating temperature 175 continuous Part 002 Specification of performance and contact arrang.pdf

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1、ASD-STAN STANDARD NORME ASD-STAN ASD-STAN NORM prEN 4165-002 Edition P 2 April 2014 PUBLISHED BY THE AEROSPACE AND DEFENCE INDUSTRIES ASSOCIATION OF EUROPE - STANDARDIZATION Rue Montoyer 10 - 1000 Brussels - Tel. + 32 2 775 8126 - Fax. + 32 2 775 8131 - www.asd-stan.orgICS: Supersedes edition P 1 of

2、 December 2001 and will supersede EN 4165-002:2007 Descriptors: ENGLISH VERSION Aerospace series Connectors, electrical, rectangular, modular Operating temperature 175 C continuous Part 002: Specification of performance and contact arrangements Srie arospatiale Connecteurs lectriques rectangulaires

3、modulaires Temprature dutilisation 175 C continu Partie 002 : Spcification de performances et arrangement de contacts Luft- und Raumfahrt Elektrischer Rechtecksteckverbinder in modularer Bauweise Betriebstemperatur 175 C konstant Teil 002: Leistungsdaten und Kontaktanordnungen This “Aerospace Series

4、“ Prestandard has been drawn up under the responsibility of ASD-STAN (The AeroSpace and Defence Industries Association of Europe - Standardization). It is published for the needs of the European Aerospace Industry. It has been technically approved by the experts of the concerned Domain following mem

5、ber comments. Subsequent to the publication of this Prestandard, the technical content shall not be changed to an extent that interchangeability is affected, physically or functionally, without re-identification of the standard. After examination and review by users and formal agreement of ASD-STAN,

6、 it will be submitted as a draft European Standard (prEN) to CEN (European Committee for Standardization) for formal vote and transformation to full European Standard (EN). The CEN national members have then to implement the EN at national level by giving the EN the status of a national standard and

7、 by withdrawing any national standards conflicting with the EN. Edition approved for publication 1stApril 2014 Comments should be sent within six months after the date of publication to ASD-STAN Electrical Domain Copyright 2014 by ASD-STAN prEN 4165-002:2014 (E) 2 Contents Page 1 Scope 3 2 Normative

8、 references 3 3 Terms and definitions . 4 4 Synoptic 4 5 Description and codification of shell classes. 5 6 Operating conditions . 6 6.1 Combinations of plugs and receptacles . 6 6.2 Combinations of protective covers and connectors . 6 6.3 Combinations of accessories and connectors . 7 6.4 Combinati

9、ons of chimneys and accessories 7 6.5 Permissible cables and maximum permissible current 7 7 Operating characteristics . 9 7.1 Electrical conditions 9 7.2 Climatic conditions 9 7.3 Mechanical conditions 9 8 Models types 10 9 Modules contact arrangements Series 2 and series 3 11 10 Contacts 15 11 Sea

10、ling plugs . 15 12 Rear accessories . 15 13 Tooling contacts 15 14 Tooling accessories for modules 15 15 Assembly and wiring instructions . 15 Annex A (informative) Synoptic . 16 A.1 Synoptic connectors series II and III, classes F and W, 2 and 4 modules . 16 A.2 Synoptic connectors series II, class

11、es J, M and C, 2 and 4 modules 17 Annex B (informative) Synoptic, single module series II, classes M . 18 Bibliography 19 Foreword This standard was reviewed by the Domain Technical Coordinator of ASD-STANs Electrical Domain. After inquiries and votes carried out in accordance with the rules of ASD-

12、STAN defined in ASD-STANs General Process Manual, this standard has received approval for Publication. prEN 4165-002:2014 (E) 3 1 Scope This standard defines a number of conditions common to rectangular electrical modular connectors for receptacles, plugs and rack and panel, with interchangeable mod

13、ules and continuous operating temperature 175 C. 2 Normative references The following documents, in whole or in part, are normatively referenced in this document and are indispensable for its application. For dated references, only the edition cited applies. For undated references, the latest editio

14、n of the referenced document (including any amendments) applies. EN 2591-209, Aerospace series Elements of electrical and optical connection Test methods Part 209: Current temperature derating EN 3155-002, Aerospace series Electrical contacts used in elements of connection Part 002: List and utiliza

15、tion of contacts EN 3155-082, Aerospace series Electrical contacts used in elements of connection Part 082: Contacts, electrical, female, type A, crimp, class S Product standard EN 3197, Aerospace series Design and installation of aircraft electrical and optical interconnection systems EN 4165-001,

16、Aerospace series Connectors, electrical, rectangular, modular Operating temperature 175 C continuous Part 001: Technical specification EN 4165-003, Aerospace series Connectors, electrical, rectangular, modular Operating temperature 175 C continuous Part 003: Modules series 2 and series 3 Product sta

