ASD-STAN PREN 4165-001-2014 Aerospace series Connectors electrical rectangular modular Operating temperature 175 continuous Part 001 Technical specification (Edition P 2).pdf

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1、ASD-STAN STANDARD NORME ASD-STAN ASD-STAN NORM prEN 4165-001 Edition P 2 March 2014 PUBLISHED BY THE AEROSPACE AND DEFENCE INDUSTRIES ASSOCIATION OF EUROPE - STANDARDIZATIONRue Montoyer 10 - 1000 Brussels - Tel. 32 2 775 8126 - Fax. 32 2 775 8131 - www.asd-stan.orgICS: 49.060 Supersedes edition P 1

2、of December 2001 and will supersede EN 4165-001:2007Descriptors: ENGLISH VERSION Aerospace series Connectors, electrical, rectangular, modular Operating temperature 175 C continuous Part 001: Technical specification Srie arospatiale Connecteurs lectriques rectangulaires Modulaires Temprature dutilis

3、ation 175 C continu Partie 001 : Spcification technique Luft- und Raumfahrt Elektrischer Rechtecksteckverbinder in modularer Bauweise Betriebstemperatur 175 C konstant Teil 001: Technische Lieferbedingungen This “Aerospace Series“ Prestandard has been drawn up under the responsibility of ASD-STAN (T

4、he AeroSpace and Defence Industries Association of Europe - Standardization). It is published for the needs of the European Aerospace Industry. It has been technically approved by the experts of the concerned Domain following member comments. Subsequent to the publication of this Prestandard, the te

5、chnical content shall not be changed to an extent that interchangeability is affected, physically or functionally, without re-identification of the standard. After examination and review by users and formal agreement of ASD-STAN, it will be submitted as a draft European Standard (prEN) to CEN (Europ

6、ean Committee for Standardization) for formal vote and transformation to full European Standard (EN). The CEN national members have then to implement the EN at national level by giving the EN the status of a national standard and by withdrawing any national standards conflicting with the EN. Edition

7、 approved for publication 1stMarch 2014 Comments should be sent within six months after the date of publication to ASD-STAN Electrical Domain Copyright 2014 by ASD-STAN prEN 4165-001:2014 (E) 2 Contents Page Foreword 5 1 Scope 6 2 Normative references 6 3 Terms and definitions . 7 4 Description . 7

8、5 Design . 11 6 Definition drawings and masses 13 7 Details on contact and module interface 37 8 Contact arrangements . 38 9 Tests 48 10 Tooling testing . 57 11 Quality assurance 60 12 Qualification . 60 13 Maintenance of qualification 68 14 Quality control . 69 15 Designation and marking 69 16 Deli

9、very conditions 70 17 Packaging . 70 18 Storage 70 Figures Figure 1 Standard plug mated with receptacle . 13 Figure 2 Rack and panel plugs mated with receptacle 14 Figure 3 Module and contact position inside plug and receptacle, series 2 . 15 Figure 4 Module and contact position inside plug and rece

10、ptacle, series 3 . 17 Figure 5 Coupling screw position inside plugs series 2 and 3 . 18 Figure 6 Guiding pin position inside rack and panel plugs series 2 and 3 19 Figure 7 Head of coupling screw 19 Figure 8 Single module receptacle dimensions 20 Figure 9 Single module plug dimensions 22 Figure 10 2

11、 cavities receptacle dimensions, series 2 23 Figure 11 4 cavities receptacle dimensions, series 2 24 Figure 12 2 cavities receptacle dimensions, series 3 25 Figure 13 4 cavities receptacle dimensions, series 3 26 Figure 14 Receptacle coding pin cavity dimensions, series 2 and 3 . 27 Figure 15 Recept

12、acle module cavity dimensions, series 2 and 3 . 28 prEN 4165-001:2014 (E) 3 Figure 16 2 cavities plug dimensions, series 2 29 Figure 17 4 cavities plug dimensions, series 2 30 Figure 18 2 cavities plug dimensions, series 3 31 Figure 19 4 cavities plug dimensions, series 3 32 Figure 20 Plug coding ke

13、y cavity dimensions Series 2 and 3 . 33 Figure 21 Plug module cavity dimensions, series 2 and 3 34 Figure 22 Receptacle and plug module cavity dimensions, series 2 and 3 (concluded) . 36 Figure 23 Male module and contact interfacial sealing dimensions 37 Figure 24 Female module and contact interface

14、 dimensions . 37 Figure 25 Interfacial view of 20-22 male module 38 Figure 26 Interfacial view of 20A22 male module 38 Figure 27 Interfacial view of 12-20 male module 39 Figure 28 Interfacial view of 08-16 male module 39 Figure 29 Interfacial view of 04-12 male module 40 Figure 30 Interfacial view o

