GMKOREA EDS-T-5601-2011 Electric Windshield Washer Reservoir.pdf

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1、 ENGINEERING STANDARDS General Specification SUPERCEDED EDS-T-5601 Electric Windshield Washer Reservoir This standard may be applied only for current project (incl. M300/M300F/M300 MCE). It is Superceded for all future projects and replaced by GMW16393. 98d4 88 88x 7 , F6* 72T8p) F$ . 1.1 +95 . ., E

2、:48t =(7 98d4 807 38%P E:48x 957F$ . 2.1 17 E:4 / . F$-1F 68 . 2.2 GM E:4 / . EDS-T-5241 GMW3059 2.3 dA E:4 / . F$-1F 68 . 3 4G :4/x -C D4 3.1 4G 88 . 3.1.1 9I . 4G 2X/x7t 8/x# 9P 2e#8x -PHLF 8TGF 9I Fx:8x J66 F$ . 3.1.2 $4= 3L$ . $4= 4G 42X0 8/x4 17%T 3L 8$ . ,) ! ., E:47 +d%P +& ?U9I -3L&8t , ,p*9

3、5 9I87 8 9IGF 9I%L66 F$ . 3.1.3 4G 8/x . 3.1.3.1 3PG F79 . y 795 : 2 50 mm3. y 7$ -88 : 10 E - 30 E . GM KOREA ENGINEERING STANDARDS EDS-T-5601 Copyright 2011 General Motors Company All Rights Reserved May 2011 Page 2 of 9 Version : 8 y Temperature deviation: 2.5 3.1.3.2 Thermostatic chamber. y Capa

4、city: minimum 50 mm3. y Temperature range: 10 - 30 . y Temperature deviation: 2.5 . y Humidity: 20% - 98%. 3.1.3.3 Electromagnetic vibrator with vibration adjusting function. 3.1.3.4 Adjustable voltage source. 3.1.3.5 DC voltmeter with class of accuracy 0.5 min. 3.1.3.6 DC ammeter with class of accu

5、racy 0.5 min. 3.1.3.7 Pressure gage. 3.1.3.8 Time switch capable of counting. 3.1.3.9 Beaker and measuring cylinder with graduations. 3.1.4 Test Piece. For engineering approval according to this standard, at least 10 samples shall be supplied. Tests shall be performed according to the allocation of

6、test samples listed in paragraph 4.12. 3.2 Conditions. 3.2.1 Environmental Conditions. Unless specified otherwise, each shall be conducted at +23 E 3 E . 3.3.2 Test Conditions. Deviations from the requirements of this standard shall have been agreed upon. Such requirements shall be specified on comp

7、onent drawings, test certificates, reports, etc. 3.4 Safety. This standard may involve hazardous materials, operations, and equipment. This standard does not propose to address all the safety problems associated with its use. It is the responsibility of the user of this standard to establish appropr

8、iate safety and health practices and determine the applicability of regulatory limitations prior to use. 3.5 Documentation. Samples of components or material released to this standard shall be tested for conformity with the requirements of this standard and approved by the responsible GM Department

9、prior to the start of delivery of production level components or materials. Any change to the component or material, e.g., design, function, properties, manufacturing process and/or location of manufacture requires a new release of the product. It is the sole responsibility of the supplier to provid

10、e the customer, unsolicited, with documentation of any change or modification to the product/process, and to apply for a new release. y 7$ D= : 2.5 E . 3.1.3.2 F7 F39 . y 795 : 2 50 mm3. y 7$ -88 : 10 E - 30 E . y 7$ D= : 2.5 E . y 3$ : 20% - 98%. 3.1.3.3 :%992F 10 P8 4G E8 Fx7F+ 4.12F8 4G E8 4G 3P2

11、P7 :4F$ . 3.2 8-L 9 . 3.2.1 G 9 . -$8 6=8 6# F 558 4G 8t +23 E 3 E8 7$ 972P 3LF %L66 F$ . 3.2.2 4G 9 . .,E:48p).Bd-6!#7 1F8t $-188 F8F6 F+ , 4)$+ , 4G 2e952P , .(2P&%7$+d%L66F$ . 3.6 6|987 $4F 7 9 . ., E:48t 88G ,p: , 86 , 8/x &%8x E FF 3L 8$ . ., E:48t 87 $4F 170 4)%P +& 6|98 ,l9P8 F8x 9P4F:# 6#$ .