17、ndard EN 4165-004, Aerospace series Connectors, electrical, rectangular, modular Operating temperature 175 C continuous Part 004: Stackable mounting receptacle 2 and 4 modules, series 2 Product standard EN 4165-005, Aerospace series Connectors, electrical, rectangular, modular Operating temperature

18、175 C continuous Part 005: Stackable mounting receptacle 2 and 4 modules, series 3 Product standard EN 4165-006, Aerospace series Connectors, electrical, rectangular, modular Operating temperature 175 C continuous Part 006: Plug for 2 and 4 modules, series 2 Product standard EN 4165-007, Aerospace s

19、eries Connectors, electrical, rectangular, modular Operating temperature 175 C continuous Part 007: Plug for 2 and 4 modules, series 3 Product standard EN 4165-008, Aerospace series Connectors, electrical, rectangular, modular Operating temperature 175 C continuous Part 008: Rack and panel plug for

20、2 and 4 modules, series 2 Product standard EN 4165-009, Aerospace series Connectors, electrical, rectangular, modular Operating temperature 175 C continuous Part 009: Rack and panel plug for 2 and 4 modules, series 3 Product standard EN 4165-010, Aerospace series Connectors, electrical, rectangular,

21、 modular Operating temperature 175 C continuous Part 010: Rack and panel rear mounted plug 2 and 4 modules, series 2 Product standard EN 4165-011, Aerospace series Connectors, electrical, rectangular, modular Operating temperature 175 C continuous Part 011: Flange mounting receptacle 2 and 4 modules

22、, series 2 Product standard prEN 4165-002:2014 (E) 4 EN 4165-012, Aerospace series Connectors, electrical, rectangular, modular Operating temperature 175 C continuous Part 012: Flange mounting receptacle 2 and 4 modules, series 3 Product standard EN 4165-013, Aerospace series Connectors, electrical,

23、 rectangular, modular Operating temperature 175 C continuous Part 013: Cable clamp 2 and 4 modules for connectors, series 2 and series 3 Product standard EN 4165-014, Aerospace series Connectors, electrical, rectangular, modular Operating temperature 175 C continuous Part 014: Shielded accessory bod

24、y, 2 and 4 modules for connectors, series 2 and series 3 Product standard EN 4165-015, Aerospace series Connectors, electrical, rectangular, modular Operating temperature 175 C continuous Part 015: Round chimney for accessory (1 per module cavity) Product standard EN 4165-016, Aerospace series Conne

25、ctors, electrical, rectangular, modular Operating temperature 175 C continuous Part 016: Double oval chimney for accessory (1 per 2 modules) Product standard EN 4165-017, Aerospace series Connectors, electrical, rectangular, modular Operating temperature 175 C continuous Part 017: Blank chimney for

26、accessory (1 per module cavity) Product standard EN 4165-018, Aerospace series Connectors, electrical, rectangular, modular Operating temperature 175 C continuous Part 018: Protective cover for receptacle 2 and 4 modules, series 2 and series 3 Product standard EN 4165-024, Aerospace series Connector

27、s, electrical, rectangular, modular Operating temperature 175 C continuous Part 024: Single module plug Product standard EN 4165-025, Aerospace series Connectors, electrical, rectangular, modular Operating temperature 175 C continuous Part 025: Module receptacle Product norm EN 4165-026, Aerospace s

28、eries Connectors, electrical, rectangular, modular Operating temperature 175 C continuous Part 026: Accessories for single modules Product norm EN 4165-027, Aerospace series Connectors, electrical, rectangular, modular Operating temperature 175 C continuous Part 027: Rack and panel rear mounted plug

29、 for 2 and 4 modules, series 3 Product standard 1) EN 4529-002, Aerospace series Elements of electrical and optical connection Sealing plugs Part 002: Index of products standards 3 Terms and definitions For the purposes of this document, the terms and definitions given in EN 4165-001 apply. 4 Synopt

30、ic For intermountabilities between plugs and receptacles, modules series 2 and series 3, male and female, see Annex A (informative) and Annex B (informative). 1) Published as ASD-STAN Prestandard at the date of publication of this standard http:/www.asd-stan.org/ prEN 4165-002:2014 (E) 5 5 Descripti

31、on and codification of shell classes See Table 1. Table 1 Material and class Classes Description Connectors C Plug and receptacle with housing (shell), composite material unplated, 500 h resistance to salt mist, maximum operating temperature: 175 C continuous. W Plug and receptacle with housing (she

32、ll) olive drab cadmium plated, aluminium alloy, 500 h resistance to salt mist, maximum operating temperature: 175 C continuous. F Plug and receptacle with housing (shell) black nickel plated aluminium alloy, 96 h resistance to salt mist, maximum operating temperature: 175 C continuous. J Plug and re

33、ceptacle with housing (shell) olive drab cadmium plated, composite material, 500 h resistance to salt mist, maximum operating temperature: 175 C continuous. M Plug and receptacle with housing (shell) nickel plated composite material, 500 h resistance to salt mist, maximum operating temperature: 175

