ANSI PIA B151.20-2013 Safety Requirements for Plastic Sheet Production Machinery (Plastics Industry Association FKA Society of the Plastics Industry Standards (SPI)).pdf

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1、ANSI / SPI B151.20 2013 American National Standard for Plastics Machinery Safety Requirements for Plastic Sheet Production Machinery Secretariat and Accredited Standards Developer The Society of the Plastics Industry, Inc. d/b/a SPI The Plastics Trade Industry Association 1667 K Street NW, Suite 100

2、0 Washington, DC 20006 APPROVED: 30 SEPTEMBER 2013 American National Standards Institute COPYRIGHT PROTECTED DOCUMENT Copyright 2013 by SPI All rights reserved. Printed in the United States of America No part of this publication may be reproduced in any form, in an electronic retrieval system or oth

3、erwise, without the prior written permission of SPI. AMERICAN NATIONAL STANDARD B151.20 2013 2013 Society of the Plastics Industry unauthorized duplication is strictly prohibited. Page | ii PREFACE TO AMERICAN NATIONAL STANDARD B151.20 By approving this American National Standard, the ANSI Board of

4、Standards Review confirms that the requirements for due process, consensus, balance and openness have been met by the Society of the Plastics, Industry, Inc. (SPI, the ANSI-accredited standards developing organization). American National Standards are developed through a consensus process. Consensus

5、 is established when substantial agreement has been reached by directly and materially affected interests. Substantial agreement means much more than a simple majority, but not necessarily unanimity. Consensus requires that all views and objections be considered, and that a concerted effort be made

6、toward resolution. This process brings together volunteers and/or seeks out the views of persons who have an interest in the topic covered by this publication. While SPI administers the process and establishes procedures to promote fairness in the development of consensus, it does not write the docu

7、ment and it does not independently test, evaluate or verify the accuracy or completeness of any information or the soundness of any judgments contained in its standards or guidelines. American National Standards are promulgated through ANSI for voluntary use; their existence does not in any respect

8、preclude anyone, whether they have approved the standards or not, from manufacturing, marketing, purchasing, or using products, processes, or procedures not conforming to the standards. However, users, distributors, regulatory bodies, certification agencies and others concerned may apply American Na

9、tional Standards as mandatory requirements in commerce and industry. The American National Standards Institute does not develop standards and will in no circumstances give an interpretation of an American National Standard. Moreover, no person shall have the right or authority to issue an interpreta

10、tion of an American National Standard in the name of the American National Standards Institute. Requests for interpretations should be addressed to the Secretariat (SPI). Neither SPI nor any of the organizations or individuals that assisted in authoring, developing, editing and/or distributing this

11、standard (SPA and such organizations and individuals collectively referred to as the “Contributing Parties”) makes any warranty, either expressed or implied, as to the fitness of merchantability or accuracy of the information contained within this standard. The Contributing Parties disclaim and make

12、 no warranty that the information in this document will fulfill any of your particular purposes or needs. The Contributing Parties disclaim liability for any personal injury, property or other damages of any nature whatsoever, whether special, indirect, consequential or compensatory, directly or ind

13、irectly resulting from the publication, use of, application or reliance on this document. The Contributing Parties do not undertake to guarantee the performance of any individual manufacturer or sellers products or services by virtue of this standard or guide, nor does it take any position with resp

14、ect to the validity of any patent rights asserted in connection with the items which are mentioned in or are the subject of this document. The Contributing Parties disclaim liability for the infringement of any patent resulting from the use of or reliance on this document. Users of this document are

15、 expressly advised that determination of the validity of any such patent rights, and the risk of infringement of such rights, is entirely their own responsibility. In publishing or making this document available, the Contributing Parties are not undertaking to render professional or other services f

16、or or on behalf of any person or entity, nor are the Contributing Parties undertaking to perform any duty owed by any person or entity to someone else. Anyone using this document should rely on his or her own independent judgment, or as appropriate, seek the advice of a competent professional in det

17、ermining the exercise of reasonable care in any given circumstances. In addition to conforming to the requirements of this standard, the responsible personnel must also make an independent determination as to whether a machine, activity or condition complies with the applicable legal requirements in