12、 &d(2P 17 987 95FF 6|980 I 1B* 9DF , -18 9PF 728 957 7 .* 9IF# 8t ., E:4 1788 =y8 1F8$ . 3.7 : 2P* 9P) . 8 E:47 8F 9P%P .E8! 8*8 4G D8t ., E:47 9I%P 4G 8x 7 98x +94P6 F+ , 61 )= 987 GM :04 .2P8 388x -O6x6 F$ . .E8! 8*7 862P &H88 , d# , 22e , 9P9 )9I ,* /D# 21:7t 4)%P 6&F -8($ -P2%T 7 49PE 4* 7F$ . )

13、=8# +88 7= 7 .7t 14 68 9PE /21 )9I 18 - Gm8t P97 4F 2P* 9P)F6 F+ 4 9PE 4 4=8x F6 F$ . GM KOREA ENGINEERING STANDARDS EDS-T-5601 Copyright 2011 General Motors Company All Rights Reserved May 2011 Page 3 of 9 Version : 8 If not otherwise agreed to, the entire verification test shall be repeated and do

14、cumented by the supplier prior to start of delivery of the modified or changed product. In some cases, a shorter test can be agreed to between the responsible GM Department and the supplier. 4 Requirements and Procedure 4.1 General Requirements. The sample shall not show any visible damage or defect

15、s that affect the function or appearance. At least 500 ml of washing fluid shall always be contained in the reservoir so that the pump may carry out sucking and delivery. The pump shall be operated at each specified item. For other requirements, requirements in drawings shall be followed. 4.2 Requir

16、ements of Reservoir. The reservoir shall be made in a circular shape and be provided with a ventilation funnel so that washing fluid will not flow out when the vehicle runs at the maximum speed. The reservoir shall be capable of containing at least 1000 ml of washing fluid so that washing fluid may

17、come out immediately following operation of the switch. 4.3 Performance Test. With the reservoir filled up with water, perform 3-second operation of the pump 3 times and after a pause of 60 seconds measure the quantity of water and pressure. Test voltage shall be 13.0 0.5V, quantity of water shall b

18、e minimum 55 ml for 3-second operation and minimum 1000 ml for 60-second operation and the pressure shall be minimum 1.2 Kgf/cm2. In the above test, the hose linkage shall be complete and be free from water leakage. The above test is based on 2 nozzles. If the test is performed with only 1 nozzle, h

19、alf of each quantity shall be applied with the pressure remain unchanged. When two pumps are involved, each pump shall meet the above requirements. In performance test, the composition of test samples shall conform to Appendix A “Connection Diagram for Performance Test”. 4.4 Dry Temperature Stabilit

20、y Test. Without filling the reservoir with washing fluid, perform test to the following sequence: Minimum 12 hours at +23 E 3 E . 2 hours at +90 E 2.5 E . 3 hours at +23 E 3 E . 2 hours at -40 E 3 E . Minimum 3 hours at +23 E 3 E . $* F84 6# F , )=8# P9 Gm8t -%P 9PE8 )= 987 98= : 4G 8x -L.) 3LFF 0*

21、,l2PGF6 F$ . 8. 77 86 GM :04 .2P7t )=888 F87 8F $%P : 4G 8x 44F 3L 8$ . 4 7 9 -C 4G 92F 500 ml8 2l=768x =x86 F$ . DF8# :9I%P 5 F+72P -L&4 8% %L66 F$ . , -J8 7 1F8t $+7 +d%P 8x &d*$ . 4.2 *94- 7 1F . *94-# 8% =4 $4 2$) $ * & GdB8p) 2l=68 H) !7X: 6 GdB 2X? -C 8GI8p) +&69l6 F$ . *94-# 388?* 8% 4A & :4

22、2l=68 !7 3L 8$) 2F 1000 ml 8 2l=68x “W8x 3L 866 F$ . 4.3 2e# 4G . *94-* ,p) 4& =x7 G 3 2 55 ml, 602 1000 ml 866 F+ 6)Y8t 2 1.2 Kgf/cm2 866 F$ . ,* 7t2 DF88 2/x98*# $+7 +d%P 9P?* &d*$ . 888 4G 4 Gl3 7$ 18# 7x98H 7$%L66 F+ #83L4 666 F$ . 888 4G 8t 2P8 “:8x d.,8p) F 9P?8+ +6 1P8 “:) 4G 8x 44 F$+ 6)Y8 9

23、P?# -% 8 68p+ 3L(8t 558 7 F8 -L8x ?F$ . +6 % P8 DF8) 2e8 %L6 8$+ DF8 558t 888 9P?* +9F7 6 F$ . 2e# 4G 4 4G E8 2e8t .E A 8 “2e#4G 2T$ ”* &d*$ . 4.4 94 7$ 6|9I2e 4G . *94-7 2l=68x “W: 6 $8 1F7 8 4FF$ . +23 E 3 E72P 2 1248 . +90 E 2.5 E72P 248 . +23 E 3 E72P 348 . -40 E 3 E72P 248 . +23 E 3 E72P 2 348

24、. GM KOREA ENGINEERING STANDARDS EDS-T-5601 Copyright 2011 General Motors Company All Rights Reserved May 2011 Page 4 of 9 Version : 8 At completion of exposure to each of the above temperature, the reservoir shall show no sign of deformation or defects in appearance. And the pump, when operated for

25、 6005 sec under 13V0.5V immediately after exposure to each of the above temperature, shall show no sign of faulty operation and meet requirements of performance test in paragraph 4.3. Checking of operation of the system composed of two pumps shall be carried out by simultaneously operating the two p