15、f 01-08 male module 40 Figure 31 Interfacial view of 01Q18 and 01L18 male module . 41 Figure 32 Interfacial view of 01Q28 and 01L28 male module 42 Figure 33 Interfacial view of 99-01 and 99A01 male module . 43 Figure 34 Interfacial view of 99-02 male module 43 Figure 35 Interfacial view of 99-10 mal

16、e module 44 Figure 36 Interfacial view of 20Y22 female module 44 Figure 37 Interfacial view of 2AY22 female module 45 Figure 38 Interfacial view of 2BY22 female module . 45 Figure 39 Interfacial view of 20Z22 male module . 46 Figure 40 Interfacial view of 2AZ22 male module . 46 Figure 41 Interfacial

17、 view of 2BZ22 male module 47 Figure 43 Gauges dimensions for 4 cavities housing series 2 and 3 58 Figure 44 Gauges dimensions for 2 cavities housing series 2 and 3 59 Figure 45 Gauges dimensions to test the stability of male contacts in module . 60 Tables Table 1 Mated dimensions 14 Table 2 Contact

18、 position . 16 Table 3 Contact position . 18 Table 4 Coding pin position 18 Table 5 Plug module cavity dimensions, series 2 and 3 34 Table 6 Male module and contact interfacial sealing dimensions 37 Table 7 Female module and contact interface dimensions . 37 Table 8 Arrangement position of 20-22 mod

19、ules . 38 Table 9 Contact information of 20-22 modules . 38 prEN 4165-001:2014 (E) 4 Table 10 Arrangement position of 20A22 modules 38 Table 11 Contact information of 20A22 modules . 38 Table 12 Arrangement position of 12-20 modules 39 Table 13 Contact information of 12-20 modules . 39 Table 14 Arra

20、ngement position of 08-16 modules 39 Table 15 Contact information of 08-16 modules . 39 Table 16 Arrangement position of 04-12 modules 40 Table 17 Contact information of 04-12 modules . 40 Table 18 Contact information of 01-08 modules . 40 Table 19 Contact information of 01Q18 and 01L18 modules . 41

21、 Table 20 Contact information of 01Q28 and 01L28 modules . 42 Table 23 Arrangement position of 99-02 modules 43 Table 24 Contact information of 99-02 modules . 43 Table 27 Arrangement position of 20Y22 module. 44 Table 28 Contact information of 20Y22 module 44 Table 29 Arrangement position of 2AY22

22、module 45 Table 30 Contact information of 2AY22 module . 45 Table 31 Arrangement position of 2BY22 module 45 Table 32 Contact information of 2BY22 module . 45 Table 33 Arrangement position of 20Z22 module . 46 Table 34 Contact information of 20Z22 module 46 Table 35 Arrangement position of 2AZ22 mod

23、ule 46 Table 36 Contact information of 2AZ22 module . 46 Table 37 Arrangement position of 2BZ22 module 47 Table 38 Contact information of 2BZ22 module . 47 Table 39 Tests according to EN 2591-100 (1 of 9). 48 Table 40 Resistance to fluids 57 Table 41 Gauges dimensions for 4 cavities housing series 2

24、 and 3 58 Table 42 Gauges dimensions for 2 cavities housing series 2 and 3 59 Table 43 Gauges dimensions to test the stability of male contacts in module . 60 Table 44 Sampling for qualification of metallic housings and modules 61 Table 45 Sampling for qualification of composite housings and modules

25、 . 61 Table 46 Sampling for qualification of push-pull latching mechanism housing and modules . 62 Table 47 Sampling for qualification of a module new arrangement . 62 Table 48 Qualification tests (1 of 5) 63 Table 49 Sampling distribution (1 of 2) 68 prEN 4165-001:2014 (E) 5 Foreword This standard

26、was reviewed by the Domain Technical Coordinator of ASD-STANs Electrical Domain. After inquiries and votes carried out in accordance with the rules of ASD-STAN defined in ASD-STANs General Process Manual, this standard has received approval for Publication. prEN 4165-001:2014 (E) 6 1 Scope This stan

27、dard specifies the general characteristics, the conditions for qualification, acceptance and quality assurance, as well as the test programs and groups for rectangular connectors with one or multiple removable modules, intended for use in a temperature range from 55 C to 175 C continuous. This famil

28、y of connectors is particularly suitable for aeronautic use in zones of severe environmental conditions on board aircraft, applying EN 2282. The maximum in-service temperature can be limited by maximum temperature of contacts. 2 Normative references The following documents, in whole or in part, are

29、normatively referenced in this document and are indispensable for its application. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. EN 2282, Aerospace series Characteristics of aircraft ele

30、ctrical supplies EN 2591-100*, Aerospace series Elements of electrical and optical connection Test methods Part 001: General EN 3155-002, Aerospace series Electrical contacts used in elements of connection Part 002: List and utilization of contacts EN 3155-008, Aerospace series Electrical contacts u

31、sed in elements of connection Part 008: Contacts, electrical, male, type A, crimp, class S Product standard EN 3155-070, Aerospace series Electrical contacts used in elements of connection Part 070: Contacts, electrical, male, type A, crimp, class S Product standard EN 3155-071, Aerospace series Ele

