ISA CLS-LOOP PROD LIFE CYC MGT-2011 Closed-Loop Product Life Cycle Management - Using Smart Embedded Systems.pdf

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1、Closed-Loop Product Life Cycle Management Using Smart Embedded Systemssmart embedded - 1 front pages.indd 1 4/20/2011 11:54:27 AMsmart embedded - 1 front pages.indd 2 4/20/2011 11:54:27 AMClosed-Loop Product Life Cycle ManagementUsing Smart Embedded SystemsEdited by Markus FreyPROMISE Interregional

2、Coordinating PartnerBombardier Transportationsmart embedded - 1 front pages.indd 3 4/20/2011 11:54:28 AMsmart embedded - 1 front pages.indd 4 4/20/2011 11:54:28 AMLibrary of Congress Cataloging-in-Publinulltion nullta in PronullssClosed-Loop Product Life Cycle Management Using Smart Embedded Systems

3、Copyright 2011 by ISAInternational Society of Automation67 Alexander Drinullnullnullnullnullx 12277nullnullarch nullriangle nullrnull null 2770nullAll rightnullrenullrnulldnullnullinted in the nullited Statenullof Americanull10 nullnull7 6 nullnullnull2ISnullnullnullnull1nullnull007null1nullnullo pa

4、rt of thinull nullornull may be reproducednull nulltored in a retrienullal nullynulltemnull or trannullmitted in any form or by any meannullnull electronicnull mechanicalnull photocopyingnull recording or othernullinullenull nullithout the prior nullritten perminullnullion of the publinullhernullnul

5、lticenulle information prenullnted in thinullpublication inullfor the general education of the readernullnullcaunull neither the author nor the publinuller hanullany control onullr the unull of the information by the readernullboth the author and the publinuller dinulllaim any and all liability of a

6、ny nullnd arinullng out of nullch unullnullnulle reader inullexpected to exercinull nullund profenullional nulldgment in unullng any of the information prenullnted in a particular applicationnullAdditionallynullneither the author nor the publinuller hanull innullnulligated or connulldered the effect

7、 of any patentnullon the ability of the reader to unull any of the information in a particular applicationnullnulle reader inullrenullonnullble for renullenullng any ponullible patentnullthat may affect any particular unull of the information prenullntednullAny referencenullto commercial productnull

8、in the nullrnullare cited anullexamplenullonlynullnullither the aunullthor nor the publinuller endornullnullany referenced commercial productnullAny trademarnull or tradenullnamenullreferenced belong to the renullectinull onuller of the marnullor namenullnullither the author nor the publinuller manu

9、llnullany reprenullntation regarding the anullilability of any referenced commercial product at any timenullnulle manufacturernullnullinnullructionnullon unull of any commercial product munull be follonulld at all timenull enulln if in connullct nullth the information in thinullpublicationnullsmart

10、embedded - 1 front pages.indd 5 4/20/2011 11:54:28 AMsmart embedded - 1 front pages.indd 6 4/20/2011 11:54:28 AMPrefaceDenulleloping a nullClonullednullnulloop nullroduct nullife Cycle nullanagement nullnullnullnullnull unulling Smart nullmbedded Synulltemnullnull nullanull the challenging minullnul

11、lion for the InullS nullronullect nullnullnullnullISnullnullnullroduct nullife Cycle nullanagement and Information nullracnulling unulling Smart nullmnullbedded Synulltemnullnullnull nullhich nulluccenullnullfully concluded in 200nullnullnullnullnullnullISnull denulleloped a nenull type of clonulled

12、nullloop nullnullnull banulled on product emnullbedded Information Denullicenull nullnullnullIDnullnull nullhich allonullnull product information to be tracnulled at all timenull and in any location around the nullorldnull nullhinull nenull nullnullnull nullynulltem enablenull product unullernullnul

13、l maintainernullnull and manufacturernull to manage the life cycle information of their productnull nulleamlenullnullly onuller all life cycle phanullenullnull beginning of life nullnullnullnullnullnull middle of life nullnullnullnullnullnull and end of life nullnullnullnullnullnullnullnuller the ne

