ANSI PIA B151.27-2013 Plastics Machinery Safety Requirements for the Integration of Robots with Injection Molding Machines (Plastics Industry Association FKA Society of the Plastic.pdf

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1、ANSI / SPI B151.27-2013 American National Standard for Plastics Machinery Safety Requirements for the Integration of Robots with Injection Molding Machines Secretariat and Accredited Standards Developer The Society of the Plastics Industry, Inc. d/b/a SPI The Plastics Trade Industry Association 1667

2、 K Street NW, Suite 1000 Washington, DC 20006 APPROVED: 30 SEPTEMBER 2013 American National Standards Institute COPYRIGHT PROTECTED DOCUMENT Copyright 2013 by SPI All rights reserved. Printed in the United States of America No part of this publication may be reproduced in any form, in an electronic

3、retrieval system or otherwise, without the prior written permission of SPI. AMERICAN NATIONAL STANDARD ANSI/SPI B151.27-2013 ii PREFACE TO AMERICAN NATIONAL STANDARD (This Preface is not part of American National Standard ANSI/SPI B151.27) The information contained in this Preface is not a normative

4、 part of this American National Standard (ANS) and has not been processed in accordance with ANSIs requirements for an ANS. In addition, it does not contain requirements necessary for conformance to the standard. By approving this American National Standard, the ANSI Board of Standards Review confir

5、ms that the requirements for due process, consensus, balance and openness have been met by the Society of the Plastics, Industry, Inc. (SPI, the ANSI-accredited standards developing organization). American National Standards are developed through a consensus process. Consensus is established when su

6、bstantial agreement has been reached by directly and materially affected interests. Substantial agreement means much more than a simple majority, but not necessarily unanimity. Consensus requires that all views and objections be considered, and that a concerted effort be made toward resolution. This

7、 process brings together volunteers and/or seeks out the views of persons who have an interest in the topic covered by this publication. While SPI administers the process and establishes procedures to promote fairness in the development of consensus, it does not write the document and it does not in

8、dependently test, evaluate or verify the accuracy or completeness of any information or the soundness of any judgments contained in its standards or guidelines. American National Standards are promulgated through ANSI for voluntary use; their existence does not in any respect preclude anyone, whethe

9、r they have approved the standards or not, from manufacturing, marketing, purchasing, or using products, processes, or procedures not conforming to the standards. However, users, distributors, regulatory bodies, certification agencies and others concerned may apply American National Standards as man

10、datory requirements in commerce and industry. The American National Standards Institute does not develop standards and will in no circumstances give an interpretation of an American National Standard. Moreover, no person shall have the right or authority to issue an interpretation of an American Nat

11、ional Standard in the name of the American National Standards Institute. Requests for interpretations should be addressed to the Secretariat (SPI). Neither SPI nor any of the organizations or individuals that assisted in authoring, developing, editing and/or distributing this standard (SPA and such

12、organizations and individuals collectively referred to as the “Contributing Parties”) makes any warranty, either expressed or implied, as to the fitness of merchantability or accuracy of the information contained within this standard. The Contributing Parties disclaim and make no warranty that the i

13、nformation in this document will fulfill any of your particular purposes or needs. The Contributing Parties disclaim liability for any personal injury, property or other damages of any nature whatsoever, whether special, indirect, consequential or compensatory, directly or indirectly resulting from

14、the publication, use of, application or reliance on this document. The Contributing Parties do not undertake to guarantee the performance of any individual supplier or sellers products or services by virtue of this standard or guide, nor does it take any position with respect to the validity of any

15、patent rights asserted in connection with the items which are mentioned in or are the subject of this document. The Contributing Parties disclaim liability for the infringement of any patent resulting from the use of or reliance on this document. Users of this document are expressly advised that det

16、ermination of the validity of any such patent rights, and the risk of infringement of such rights, is entirely their own responsibility. In publishing or making this document available, the Contributing Parties are not undertaking to render professional or other services for or on behalf of any pers

17、on or entity, nor are the Contributing Parties undertaking to perform any duty owed by any person or entity to someone AMERICAN NATIONAL STANDARD ANSI/SPI B151.27-2013 iii else. Anyone using this document should rely on his or her own independent judgment, or as appropriate, seek the advice of a com