18、 the relevant jurisdiction(s). SPI has no power, nor does it undertake, to police or enforce conformance to the requirements of this voluntary standard. SPI does not certify, test or inspect products, designs, or installations under this standard for safety or health purposes. Any certification or o

19、ther statement of conformance to any health AMERICAN NATIONAL STANDARD B151.20 2013 2013 Society of the Plastics Industry unauthorized duplication is strictly prohibited. Page | iii or safety-related information in this document shall not be attributable to SPI and is solely the responsibility of th

20、e certifier or maker of the statement. NOTICE: This American National Standard may be revised or withdrawn at any time. The procedures of the American National Standards Institute require that action be taken periodically to reaffirm, revise, or withdraw this standard. You may contact the Secretaria

21、t for current status information on this standard. Individuals interested in obtaining up-to-date information on standards can access this information at www.nssn.org (or by contacting ANSI). NSSN - A National Resource for Global Standards provides a central point to search for standards information

22、 from worldwide sources and can connect those who seek standards to those who supply them. Published by: The Society of the Plastics Industry, Inc. d/b/a SPI: The Plastics Trade Industry Association 1667 K Street NW, Suite 1000 Washington, DC 20006 Copyright 2013 by The Society of the Plastics Indus

23、try, Inc. All rights reserved. Printed in the United States of America No part of this publication may be reproduced in any form, in an electronic retrieval system or otherwise, without the prior written permission of the publisher. AMERICAN NATIONAL STANDARD B151.20 2013 2013 Society of the Plastic

24、s Industry unauthorized duplication is strictly prohibited. Page | iv Foreword (This Foreword is not a normative part of American National Standard ANSI/SPI B151.20) This standard is a revision of American National Standard ANSI/SPI B151.20-1999: Requirements for the Manufacture, Care, and Use of Pl

25、astic Sheet Production Machinery. The standard was revised because: some paragraphs required modification for clarity and intent; additional explanatory material and illustrations were added; additional definitions were required; some paragraphs required modification and some paragraphs were added t

26、o conform more closely to changes in technology. SPI has long been concerned with operator safety on plastics processing equipment. Accordingly, the organization has established a standards development committee charged with the task of establishing necessary standards. The project on requirements f

27、or the manufacture, care, and use of plastic sheet production machinery was initiated under the auspices of the Extrusion Safety Committee of the Equipment Council of the Society of the Plastics Industry, Inc. (SPI). A standard treating the manufacture, care, and use of plastic sheet production mach

28、inery is complicated by the wide variety and sizes of machines manufactured and in use, and by the virtually infinite combinations of parts being produced, the production methods used, and the operating conditions existing in industry today. The primary objective of this standard is to minimize haza

29、rds to personnel associated with machine activity by establishing requirements for the manufacture, care, and use of these machines. To accomplish this objective, the committee decided to approach the problem of machine safety as follows: The committee developed a list of hazards common to Plastic S

30、heet Production Machinery and listed these in clause 6 of this standard. For each hazard identified within the scope of the standard, the committee assessed the potential severity of injury related to the hazard, the frequency of exposure to the hazard, and possible avoidance. This process involved

31、discussion among the committee, and resulted in the recommended risk reduction measures included in clauses 7 through 10 inclusive and additional Annex reference material. Compliance with this standard is considered to adequately control hazards identified in clause 6. Other hazards not listed in cl

32、ause 6 that can occur with Plastic Sheet Production Machinery may require additional risk reduction measures not included in this standard. To assist in the interpretation and implementation of these requirements, responsibilities have been assigned to the supplier, the remanufacturer, the modifier,

33、 and the user. Effective Date The following information on effective dates is informative guidance only, and not a normative part of this standard. This committee recognizes that some period of time after the approval date on the title page of this document is necessary for suppliers and users to de

34、velop new designs, or modify existing designs or manufacturing processes in order to incorporate the new or revised requirements of this standard into their product development or production system. This committee recommends that suppliers complete and implement design changes for new machines and m

35、achinery systems within 12 months of the approval of this standard. The committee recommends that users evaluate whether existing machinery and machinery systems have acceptable risk within 12 months of the approval date of this standard using generally recognized risk assessment methods. If the ris

