ANSI AGRSS 003-2015 Automotive Glass Replacement Safety Standard (AGRSS) (AGRSS).pdf

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1、American National StandardAutomotive Glass ReplacementSafety Standard TM(AGRSS)ANSI/AGSC/AGRSS 003-2015ANSI/AGSC/AGRSS 003-2015AGRSSAutomotive Glass Replacement Safety Standard TMANSI/AGSC/AGRSS003-2015American National StandardAutomotive Glass ReplacementSafety StandardTM(AGRSS)SecretariatAuto Glas

2、s Safety CouncilTMApproved January 12, 2015American National Standards Institute, Inc.Approval of an American National Standard requires review by ANSI that therequirements for due process, consensus, and other criteria for approval havebeen met by the standards developer.Consensus is established wh

3、en, in the judgement of the ANSI Board ofStandards Review, substantial agreement has been reached by directly andmaterially affected interests. Substantial agreement means much more thana simple majority, but not necessarily unanimity. Consensus requires that allviews and objections be considered, a

4、nd that a concerted effort be madetowards their resolution.The use of American National Standards is completely voluntary; theirexistence does not in any respect preclude anyone, whether he has approvedthe standards or not, from manufacturing, marketing, purchasing, or usingproducts, processes, or p

5、rocedures not conforming to the standards.The American National Standards Institute does not develop standards andwill in no circumstances give an interpretation of any American NationalStandard. Moreover, no person shall have the right or authority to issue aninterpretation of an American National

6、Standard in the name of the AmericanNational Standards Institute. Requests for interpretations should beaddressed to the secretariat or sponsor whose name appears on the titlepage of this standard.CAUTION NOTICE: This American National Standard may be revised orwithdrawn at any time. The procedures

7、of the American National StandardsInstitute require that action be taken periodically to reaffirm, revise, orwithdraw this standard. Purchasers of American National Standards mayreceive current information on all standards by calling or writing the AmericanNational Standards Institute.American Natio

8、nal StandardPublished byAuto Glass Safety Council (AGSC)385 Garrisonville Road, Suite 116, Stafford, VA 22554 USACopyright 2015 by Auto Glass Safety Council (AGSC)All rights reserved.No part of this publication may be reproduced in anyform, in an electronic retrieval system or otherwise,without prio

9、r written permission of the publisher.Printed in the United States of AmericaiContentsPageForeword .iiiIntroduction .iv1 Scope and Purpose . 12 Normative References . 13 Definitions and Acronyms 23.1 Adhesive Bonding System. 23.2 AGR . 23.3 ARG . 23.4 Butyl Sealant 23.5 Equivalent Restoration System

10、 23.6 Final Exam. 23.7 Full Cut. 33.8 Minimum Drive-Away Strength 33.9 Minimum Drive-Away Time 33.10 OE 33.11 OEM. 33.12 Polysulfide Adhesive 33.13 Polyurethane Adhesive 33.14 Primer 33.15 Private Labeler. 33.16 Retention System. 33.17 Those Engaged in Automotive Glass Replacement 33,18 Initialize 3

11、3.19 Anti-Pinch Mechanism . 34 Vehicle Assessment before Replacement . 45 Selection of Glass and Retention Systems 46 Installation Standards - Adhesive Bonded. 47 Installation Standard - Rubber Gasket. 68 Additional Requirements 69 Education. 7AnnexA Bibliography . 9iiForeword (This foreword is not

12、part of American National Standard ANSI/AGSC/AGRSS 003-2015.)The Automotive Glass Replacement Safety StandardTM(AGRSS) was created bythe Auto Glass Safety Council (AGSC) working under the auspices of the AmericanNational Standards Institute (ANSI). AGSC also serves as secretariat for the stan-dard.T

13、he AGRSS Standard represents the windshield replacement industrys best practic-es as complied under ANSI guidelines by a balanced committee of windshield re-placement practitioners, suppliers and other interested parties.This standard contains an industry consensus of recommended terminology, defini

14、-tions, process and procedures. These recommendations reflect the expertise of theAGSC Standards Committee members who hold a combined experience of hundredsof years and many thousands of actual windshield replacements.This standard contains one annex. Annex A is informative and is not considered pa

15、rtof this standard.Suggestions for improvements of this standard will be welcome. They should be sentto the Auto Glass Safety Council, 385 Garrisonville Road, Suite 116, Stafford, VA22554.This standard was developed, processed and approved for submittal to ANSI by theStandards Committee of the Auto

16、Glass Safety Council. Committee approval of thestandard does not necessarily imply that all committee members voted for its approv-al. At the time it approved this standard, the Standards Committee had the followingmembers:Bob Beranek, Chair, AGSC AGRSS Standards Committee(Automotive Glass Consultan

