AECMA PREN 4199-004-2007 Aerospace series Bonding straps for aircraft Part 004 Round bonding straps copper tin plated - 65 degrees C up to 150 degrees C and nickel plated - 65 degr.pdf

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1、ASD STANDARD NORME ASD ASD NORM prEN 4199-004 Edition P 2 October 2007 PUBLISHED BY THE AEROSPACE AND DEFENCE INDUSTRIES ASSOCIATION OF EUROPE - STANDARDIZATION Avenue de Tervuren, 270 - B-1150 Brussels - Tel. + 32 2 775 8126 - Fax. + 32 2 763 3565 - www.asd-stan.orgICS: 49.060 Supersedes edition P

2、1 December 2004 Descriptors: ENGLISH VERSION Aerospace series Bonding straps for aircraft Part 004: Round bonding straps, copper, tin plated 65 C up to 150 C and nickel plated 65 C up to 260 C Product standard Srie arospatiale Tresses de mtallisation pour avion Partie 004 : Tresse ronde, en cuivre t

3、am de 65 C 150 C et en cuivre nickel de 65 C 260 C Norme de produit Luft- und Raumfahrt Masseverbinder fr Luftfahrzeuge Teil 004: Runde Masseverbinder aus Kupfer verzinnt 65 C bis 150 C aus Kupfer vernickelt 65 C bis 260 C Produktnorm This “Aerospace Series“ Prestandard has been drawn up under the r

4、esponsibility of ASD-STAN (The AeroSpace and Defence Industries Association of Europe - Standardization). It is published for the needs of the European Aerospace Industry. It has been technically approved by the experts of the concerned Domain following member comments. Subsequent to the publication

5、 of this Prestandard, the technical content shall not be changed to an extent that interchangeability is affected, physically or functionally, without re-identification of the standard. After examination and review by users and formal agreement of ASD-STAN, it will be submitted as a draft European S

6、tandard (prEN) to CEN (European Committee for Standardization) for formal vote and transformation to full European Standard (EN). The CEN national members have then to implement the EN at national level by giving the EN the status of a national standard and by withdrawing any national standards conf

7、licting with the EN. Edition approved for publication 31 October 2007 Comments should be sent within six months after the date of publication to ASD-STAN Electrical Domain Copyright 2007 by ASD-STAN Copyright European Association of Aerospace Industries Provided by IHS under license with AECMA Not f

8、or ResaleNo reproduction or networking permitted without license from IHS-,-,-prEN 4199-004:20072 Contents Page Foreword2 1 Scope 3 2 Normative references 3 3 Terms and definitions .3 4 Required characteristics.3 5 Quality assurance. 13 6 Designation . 14 7 Marking 14 8 Packaging 14 Foreword This st

9、andard was reviewed by the Domain Technical Coordinator of ASD-STANs Electrical Domain. After inquiries and votes carried out in accordance with the rules of ASD-STAN defined in ASD-STANs General Process Manual, this standard has received approval for Publication. Copyright European Association of A

10、erospace Industries Provided by IHS under license with AECMA Not for ResaleNo reproduction or networking permitted without license from IHS-,-,-prEN 4199-004:20073 1 Scope This standard defines the required characteristics for round bonding straps in tin plated and nickel plated version, in differen

11、t cross sections and lengths, with terminal lugs on both ends (same or different types) for aerospace applications. It shall be used together with EN 4199-001. 2 Normative references The following referenced documents are indispensable for the application of this document. For dated references, only

12、 the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. ISO 3, Preferred numbers Series of preferred numbers. EN 3373-001, Aerospace series Terminal lugs and in-line splices for crimping on electric conductors Part 001: Te

13、chnical specification. 1)EN 4199-001, Aerospace series Bonding straps for aircraft Part 001: Technical specification. EN 4199-006, Aerospace series Bonding straps for aircraft Part 006: Round braid copper conductors for bonding straps, tin plated up to 150 C or nickel plated up to 260 C Product stan

14、dard. EN 9133, Aerospace series Quality management systems Qualification procedure for aerospace standard parts. 3 Terms and definitions For the purposes of this document, the terms and definitions given in EN 4199-001 apply. 4 Required characteristics 4.1 Temperature ranges Bonding straps, copper,

15、tin plated braid conductor and terminal lugs, class T : 65 C up to 150 C Bonding straps, copper, nickel plated braid conductor and terminal lugs, class N : 65 C up to 260 C 4.2 Cross section of the braid See Table 1. 1) Published as ASD Prestandard at the date of publication of this standard. Copyri

16、ght European Association of Aerospace Industries Provided by IHS under license with AECMA Not for ResaleNo reproduction or networking permitted without license from IHS-,-,-prEN 4199-004:20074 Table 1 Cross section Code mm2Terminal lug size A 1,4 Code 012/AWG16 B 3,5 Code 030/AWG12 C 4,5 Code 050/AW