14、xt nullnulle chapternullnull thinull boonull nullill pronullide indunulltrial unullernull anull nullell anull the broad nullnullD community nullith an undernulltanding of the principlenull behind the nullnullnullnullISnull technologienullnull their nulluccenullnullful implementation in the nullnulln

15、ullnullISnulldemonnulltratornullnull and their enormounull potential acronullnull the indunulltrial nullpectrumnullChapter 1null Introduction nullith onullernullienull on the InullS nullnullnullnullISnull pronullectChapter 2null Denullcription of the nullnullnullnullISnull nullClonullednullnulloop n

16、ullnullnullnull approachChapter nullnull nullxplanation of principlenull and achienullementnull for the main nullnullnullnullISnull technologienullChapter nullnull nullrenullentation of approach and renullultnull for nullariounull nulluccenullnullfully denulleloped demonnulltratornull in different i

17、ndunulltrial areanullChapter nullnull nullighlightnull on benenulltnull unulling nullnullnullnullISnull technologienull and itnull apnullplicability for broad indunulltrial nulleldnullnullhe material for thinull boonull inull tanullen from the nullnullnullnullISnull nullornull and delinullerablenull

18、nullith contribution from all pronullect partnernullnullAcknowledgmentsnulln behalf of the InullS nullnullnullnullISnull pronullect connullortiumnull I gratefully acnullnonullledge the InullS organinullation and all regional funding organinullationnull for their great nullupnullport in carrying out

19、the nullnullnullnullISnull pronullect nullo nulluccenullnullfullynullI extend our gratitude and appreciation to nullnullneida and enullpecially to Allan smart embedded - 1 front pages.indd 7 4/20/2011 11:54:28 AMnullartel and Sunullan Colnullell for their innullaluable nullupport and effortnull in m

20、anulling thinullboonull ponullnulliblenullI nullould linulle to nullend nullpecial thannullnull to the nullariounull authornull of the chapternull in thinull boonull for their great effortnullnull anull nullell anull to the nullegional Coordinating nullartnernullfor alnullaynull nulleeping thinull l

21、arge interregional pronullect team on a nulluccenullnullful tracnullnulland lanulltbut not leanulltto all pronullect partnernull for their collaboration and their contributionnull to thinull pronullectnullnullarnullunull nullreynullnullnullnullISnull Interregional Coordinating nullartnernullombardie

22、r nullrannullportationsmart embedded - 1 front pages.indd 8 4/20/2011 11:54:28 AMThe O3neida Publications Seriesnullhinull boonull inull one of a nullerienull of boonullnull to be produced nullithin nullnullneida on nullariounullnullubnullectnull related to dinulltributed automationnull nullnullneid

23、a inull a Canadian notnullfornullpronullt corporationnull nullnullneida nullurope inull a notnullfornullpronullt anullnullociation headnulluartered in nullrunullnullnullelnullnull nullelgiumnull nullogether they form the hub of the nullnullneida netnullornullnullnull nullheir nulloint minullnullion

24、inull to operate anull a netnullornull of netnullornullnull fonulltering the denullelopment and deployment of dinulltributed indunulltrial automation technologienull banulled on open nulltandardnullnull nullhenulle nulltandardnull includenull among othernullnull the nulloundation for Intelligent nul

25、lhynullical Agentnull nullnullInullAnullnull the Denullice nullronullle for nulleb Sernullicenull nullDnullnullSnullnull nulleb Cranulller nullnullCnullnull and International nulllectrotechnical Comminullnullion nullInullCnull 611null1 and 61nullnullnullnullnullhe nullnullnullnullISnull technologien

26、ull are a nenull type of nullClonullednullnulloop nullroduct nullife Cynullcle nullanagement nullnullnullnullnull unulling Smart nullmbedded Synulltemnullnullnull nullhich allonull tracnulling of product information at all timenull and in any location around the nullorldnull nullhinullnenull clonull