17、ts)Organization Represented Name of RepresentativeABRA Auto Body - Selection of glass and retention systems;- Installation standards for adhesive bonded glass;- Installation standards for rubber gasket set glass, as well as additional require-ments for all other glass in a vehicle; and - Continuing

18、education for auto glass technicians.The AGRSS Standard is continuously monitored by AGSC and the industry.AMERICAN NATIONAL STANDARD ANSI/AGSC/AGRSS 003-2015American National Standard Automotive Glass Replacement Safety StandardTM(AGRSS) ANSI/AGSC/AGRSS 003-2015 1 1 Scope and purpose 1.1 Scope An a

19、utomotive glass replacement safety standard addressing procedures, education and product performance for motor vehicles falling within the guidelines of FMVSS 212/208. 1.2 Purpose 1.2.1 To improve the performance and practices of industry technicians and raise their level of professionalism. 1.2.2 T

20、o guide the industry in auto glass replacement procedures that meet the pertinent Federal Motor Vehicle Safety Standard requirements. 1.2.3 To provide guidelines and objectives for groups that supply products, education, and training for the industry. 1.2.4 To promote public awareness of the need fo

21、r safe installation procedures, which will reduce the risk of personal injury and/or death from traffic accidents. 1.2.5 To provide a comprehensive automotive glass replacement standard. 1.2.6 To achieve a higher degree of consistency among installation practices. 1.2.7 To create an automotive glass

22、 installation benchmark for anyone engaged in the replacement of automotive glass. 2 Normative References The following standards contain provisions which, through reference in this text, constitute provisions of this American National Standard. At the time of publication, the editions indicated wer

23、e valid. All standards are subject to revision, and parties to agreements based on this American National Standard are encouraged to investigate the possibility of applying the most recent editions of the standards indicated below. ANSI/AGSC/AGRSS 003-2015 2 ANSI/AGSC/AGRSS 003-2015 ANSI Z26.1 versi

24、on currently incorporated in FMVSS 205, Safety Glazing Materials for Glazing Motor Vehicles and Motor Vehicle Equipment Operating on Land Highways Safety Standard 1) Federal Motor Vehicle Safety Standard 111 2) Federal Motor Vehicle Safety Standard 205 2) Federal Motor Vehicle Safety Standard 208 2)

25、Federal Motor Vehicle Safety Standard 212 2) 3 Definitions and Acronyms 3.1 adhesive bonding system: An engineered system using chemical products, used together as a technique or process, to bond substrates. 3.2 AGR: automotive glass replacement. 3.3 ARG: automotive replacement glass. 3.4 butyl seal

26、ant: A copolymer of isobutylene and isoprene. 3.5 equivalent retention system: A system that meets or exceeds the vehicle manufacturers performance strength specifications, or has been certified by the retention system manufacturer or private labeler as appropriate for the specific application. 3.6

27、final exam: A comprehensive exam that evaluates the individuals knowledge and skills including but not limited to retention-system-specific replacement procedures, a variety of automotive safety issues, minimum drive-away time, environmental conditions as they affect retention system performance, fe

28、deral safety requirements, and the basics of safe and effective automotive glass replacement. 3.7 full cut: Removing existing bead of urethane to a height of approximately 1 to 2 mm wherever the residual bead is structurally sound and the substrate condition is not defective. 1) ANSI Z26.1 has been

29、withdrawn as an American National Standard. Please use the version of that standard incorporated in FMVSS 205. 2) Available from the Superintendent of Documents, US Government Printing Office, P.O. Box 371954, Pittsburgh, PA 15250. ANSI/AGSC/AGRSS 003-2015 ANSI/AGSC/AGRSS 003-2015 3 3.8 minimum driv

30、e-away strength: The minimum properties as defined and specified by the retention systems manufacturer or private labeler to meet the requirements of FMVSS 208 and 212 as they pertain to glass retention systems. 3.9 minimum drive-away time: The time necessary for a given adhesive system to attain mi

31、nimum drive-away strength after an adhesive bonded glass part is set in place. 3.10 OE: original equipment. 3.11 OEM: original equipment manufacturer. 3.12 polysulfide adhesive: An adhesive containing sulfur that cures to a cross-linked rubber compound. 3.13 polyurethane adhesive: A thermoplastic po

32、lymer adhesive produced by the condensation reaction of polyisocyanate and a hydroxyl containing material. 3.14 primer: An agent that is designed specifically by the adhesive manufacturer to promote adhesion between the substrate and the adhesive and/or provide shielding from environmental factors.