17、G10 D 7 Code 090/AWG08 E 13 Code 140/AWG06 4.3 Cross section code A (1,4 mm2) with terminal lugs for Code 012 or AWG16 cables 4.3.1 Dimensions and masses See Figure 1, Table 2 and Table 3. Dimensions and tolerances are in millimetres. Key 1 Terminal lug 1 2 Terminal lug 2 Figure 1 Copyright European

18、 Association of Aerospace Industries Provided by IHS under license with AECMA Not for ResaleNo reproduction or networking permitted without license from IHS-,-,-prEN 4199-004:20075 Table 2 Assemblies Mass (g) End 1 End 2 Lengths 63 80 100 125 160 200 250 315 400 Combination Variant Code Stud Stud M

19、N P Q R S T U V A # 6 3,50 # 6 3,50 1,75 1,95 2,20 2,55 3,00 3,50 4,15 5,00 6,10B # 8 4,17 # 6 3,50 1,95 2,20 2,45 2,80 3,20 3,75 4,40 5,25 6,35C # 10 4,83 # 6 3,50 1,95 2,15 2,40 2,75 3,20 3,70 4,35 5,20 6,30D 1/4 6,35 # 6 3,50 2,25 2,45 2,70 3,05 3,50 4,00 4,65 5,50 6,60E # 8 4,17 # 8 4,17 2,20 2,

20、40 2,65 3,00 3,45 3,95 4,60 5,45 6,55F # 10 4,83 # 8 4,17 2,15 2,40 2,65 2,95 3,40 3,95 4,60 5,45 6,55G 1/4 6,35 # 8 4,17 2,45 2,70 2,95 3,25 3,70 4,25 4,90 5,75 6,85H # 10 4,83 # 10 4,83 2,10 2,35 2,60 2,95 3,40 3,90 4,55 5,40 6,50J 1/4 6,35 # 10 4,83 2,45 2,65 2,90 3,25 3,70 4,20 4,85 5,70 6,80K 1

21、/4 6,35 1/4 6,35 2,75 2,95 3,20 3,55 4,00 4,50 5,15 6,00 7,10L 5/16 7,94 # 10 4,83 2,30 2,61 2,80 3,15 3,55 4,05 4,70 5,40 6,65M 5/16 7,94 5/16 7,94 2,60 2,75 2,90 3,25 3,75 4,30 4,90 5,70 6,90Table 3 Terminals Stud K W # 6 3,50 4,4 6,3 # 8 4,17 7,1 8,7 # 10 4,83 7,1 8,7 1/4 6,35 11,1 11,9 5/16 7,94

22、 11,1 11,9 Terminal thickness: 0,84 4.3.2 Recommended lengths (R10 series as per standard ISO 3) and maximum resistance See Table 4. Table 4 Length L 63 80 100 125 160 200 250 315 400 Resistance (m) 1,16 1,45 1,79 2,22 2,81 3,49 4,34 5,45 6,89 Copyright European Association of Aerospace Industries P

23、rovided by IHS under license with AECMA Not for ResaleNo reproduction or networking permitted without license from IHS-,-,-prEN 4199-004:20076 4.3.3 Other lengths possible (exceptional cases) See Table 5. Table 5 Length L 190 254 260 280 304 320 460 570 Resistance (m) 3,32 4,36 4,51 4,82 5,24 5,53 7

24、,97 9,78 IMPORTANT only tin plating for terminal lugs and braid code A. 4.4 Cross section code B (3,5 mm2) with terminal lugs for Code 030 or AWG12 cables 4.4.1 Dimensions and masses See Figure 2, Table 6 and Table 7. Dimensions and tolerances are in millimetres. Key 1 Terminal lug 1 2 Terminal lug

25、2 Figure 2 Copyright European Association of Aerospace Industries Provided by IHS under license with AECMA Not for ResaleNo reproduction or networking permitted without license from IHS-,-,-prEN 4199-004:20077 Table 6 Assemblies Mass (g) End 1 End 2 Lengths 80 100 125 160 200 250 400 500 Combination

26、 Variant Code Stud Stud N P Q R S T V X A # 6 3,50 # 6 3,50 5,70 6,35 7,15 8,30 9,60 11,25 16,10 19,35B # 8 4,17 # 6 3,50 5,65 6,30 7,10 8,25 9,55 11,20 16,05 19,30C # 10 4,83 # 6 3,50 5,60 6,25 7,05 8,20 9,50 11,10 16,00 19,25D 1/4 6,35 # 6 3,50 5,65 6,30 7,15 8,35 9,55 11,10 16,05 19,15E # 8 4,17