27、ednullloop nullnullnulldenulleloped and nullalidated in the Intelligent nullanufacturnulling Synulltemnull nullInullSnull pronullect nullnullnullnullISnullenablenull product unullernullnull maintainernullnull and manufacturernull to manage the life cycle information of their productnull nulleamlenul

28、lnullly onuller all life cycle phanullenullnullnulluture nullolumenull in the nullnullneidanullISA nullerienull on automation nullill addrenullnull other enullually prenullnulling inullnulluenullnull nullnullneida nullill alnullo publinullh materialnull on automation obnullnullectnull anull part of

29、thinull nullerienullnull nullinallynull thinull boonull inull the renullult of a concerted effort by many nullnullneida membernullnull I thannull them all for their dedication and comnullmitment to nullnullneida anull nullolunteernullnull I particularly thannull nullrnull nullarnullunull nullrey fro

30、m nullombardier nullrannullport for hinull leadernullhip of the nullnullnullnullISnull pronullect and for hinulllead role in anullnullembling thinull boonullnullI alnullo thannull Allan nullartelnull nullnullneida Chief nullperating nullfnullcernull for coordinating and managing the denullelopment o

31、f the entire nullnullneida nullerienull of boonullnull and publicanulltionnull on dinulltributed automationnull nullinallynull I thannull ISA for their continued interenullt and nullupport in manulling the publication and dinulltribution of thinull important boonulland boonull nullerienull ponullnul

32、liblenullAntonio ValentiniChief nullxecutinulle nullfnullcernullnullneidasmart embedded - 1 front pages.indd 9 4/20/2011 11:54:28 AMsmart embedded - 1 front pages.indd 10 4/20/2011 11:54:28 AMxiTable of ContentsList of Figures xviiList of Tables xxvi1 Introduction .1The main objectives 1The PROMISE

33、deliveries in brief . 4Managing the PROMISE project . 72 Objectives, Principles, and Cornerstones 11The PROMISE nullallenge . 11nulldressing the nullallengenullthe PROMISE proposition 1nullPROMISE Pnull snulltem ar chitectnulle . 1nullnullo can benenull from PROMISEnull . nullnullghlights of achieve

34、ments nullThe PROMISE demonstrators nullnullnclnullions . nullReferences null3 Pnullnullnull T ecnullologies 313.1 Pnullnullnull nullstenullnull cnulltecturePROMISE architectnulle concepts nullnullrdnullre lanullr 41Prodnullt embedded information device nullEInull . 4nullPROMISE nullta Ser vices . 4

35、nullPROMISE PnullMnullSS null3.2 Product nullbedded Infornulltion nullvice nullnullnull nullnullncept of PEInull nullnullnullition of nullre P null . 7nullSemantics of nullre P null interface. 77nullre PEInullPrototnulle Implementation nullSnullmar null . nullTable of Contentssmart embedded - 3 TOC.

36、indd 11 4/20/2011 11:25:07 AMxii Closed-Loop Product Life Cycle ManagementUsing Smart Embedded Systems3.3 nullddlenullre nullnullcating information sonullces . nullPROMISE messaging interface nullPMI implementation in nullalog . 1nullnullnclnullions . 1nullReferences 1null3.null Product nullta and n

37、ullonulledge nullnagenullnt nullnullnull 111Introdnulltion 11nullnullers and nuller roles . 11nullnullnctional renullirements . 114nullsign criteria . 11nullThe PROMISE PnullM snulltem . 1nullThe PROMISE PnullM SOM 1nullPnullM snulltem prototnullical implementation 1nullnullnclnulling remarnull 1nul

38、lnullnullonulledgment 1nullReferences 1null3.null nullcision nullpport nullstenullnullnullnull 13nullnullstract . 1nullIntrodnulltion 14nullPrevionull nullrnull 141nullshort histor nullof nullS . 141Main components of a nullS . 14nullnullS in PROMISE 14nullThe nullS platform P nullnullnullTE . 147nu