33、3.15 private labeler: Any individual, corporation or the entity engaged in sale or distribution of a product labeled as their own, but manufactured by any different entity. 3.16 retention system: Refers to any original equipment or equivalent method of glazing attachment. 3.17 those engaged in autom

34、otive glass replacement: Refers to any individual, business, or organization that replaces automotive glass; examples include but are not limited to individual technicians, automotive glass replacement businesses, automotive body shops, and dealerships. 3.18 initialize: A procedure that re-establish

35、es proper operation of the intended function. Also used: initialization, re-initialization. 3.19 anti-pinch mechanism: A feature that reverses the window or panel direction of travel when resistance is encountered. ANSI/AGSC/AGRSS 003-2015 4 ANSI/AGSC/AGRSS 003-2015 4 Vehicle Assessment before Repla

36、cement Those engaged in automotive glass replacement shall not undertake or complete such installation when any related condition would compromise the retention system and the owner/operator shall be so notified. 5 Selection of Glass and Retention Systems 5.1 Those engaged in automotive glass replac

37、ement shall use retention systems that are produced under the ISO 9001 standard or any standard that contains the entire text of ISO 9001. 5.2 Those engaged in automotive glass replacement shall use glass products meeting the requirements of ANSI Z26.1 as required by Federal Motor Vehicle Safety Sta

38、ndard 205. 5.3 Those engaged in automotive glass replacement shall use either an OEM-approved retention system or equivalent retention system as certified in writing by the equivalent retention system manufacturer directly or through a private labeler. 5.4 Those engaged in automotive glass replaceme

39、nt shall obtain and follow written comprehensive and current application instructions from the retention systems manufacturer or private labeler. These instructions shall include at least the proper use of the retention system, storage specifications, minimum drive-away time charts containing temper

40、ature and humidity variables if applicable, and any special procedures required for adverse weather conditions. 5.5 Those engaged in automotive glass replacement shall only use retention systems that have lot numbers and expiration dates printed on appropriate products. 6 Installation Standards Adhe

41、sive Bonded 6.1 Those engaged in automotive glass replacement shall follow the adhesive manufacturers application instructions as provided by the manufacturer directly, or through the private labeler. All in-shop or mobile installations shall be performed under environmental and other conditions tha

42、t are compatible with the application instructions required in clause 5. 6.2 Products shall be stored and controlled according to manufacturers requirements as provided directly or through a private labeler. ANSI/AGSC/AGRSS 003-2015 ANSI/AGSC/AGRSS 003-2015 5 6.3 No automotive glass replacement shal

43、l be undertaken using an adhesive glass retention bonding system that would not achieve minimum drive-away strength by the time the vehicle may be reasonably expected to be operated. 6.4 The vehicle owner/operator shall be notified prior to and after the installation process of the minimum drive-awa

44、y time under the circumstances of the replacement. 6.5 Adhesive shall be applied so that the finished bead cross-section profile and dimensions meet or exceed original equipment configuration or recommendation of adhesive system manufacturer. 6.6 If the OEM installation was polyurethane, then the gl

45、ass shall be replaced with polyurethane or an equivalent adhesive bonding system. If the OEM installation was butyl, polysulfide, or other non-polyurethane, and the vehicle is licensed for highway use, adhesive bonded stationary glass installations shall be performed using polyurethane or an equival

46、ent retention system unless in conflict with current OEM specifications. 6.7 All adhesive system component lot numbers shall be traceable to each job. 6.8 All glass parts shall be traceable to the installation by a DOT number and part number. 6.9 No product that has exceeded the manufacturer or priv

47、ate labelers stated expiration date, open shelf life, or active shelf life shall be used. 6.10 All supplemental mechanical glass retention devices shall be replaced to original equipment specifications. 6.11 When inappropriate replacement materials or methods are detected, those engaged in automotiv

48、e glass replacement shall report their findings to the vehicle owner/operator. 6.12 When those engaged in automotive glass replacement correct inappropriate glass installations, they shall remove any inappropriate materials that would compromise the retention system. They shall fully correct any adv

49、erse glass installation related condition(s) caused by the use of inappropriate materials or methods, and they shall use appropriate methods described elsewhere within clause 5 of this document. 6.13 When sealing air or water leaks within a polyurethane retention system, only compatible polyurethane adhesive shall be used. (No silicone or butyl may be used.) 6.14 Only the full cut method should be used for polyurethane retention systems. ANSI/AGSC/AGRSS 003-2015 6 ANSI/AGSC/AGRSS 003-2015 7 Installation Standards Rubber Gasket 7.1 If the OEM utilizes the combination