27、# 8 4,17 5,60 6,25 7,05 8,20 9,50 11,10 16,00 19,25F # 10 4,83 # 8 4,17 5,20 5,80 6,30 7,60 8,20 10,40 15,20 18,40G 1/4 6,35 # 8 4,17 4,25 4,90 5,70 6,85 8,15 9,80 14,65 17,90H # 10 4,83 # 10 4,83 5,50 6,15 6,95 8,10 9,40 11,00 15,90 19,15J 1/4 6,35 # 10 4,83 6,10 6,75 7,55 8,70 10,00 11,60 16,50 19

28、,75K 1/4 6,35 1/4 6,35 6,70 7,35 8,15 9,30 10,60 12,20 17,20 20,35Table 7 Terminals Stud K W # 6 3,50 4,4 6,3 # 8 4,17 7,1 8,7 # 10 4,83 7,1 8,7 1/4 6,35 11,1 11,9 5/16 7,94 11,1 11,9 Terminal thickness: 0,84 4.4.2 Recommended lengths (R10 series as per standard ISO 3) and maximum resistance See Tab

29、le 8. Table 8 Length L 80 100 125 160 200 250 400 500 Resistance (m) 0,48 0,59 0,72 0,91 1,43 1,40 2,21 2,75 4.4.3 Other lengths possible (exceptional cases) See Table 9. Copyright European Association of Aerospace Industries Provided by IHS under license with AECMA Not for ResaleNo reproduction or

30、networking permitted without license from IHS-,-,-prEN 4199-004:20078 Table 9 Length L 180 220 280 350 450 600 650 700 Resistance (m) 1,02 1,24 1,54 1,94 2,48 3,29 3,56 3,83 4.5 Cross section code C (4,5 mm2) with terminal lugs for Code 050 or AWG10 cables 4.5.1 Dimensions and masses See Figure 3, T

31、able 10 and Table 11. Dimensions and tolerances are in millimetres. Key 1 Terminal lug 1 2 Terminal lug 2 Figure 3 Table 10 Assemblies Mass (g) End 1 End 2 lengths 80 100 125 160 200 250 400 Combination Variant Code Stud Stud N P Q R S T V A # 6 3,50 # 6 3,50 6,60 7,45 8,55 10,05 11,80 14,00 20,50B

32、# 8 4,17 # 6 3,50 6,50 7,40 8,50 10,00 11,75 13,90 20,45C # 10 4,83 # 6 3,50 6,50 7,35 8,45 9,95 11,70 13,90 20,40D 1/4 6,35 # 6 3,50 6,60 7,50 8,65 10,25 12,05 14,30 21,05E # 8 4,17 # 8 4,17 6,45 7,35 8,40 9,95 11,70 13,90 20,40F # 10 4,83 # 8 4,17 6,40 7,30 8,40 9,90 11,65 13,80 20,35G 1/4 6,35 #

33、8 4,17 6,50 7,40 8,55 10,15 11,95 14,20 20,90H # 10 4,83 # 10 4,83 6,35 7,25 8,30 9,85 11,60 13,80 20,30J 1/4 6,35 # 10 4,83 6,40 7,30 8,40 10,00 11,80 14,10 20,80K 1/4 6,35 1/4 6,35 7,00 7,90 8,95 10,55 12,50 14,80 21,50Copyright European Association of Aerospace Industries Provided by IHS under li

34、cense with AECMA Not for ResaleNo reproduction or networking permitted without license from IHS-,-,-prEN 4199-004:20079 Table 11 Terminals Stud K W # 6 3,50 7,6 9,5 # 8 4,17 7,6 9,5 # 10 4,83 7,6 9,5 1/4 6,35 11,9 13,5 Terminal thickness: 1,07 4.5.2 Recommended lengths (R10 series as per standard IS

35、O 3) and maximum resistance See Table 12. Table 12 Length L 80 100 125 160 200 400 Resistance (m) 0,36 0,44 0,54 0,68 0,84 1,64 4.5.3 Other lengths possible (exceptional cases) See Table 13. Table 13 Length L 180 240 250 320 350 380 Resistance (m) 0,76 0,97 1,04 1,32 1,44 1,56 Copyright European Ass

36、ociation of Aerospace Industries Provided by IHS under license with AECMA Not for ResaleNo reproduction or networking permitted without license from IHS-,-,-prEN 4199-004:200710 4.6 Cross section code D (7 mm2) with terminal lugs for Code 090 or AWG08 cables 4.6.1 Dimensions and masses See Figure 4,

37、 Table 14 and Table 15. Dimensions and tolerances are in millimetres. Key 1 Terminal lug 1 2 Terminal lug 2 Figure 4 Table 14 Assemblies Mass (g) End 1 End 2 Lengths 63 80 100 125 160 200 250 315 400 500 630 800 Combination Variant Code Stud Stud M N P Q R S T U V X Y Z E # 8 4,17 # 8 4,17 9,60 10,6