18、petent professional in determining the exercise of reasonable care in any given circumstances. In addition to conforming to the requirements of this standard, the responsible personnel must also make an independent determination as to whether a machine, activity or condition complies with the applic

19、able legal requirements in the relevant jurisdiction(s). SPI has no power, nor does it undertake, to police or enforce conformance to the requirements of this voluntary standard. SPI does not certify, test or inspect products, designs, or installations under this standard for safety or health purpos

20、es. Any certification or other statement of conformance to any health or safety-related information in this document shall not be attributable to SPI and is solely the responsibility of the certifier or maker of the statement. Individuals interested in obtaining up-to-date information on standards c

21、an access this information at www.nssn.org (or by contacting ANSI). NSSN - A National Resource for Global Standards provides a central point to search for standards information from worldwide sources and can connect those who seek standards to those who supply them. Published by: The Society of the

22、Plastics Industry, Inc. d/b/a SPI: The Plastics Trade Industry Association 1667 K Street NW, Suite 1000 Washington, DC 20006 Copyright 2013 by The Society of the Plastics Industry, Inc. All rights reserved. Printed in the United States of America No part of this publication may be reproduced in any

23、form, in an electronic retrieval system or otherwise, without the prior written permission of the publisher. AMERICAN NATIONAL STANDARD ANSI/SPI B151.27-2013 iv Table of Contents Page Foreword . vi Effective Date vii 1 Scope, purpose, and exclusions . 1 1.1 Scope . 1 1.2 Purpose 1 1.3 Exclusions . 2

24、 2 Normative references . 2 2.1 Informative references . 2 3 Definitions . 3 4 Responsibilities 9 4.1 User 9 4.2 System integrator 9 5 System installation, test, and start-up 10 5.1 Installation . 10 5.1.1 Robot mounting . 10 5.1.2 System power requirements . 10 5.1.3 System grounding requirements 1

25、0 5.1.4 Power disconnect 10 5.1.5 Control device location . 11 5.1.6 Electrical interface . 11 5.1.7 Associated equipment shutdown. 11 5.1.8 Restricted space 11 5.1.9 Emergency stop . 11 5.1.10 Robot power loss . 11 5.2 Test and start-up procedures 12 5.2.1 Safeguarding 12 5.2.2 Installation/relocat

26、ion test and start-up procedures 12 5.2.3 Test and start-up procedures after system modifications 13 6 Training, care, and use 13 6.1 Robot teaching 13 6.2 Additional requirements while teaching within perimeter guarding. 14 6.3 Servicing 15 6.4 Training 16 AMERICAN NATIONAL STANDARD ANSI/SPI B151.2

27、7-2013 v 7 Safeguarding requirements and methods 17 7.1 Requirements 17 7.2 Methods . 17 7.2.1 Top or bottom entry robot . 17 7.2.2 Side entry robot 18 7.2.3 Emergency stop . 18 7.2.4 Interruption of power . 19 7.2.5 Interlocked perimeter guards . 19 7.2.6 Reset of perimeter safeguarding devices . 2

28、0 7.2.7 Safety signs 21 7.2.8 Catwalks and platforms . 21 8 Safety signs 22 9 Documentation . 22 AMERICAN NATIONAL STANDARD ANSI/SPI B151.27-2013 vi Foreword (This foreword is not part of American National Standard ANSI/SPI B151.27-2013) The information contained in this Foreword is not part of this

29、 American National Standard (ANS) and has not been processed in accordance with ANSIs requirements for an ANS. As such, this Foreword may contain material that has not been subjected to public review or a consensus process. In addition, it does not contain requirements necessary for conformance to t

30、he standard. This standard is a revision of American National Standard for Plastics Machinery Robots Used with Horizontal Injection Molding Machines Safety Requirements for the Integration, Care, and Use, ANSI/SPI B151.27-2003. This revision is intended to provide greater clarity and to update requi

31、rements to reflect changes in technology. Directly and materially affected parties who are interested in participating as a member of the American National Standard consensus body for this standard are requested to contact The Society of the Plastics Industry, Inc., 1667 K Street NW, Suite 1000, Was

32、hington, DC 20006. Suggestions for improvement of this standard will be welcome at the same address. The project on Safety Requirements for Injection Molding Machines was initiated under the Robot Safety Section of the Equipment Council (formerly the Machinery Division), and the Safety Committee of