39、ll chitectnulle overvienull . 14nullnullta Enullhange Interface . 1nullnullonullbased compnullation engine . 1nullnullnenulls 1nullSnullmar null . 1nullReferences 1null3.null Integrated nullsign nullpport .1nullOnullline 1nullRenullirements analnullis and real data evalnulltion 1nullModelling and sn

40、ulltem framenullrnullfor evalnulltion of nullalitnulldegradation . 1nullReliabilitnulldesign method based on evalnulltion smart embedded - 3 TOC.indd 12 4/20/2011 11:25:07 AMxiiiTable of Contentsof nullalitnulldegradation . 1nullMaintenance planning for life cnullle management 1nullProdnullt life cn

41、ullle management nulling feedbacnull of operational information . 1nullPrototnulling and evalnulltion 1nullnullplication enullmples 1nullMaintenance planning for life cnullle management 1nullProdnullt life cnullle management nulling feedbacnull of operational information . 171nuller preference 17nul

42、lSnullporting consnullers in nulle and maintenance of nullnullof their Pnull 17nullSnullmar null . 17nullReferences 17null3.null nullandardinulltion .1nullIntrodnulltion 1nullScope of standardinulltion for the PROMISE Enullproject 1nullnullrdnullre lanullr and nullre PEInull . 1nullnullre P null int

43、erface 1nullPROMISE nullta Ser vices nulliddlenullrenull . 1nullPMI nullROMISE Middlenullre Interfacenull 1nullPnullM 1nullnullnclnullions and nenull steps 1nullReferences 1null3.null Identifnullng and nullaluating tnull Pnullnullnull nullnullnstratorsnullnullsiness nullfects .1nullnullnullfocnull o

44、n the nullmonstratorsnullbnulliness effectsnull 1nullMethodologies for assessment of bnulliness potentialnulltargetsnulland effects 1nullMethodolognull1nullnullsiness Effect Evalnulltion MethodolognullnullEEMnull 1nullMethodolognull nullnull nullostnullbenenullt and sensitivitnull analnullses. nulln

45、ullnullornullsessionsnulleetings at demonstrator onullersnullsites nullnullnulleneral comments on the analnullses of demonstrators bnulliness potential . null7nullnclnullion nullnullnullbliographnull nullnullsmart embedded - 3 TOC.indd 13 4/20/2011 11:25:07 AMxiv Closed-Loop Product Life Cycle Manag

46、ementUsing Smart Embedded Systemsnull Pnullnullnull nullnullnstrators.2nullnull1 nullnullnstrators Covering nullltiple Life Cnullle Pnullses 213null1.1 Product nullalitnullnullaluation nullsed on Product Life Cnullle nulldelling nulltnullnullsturbances 21nullProdnullt life cnullle modelling nullth d

47、istnullbances nullnullProdnullt reliabilitnulldesign null7Prodnullt reliabilitnullbased on prodnullt life cnullle modelling nullnullProdnullt life cnullle modelling nullder distnullbances . nullnullProdnullt fnullctional modelling . nullnullSnullmar null . nullnullnull1.2 Tracnullng of nullterial fr

48、onullnullceipt, Processing to nullorage and nullipping, Including Custonullr ClainullTracnullng .233nullginning Of nullfe nullOnull null4Middle of nullfe nullOnull nullnullEnd of nullfe nullOnull . nullnullPnull for nullnullmanagement . null7nullnclnullion nullnullnull2 nullginning of Life nullnulln

49、strators 2nullnull2.1 Transfornulltion of Field nullta into nullnullnullonulledge 2nullIntrodnulltion nullnullnullesign for null application scenario . nullnullnullaracteristics of the null nullnulldemonstrator nullnullImplementation of nullnulldemonstrator . null1nullalnullis of obtained resnullts null4nullnclnullions . null1References nullnullnull2.2 nullaptive Production 2nullIntrodnulltion nullnullnullaptive Prodnulltion scenario . null4Renullirements for nullaptive Prodnulltion null7smart emb