32、ctrical contacts used in elements of connection Part 071: Contacts, electrical, female, type A, crimp, class S Product standard EN 3155-082, Aerospace series Electrical contacts used in elements of connection Part 082: Contacts, electrical, female, type A, crimp, class S Product standard 1) EN 3197,

33、 Aerospace series Design and installation of aircraft electrical and optical interconnection systems EN 3909, Aerospace series Test fluids and test methods for electric components and sub-assemblies EN 4165-002, Aerospace series Connectors, electrical, rectangular, modular Operating temperature 175

34、C continuous Part 002: Specification of performance and contact arrangements EN 4165-003, Aerospace series Connectors, electrical, rectangular, modular Operating temperature 175 C continuous Part 003: Modules series 2 and series 3 Product standard EN 4165-020, Aerospace series Connectors, electrical

35、, rectangular, modular Operating temperature 175 C continuous Part 020: Coupling system keyway for receptacle Product standard * And all parts quoted in this standard. 1) Published as ASD-STAN Prestandard at the date of publication of this standard. http:/www.asd-stan.org/ prEN 4165-001:2014 (E) 7 E

36、N 4165-021, Aerospace series Connectors, electrical, rectangular, modular Operating temperature 175 C continuous Part 021: Coupling system keyway for plug Product standard EN 4165-024, Aerospace series Connectors, electrical, rectangular, modular Operating temperature 175 C continuous Part 024: Sing

37、le module plug Product standard EN 4165-025, Aerospace series Connectors, electrical, rectangular, modular Operating temperature 175 C continuous Part 025: Single module receptacle Product Norm EN 4701 (all parts), Aerospace series Connectors, optical, rectangular, modular, operating temperature 125

38、 C, for EN 4531 contacts EN 4830 (all parts), Aerospace series Connectors, optical, rectangular, modular, operating temperature 125 C, for EN 4639-10X contacts 1) EN 9133, Aerospace series Quality management systems Qualification procedure for aerospace standard parts ISO 263, ISO inch screw threads

39、 General plan and selection for screws, bolts and nuts Diameter range 0,06 to 6 in IEC 61726, Cable assemblies, cables, connectors and passive microwave components Screening attenuation measurement by the reverberation chamber method MIL-HDBK-454A, General Guidelines for Electronic Equipment 2) TR 4

40、257, Aerospace series Elements of electrical and optical connection Relationship between the numbering systems for parts of EN 2591 3) 3 Terms and definitions For the purposes of this document, the terms and definitions given in EN 2591-100 apply. 4 Description 4.1 General Different variants of mate

41、rials, housings, modules and contact arrangements are provided according to the Class depending on the service conditions. These connectors have rectangular housings, with removable modules and contacts. They can be fitted with cable outlets. Male or female modules can be inserted or intermixed in p

42、lug or receptacle housings. These connectors use different types of contacts (signal, power, coaxial, quadrax, optical, ) defined in EN 3155-002. These connectors can also be fitted with optical modules EN 4701 and EN 4830 with associated optical contacts. 2) Published by: DoD National (US) Mil. Dep

43、artment of Defense http:/www.defenselink.mil/ 3) Published as ASD-STAN Technical Report at the date of publication of this standard. http:/www.asd-stan.org/ prEN 4165-001:2014 (E) 8 This specification covers three variations in housing and coupling mechanisms to mate and unmate: centre coupling scre

44、w; rack and panel; push-pull latching. 4.1.1 Centre coupling The connectors are mated and unmated by a centre coupling screw, which provides when the connectors are fully mated a shell to shell bottoming between plug and receptacle. The plug contains a coupling screw and the receptacle a coupling nu

45、t. This family of connectors provides two housing sizes (2 or 4 modules) and two series (series 2 and scoop proof series 3). The connectors are polarized by centre keying mechanism; polarization shall be obtained before the male contacts enter the module of the female contacts and before the couplin

46、g system is engaged. Keying mechanism shall provide 36 position keying capabilities. 4.1.2 Rack and panel plug The rack and panel plugs contain a clipped centre coding socket clipped with internal keyways. Polarization is ensured by the different positions which the secondary keyway may take and dif

47、ferent positions which the centre coding socket may take clipped in the housing. The centre coupling screw is replaced by a centre guide pin. The floating fixation with coupling spring ensures the alignment and the metal to metal bottoming between plug and receptacle. 4.1.3 Push-pull latching The co

48、nnectors are mated and unmated by a push-pull latching mechanism (for more detail, see 4.3.2 for receptacle and 4.4.3 for plug). This family of connectors provides single housing size (1 module series 2). The connectors are polarised by integral key and keyways mechanism associated with dedicated colour identification. Polarization shall be obtained before the male contacts enter the module of the female contacts and before the coupling system is engaged. 4.2 Housing All parts except module are considered “housing”. All “housings” models, except class C, shall meet elect