33、the Processors Council (formerly the Molders Division), of the Society of the Plastics Industry, Inc (SPI). Both councils of the SPI have long been concerned with operator safety on plastics processing equipment. Accordingly, the councils have established a single Robot Safety Committee charged with

34、 the task of establishing necessary standards. A standard addressing the integration, care, and use of robots used with injection molding machines is complicated by the variety and sizes of machines and robots manufactured and in use and by virtually infinite combinations of parts being produced, pr

35、oduction methods used, and operating conditions existing in industry today. The primary objective of this standard is to minimize hazards associated with machine and robot activity by establishing requirements for the integration, care, and use of these machines. To accomplish this objective, the co

36、mmittee decided to approach the problem of integration safety from three different directions: eliminate recognized hazards by design criteria; establish standard approaches to design so that robot integration from competitive suppliers will have similar operational characteristics; safeguard the po

37、int of operation to protect the operator from recognized hazards. To assist in the interpretation of these requirements, responsibilities have been assigned to the supplier, the remanufacturer, the modifier, and the user. AMERICAN NATIONAL STANDARD ANSI/SPI B151.27-2013 vii Effective Date The follow

38、ing information on effective dates is informative guidance only, and not a normative part of this standard. This committee recognizes that some period of time after the approval date on the title page of this document is necessary for suppliers and users to develop new designs, or modify existing de

39、signs or manufacturing processes in order to incorporate the new or revised requirements of this standard into their product development or production system. This committee recommends that suppliers complete and implement design changes for new machines and machinery systems within 18 months of the

40、 approval of this standard. The committee recommends that users evaluate whether existing machinery and machinery systems have acceptable risk within 18 months of the approval date of this standard using generally recognized risk assessment methods. If the risk assessment shows that modification(s)

41、is necessary, refer to the requirements of this standard or the machine-specific (type-C) standard to implement risk reduction measures (protective measures) for appropriate risk reduction. Consensus for adoption of the 2013 edition of this standard and approval of the revision of this standard was

42、achieved by use of the Canvass Method. At the time this standard was revised, the Robot Safety Committee of the Society of Plastics Industry, Inc., which is responsible for this standard, had the following members: D. Royce, Chairman (Wittmann Battenfeld) D. Felinski, Committee Secretary (SPI) J. Da

43、lzell, Secretariat (SPI) S. Antonio, Krauss-Maffei T. Doyle, Industrial Safety Integratration S. Glover, Zeiger Industries M. Greenhalgh, Yushin America, Inc. J.Healy, Sepro America L. Keller, Milacron S. Kendrick, Sepro America S. Khalil, Instant Engineering, Inc. M. Lessig, Engel L. Mills, S.A.F.E

44、. LLC E. Sowders, Toyota J. Toth, Rockwell Automation AMERICAN NATIONAL STANDARD ANSI/SPI B151.27-2013 viii American National Standards Approval of an American National Standard requires verification by ANSI that the requirements and procedures for due process, consensus, and other criteria for appr

45、oval have been met by the standards developer. Consensus is established when, in the judgment of the ANSI Board of Standards Review, substantial agreement has been reached by directly and materially affected interests. Substantial agreement means much more than a simple majority, but not necessarily

46、 unanimity. Consensus requires that all views and objections be considered, and that a concerted effort be made toward their resolution. The use of American National Standards is completely voluntary; their existence does not in any respect preclude anyone, whether he has approved the standards or n

47、ot, from manufacturing, marketing, purchasing, or using products, processes, or procedures not conforming to the standards. The American National Standards Institute does not develop standards and will in no circumstances give an interpretation of any American National Standard. Moreover, no person

48、shall have the right or authority to issue an interpretation of an American National Standard in the name of the American National Standards Institute. Requests for interpretations should be addressed to the secretariat or sponsor whose name appears on the title page of this standard. CAUTION: The A

49、merican National Standard may be revised or withdrawn at any time. The procedures of the American National Standards institute require that action be taken periodically to reaffirm, revise, or withdraw this standard. Purchasers of American National Standards may receive current information on all standards by calling or writing the American National Standards Institute. Explanation of Standard Format American National Standard ANSI/SPI B151.27-2013 uses a two-column format to provide for specific requirements and supporting information. The left column, designated “Standard