34、C continuous. Protective cover W Protective cover for plug and receptacle olive drab cadmium plated, aluminium alloy, 500 h resistance to salt spray, maximum operating temperature: 175 C continuous. F Protective cover for plug and receptacle black nickel plated aluminium alloy, 96 h resistance to sa

35、lt spray, maximum operating temperature: 175 C continuous. M Protective cover for single module receptacle, nickel plated composite shell, 500 h resistance to salt spray, maximum operating temperature: 175 C continuous. Accessories C Cable clamp composite material unplated, 500 h resistance to salt

36、mist, maximum operating temperature: 175 C continuous W Cable clamp in olive drab cadmium plated, aluminium alloy, 500 h resistance to salt spray, maximum operating temperature: 175 C continuous. F Cable clamp in black nickel plated, aluminium alloy, 96 h resistance to salt spray, maximum operating

37、temperature: 175 C continuous. W Accessory with housing (shell) olive drab cadmium plated, aluminium alloy, 500 h resistance to salt mist, maximum operating temperature 175 C continuous. F Accessory with housing (shell) black nickel plated, aluminium alloy, 96 h resistance to salt mist, maximum oper

38、ating temperature 175 C continuous J Accessory in olive drab cadmium plated, composite shell, 500 h resistance to salt spy, maximum operating temperature: 175 C continuous. M Accessory nickel plated composite shell, 500 h resistance to salt spray, maximum operating temperature: 175 C continuous. Chi

39、mney for rear accessories W Blank, round, or double oval chimney, olive drab cadmium plated aluminium alloy, 500 h resistance to salt spray, maximum operating temperature: 175 C continuous. F Blank, round, or double oval chimney, black nickel plated, aluminium alloy, 96 h resistance to salt spray, m

40、aximum operating temperature: 175 C continuous. B Blank, round, or double oval chimney, nickel plated, aluminium alloy, 48 h resistance to salt spray, maximum operating temperature: 175 C continuous. prEN 4165-002:2014 (E) 6 6 Operating conditions 6.1 Combinations of plugs and receptacles See Annex

41、A (informative) and Annex B (informative). Table 2 shows the recommended combinations (marked by X) which achieve the characteristics specified for each housing. The characteristics of the pair of connectors are those of the components with the lowest performance. Other combinations may be used subj

42、ect to the approval of the design authority. Table 2 Plugs / Receptacles combinations Plug class Receptacle class W F J M C W X X X F X X X J X X X M X X X C X X X X X 6.2 Combinations of protective covers and connectors See Table 3. Table 3 Protective covers / Connectors combinations Protective cov

43、er class Receptacle class W F J M C W X X X F X X X M X X X prEN 4165-002:2014 (E) 7 6.3 Combinations of accessories and connectors See Annex A (informative) and Annex B (informative). See Table 4. Table 4 Accessories / Connectors combinations Accessories class Plug and receptacle class W F J M C W

44、X X F X X J X X M X X C X X X X X 6.4 Combinations of chimneys and accessories See Table 5. Table 5 Chimneys / Accessories combinations Chimneys and blank chimney class Accessory class W F J M C W X X F X X C X X Not applicable for EN 4165-024, EN 4165-025 and EN 4165-026. 6.5 Permissible cables and

45、 maximum permissible current The sealing performance of these connectors is achieved with the cables of dimensions given in Table 6 and using the accessories and wiring tools specified. The heating caused by the passage of the current shall not cause the exceeding of the maximum temperature. Test EN

46、 2591-209 shall be taken into account. prEN 4165-002:2014 (E) 8 Table 6 Cables and maximum current Size Size of conductors standard cables Outer diameter of cables mm Current A per contact Contact Barrel ASD code AWG a min. max. 22 22 004 22 0,71 1,37 5 002 24 3 001 26 2 20 20 006 20 0,85 2,11 7,5 0

47、04 22 5 002 24 3 20 18 010 18 0,85 2,11 7,5 006 20 7,5 004 22 5 002 24 3 16 16 012 16 1,31 2,62 13 010 18 10 006 20 7,5 16 14 020 16 1,63 2,62 13 012 18 10 010 20 7,5 12 12 030 12 1,90 3,70 23 020 14 13 12 10 Under standardization 8 8 b NOTE The use of cables exceeding the maximum diameter indicated

48、 is prohibited. Cables smaller than the minimum diameter may be used, subject to a concession, provided that the requirements of EN 3197 are observed. a Closest American Wire Gauge b The cable for size 8 contacts are specified in the contact product standard (see EN 3155-002). prEN 4165-002:2014 (E) 9 7 Operating characteristics 7.1 Electrical conditions Heating: See EN 2591-209 Rated current: according to standard for contacts Insulation resistance at ambient temperature: 5 000 M Withstanding voltage at sea level: 1 300 V r.m.s. Withstanding vo