36、k assessment shows that modification(s) is necessary, refer to the requirements of this standard or the machine-specific (C-level) standard to implement risk reduction measures (protective measures) for appropriate risk reduction. AMERICAN NATIONAL STANDARD B151.20 2013 2013 Society of the Plastics

37、Industry unauthorized duplication is strictly prohibited. Page | v Suggestions for improvement of this standard will be welcome. They should be sent to the SPI: The Trade Association for the Plastics Industry, 1667 K Street, NW, Suite 1000, Washington, DC 20006 The Extrusion Safety and Standards Dev

38、elopment Committee of SPI, which was responsible for this standard, had the following members: John L. Radovich - Chairman Davis-Standard, LLC Brian Bish Milacron Ken Cavanagh Parkinson Technologies, Inc. Matthew Caruso Techmer PM Joe Cassidy Welex Farid Danial Ipex David Dorosa PTI Extruders Brad E

39、isenbarth American Maplan Corporation Steve Gammell Macchi North America, Inc. Steve Gates Entek Stan Glover Zeiger Industries Al Hodge R Methods for the assessment of human contact with hot surfaces ISO 14122-2:2001 (Amd 2010), Safety of machinery Permanent means of access to machinery Part 2: Work

40、ing platforms and walkways EN 12301:20100-02, Plastics and Rubber machines Calenders safety requirements AN-137, Recommended Guideline for Safety Signs for Plastic Machinery and Related Equipment AN-150, Arc Flash Hazards Note: Readers are advised that “AN” documents are SPI recommended guidelines a

41、nd can be obtained from the SPI website, at: http:/www.plasticsindustry.org/AboutPlastics/content.cfm?ItemNumber=1528 application of one or more sheet(s) or layer(s) onto a web; laminating of two or more sheets of rubber or plastics under pressure or by using heat or adhesive; embossing of plastics.

42、 AMERICAN NATIONAL STANDARD B151.20 2013 STANDARD REQUIREMENTS EXPLANATORY INFORMATION 2013 Society of the Plastics Industry unauthorized duplication is strictly prohibited. Page | 12 3.4 emergency stop device: A mechanism that, when actuated, stops all hazardous movement. E3.4 This mechanism may in

43、clude but is not limited to a trip rod, cord, button, etc. See also, NFPA 79. 3.5 employer: See user. 3.6 guard: A barrier that prevents exposure to a hazard. 3.6.1 fixed guard: A guard affixed in such a manner (for example, by screws, nuts, welding) that it can only be opened or removed by the use

44、of tools or by destruction of the affixing means. 3.6.2 movable guard: A guard which may be moved or removed without the use of tools. A movable guard requires an interlock(s). 3.7 hazard: A potential source of injury or damage. 3.8 instructions: Documentation for the installation, operation, care,

45、maintenance, and safe use of the plastic sheet production machinery. E3.8 See ANSI Z535.6 2011, Product Safety Information in Product Manuals, Instructions, and Other Collateral Materials. 3.9 interlock: An arrangement whereby the operation of one control or mechanism allows or prevents the operatio

46、n of another. 3.10 listed: Equipment, materials, or services included in a list published by an organization that is acceptable to the authority having jurisdiction and concerned with evaluation of products or services, that maintains periodic inspection of production of listed equipment or material

47、s or periodic evaluation of services, and whose listing states that either the equipment, material, or service meets appropriate designated standards or has been tested and found suitable for a specified purpose. 3.11 local control: A control device located in full view of the component being contro

48、lled. E3.11 The operator must be able to see the hazard. 3.12 lockout: The placement of a lockout device on an energy isolating device, in accordance with an established procedure, ensuring that the energy isolating device and the equipment being controlled cannot be operated until the lockout devic

49、e is removed. 3.13 maintenance personnel: Qualified personnel trained and authorized to maintain the plastic sheet production machinery. AMERICAN NATIONAL STANDARD B151.20 2013 STANDARD REQUIREMENTS EXPLANATORY INFORMATION 2013 Society of the Plastics Industry unauthorized duplication is strictly prohibited. Page | 13 3.14 manufacturer: See supplier. 3.15 modification: Change to the machine or machinery system that alters its original purpose, function, capacity, operation or safeguarding requirements. E3.15 Mo