38、0 11,75 13,20 15,20 17,50 20,40 24,10 29,00 34,75 42,25 52,00F # 10 4,83 # 8 4,17 9,60 10,60 11,70 13,15 15,15 17,45 20,35 24,10 29,00 34,70 42,20 52,00G 1/4 6,35 # 8 4,17 9,40 10,40 11,55 13,00 15,00 17,30 20,15 23,90 28,80 34,55 42,00 51,80H # 10 4,83 # 10 4,83 9,55 10,55 11,70 13,15 15,15 17,45 2

39、0,30 24,05 28,95 34,70 42,15 51,95J 1/4 6,35 # 10 4,83 9,40 10,40 11,50 12,95 14,95 17,25 20,15 23,90 28,75 34,50 42,00 51,75K 1/4 6,35 1/4 6,35 9,20 10,20 11,35 12,75 14,75 17,10 19,95 23,70 28,60 34,30 41,80 51,60L 5/16 7,94 # 10 4,83 9,90 10,90 12,00 13,45 15,50 17,75 20,65 24,40 29,30 35,00 42,5

40、0 52,25M 5/16 7,94 5/16 7,94 10,20 11,20 12,35 13,80 15,80 18,10 21,00 24,70 29,60 35,35 42,85 52,60Copyright European Association of Aerospace Industries Provided by IHS under license with AECMA Not for ResaleNo reproduction or networking permitted without license from IHS-,-,-prEN 4199-004:200711

41、Table 15 Terminals Stud K W # 8 4,17 9,1 11,9 # 10 4,83 9,1 10,3 1/4 6,35 9,1 11,9 5/16 7,94 10,3 14,3 Terminal thickness: 1,30 4.6.2 Recommended lengths (R10 series as per standard ISO 3) and maximum resistance See Table 16. Table 16 Length L 63 80 100 125 160 200 250 315 400 500 630 800 Resistance

42、 (m) 0,22 0,27 0,33 0,40 0,51 0,63 0,78 0,97 1,23 1,53 1,92 2,434.6.3 Other lengths possible (exceptional cases) See Table 17. Table 17 Length L 175 180 260 280 300 460 570 582 Resistance (m) 0,55 0,57 0,81 0,86 0,92 1,42 1,74 1,80 Copyright European Association of Aerospace Industries Provided by I

43、HS under license with AECMA Not for ResaleNo reproduction or networking permitted without license from IHS-,-,-prEN 4199-004:200712 4.7 Cross section code E (13 mm2) with terminal lugs for Code 140 or AWG06 cables 4.7.1 Dimensions and masses See Figure 5, Table 18 and Table 19. Dimensions and tolera

44、nces are in millimetres. Key 1 Terminal lug 1 2 Terminal lug 2 Figure 5 Table 18 Assemblies Mass (g) End 1 End 2 Lengths 80 100 125 160 200 250 Combination Variant Code Stud Stud N P Q R S T H # 10 4,83 # 10 4,83 21,00 23,60 26,80 31,25 36,40 42,80 J 1/4 6,35 # 10 4,83 20,75 23,30 26,50 31,00 36,10

45、42,50 K 1/4 6,35 1/4 6,35 20,50 23,05 26,25 30,75 35,85 42,25 L 5/16 7,94 # 10 4,83 21,40 24,00 27,15 31,65 36,75 43,20 M 5/16 7,94 5/16 7,94 21,80 24,35 27,55 32,05 37,15 43,55 N 5/16 7,94 1/4 6,35 21,15 23,70 26,90 31,40 36,50 42,90 Table 19 Terminals Stud K W # 10 4,83 13,5 11,9 1/4 6,35 13,5 11,

46、9 5/16 7,94 13,5 15,9 Terminal thickness: 1,52 Copyright European Association of Aerospace Industries Provided by IHS under license with AECMA Not for ResaleNo reproduction or networking permitted without license from IHS-,-,-prEN 4199-004:2007 13 4.7.2 Recommended lengths (R10 series as per standar

47、d ISO 3) and maximum resistance See Table 20. Table 20 Length L 80 100 125 160 200 250 Resistance (m) 0,14 0,16 0,20 0,25 0,31 0,38 4.7.3 Other lengths possible (exceptional cases) See Table 21. Table 21 Length L 180 220 300 345 650 Resistance (m) 0,28 0,34 0,44 0,51 0,96 4.8 Braid assembly variant

48、(protection) See Table 22. Table 22 Code Conductor Terminals Use temperature T Tinned Tinned 150 C max. N Nickel Nickel 260 C max. 4.9 Material Round braid copper conductor: see EN 4199-006. Terminal lugs: the terminal lugs shall be qualified as per EN 3373-001. 5 Quality assurance 5.1 Qualification Product qualification: see EN 9133. Technical specification: see EN 4199-001. Number of cycles for mechanical fatigue test