26、umps and performance test in paragraph 4.3 shall be performed for each of the pumps. 4.5 Temperature Stability Test. With the reservoir filled up with water, and expose the washing system to each of the following temperature for regulation of a region for 8 hours and subsequent for 4 hours. During a

27、nd after the test, requirements of performance test shall be met and the washing system shall show no sign of defects in appearance, cracks and deformation. Region temperature regulation: domestic +60 E , European +80 E , North America +90 E . Temperature regulations have to apply each region, and a

28、pply a highest temperature each region. 4.6 Low Temperature Test. With the reservoir filled up with water, perform 3-second operation of the pump 3 times so that the hose will be filled with water. Expose the washing system filled up with water 6 cycles to a cycle of -18 E 3 E for 4hours and subsequ

29、ent +23 E 3 E for 20hours. Subsequently, expose it to -18 E 3 E for 4hours and apply 130.5V to the pump to operate it 3 cycles with 1 cycle consisting of a 600.5 second operation and 101 minute pause. During this, the pump shall operate normally and the reservoir shall show no sign of cracks and def

30、ormation. Subsequently, expose the washing system to +23 E3 E for 24 hours and then perform performance test in paragraph 4.3. During and after the test, requirements of performance test shall be met and the washing system shall show no sign of defects in appearance, cracks and deformation. Region t

31、emperature regulation: domestic, European -18 E , North America -30 E . Temperature regulations have to apply each region, and apply a lowest temperature each region. 4.7 High Temperature Test. With the reservoir filled up with water, perform 3-second operation of the pump 3 times so that the hose w

32、ill be filled with water. Expose the washing system filled up with water to each of the following temperature for reservoir mounting position for 8 hours. At the designated temperature, stop up the nozzle and apply 130.5V to the pump to operate it 6 cycles with 1 cycle consisting of a 3 second opera

33、tion and 7 second pause. 888 558 7$ -?4 !# 49D72P *94-# GIB8 -GI8! , 7418 .( -P28 666 F+ DF8$ 558 7$ -?4 !# 49D72P 13V0.5V 8 9868p) 6005 Q 8000G 8%4A$ . 888 4G :E ,p8! 2l=68 $4 *94-) 8 3PG%L# 8t F7F+ , +6 2 P8 DF8) 2e%P 8x 4G F &# 1P8 DF8* 8%4A G $8 DF8* 8% 4A+2P 4G 3LFF$ . 888 4G G 4.3F8 2e#4G 8x +

34、9F6 F 7GI1 7(8! -GI8 666 F$ . 888 4G 4 17 -C 7 8%47# ,p8x 17F+ , 947 47# 2l=68x 17F$ . 4.9 !:% 2e 4G . 2l= 768p) *94-* 4& =x7 Gl37 2l=68 =x8:$) 3 )d : 10020 KPa. y pH “$ : 6.5 - 7.5 (232 E ). y =x?( : 80 cm3$- 1.50.2 . y 70 “$ : 5 %. y 4G 48 : 14448 . 888 4G G 1772P 2448 -? G 7GI1 -GI , 7(8 666 F+ 4

35、.3 F8 2e#4G 8x +9F7 6 F$ . 4.12 4G 3P2P -C 4G E 3L( . Test Items / 4G F+ Number of Test Samples / 4G E 3L( 1 2 3 4 5 6 7 8 9 10 General requirements / 8-L958 7 1F X X X X X X X X X X Requirements of reservoir / *94- 7 1F X X X X X X X X X X Performance test / 2e# 4G X X X X X X X X X X Dry temperatu

36、re stability test / 94 7$ 6|9I2e 4G X X X X X X X X X X Temperature stability / 7$ 6|9I2e 4G X X X X X X X X X X GM KOREA ENGINEERING STANDARDS EDS-T-5601 Copyright 2011 General Motors Company All Rights Reserved May 2011 Page 7 of 9 Version : 8 Test Items / 4G F+ Number of Test Samples / 4G E 3L( 1

37、 2 3 4 5 6 7 8 9 10 Low temperature test / 947 4G X X X X X X X X X X High temperature test / 74G X X X X X X X X X X Durability test / ! 4G X X X X X X X X X X Vibration resistance test / !:%4G X X Water resistance test / !3L 4G X X X Salt spray test / 703L 4G X X X X X 5 Provisions for Shipping No

38、t applicable 6 Notes 6.1 Glossary. Washing System. The electric washing system is installed to help secure drivers view at washing of the front windshield, rear windshield and head lamp cover glass. Electric Washer Pump. The electric washer pump, which called simply “the pump”, helps to jet washing

39、fluid through the hose system and the nozzle installed on the windshield outer surface. Reservoir. The reservoir, component of the washing system, contains an appropriate amount of washing fluid. Hose System. The hose assembly system, component of the washing system, connects the reservoir to other

40、parts. Nozzle. The nozzle, component of the washing system, is installed on the windshield outer surface. Operating System. The operating system, connected by wire, carries out pump operation and stop. Pressure P1. Pressure P1 refers to the maximum pressure measured between the nozzle and the reserv

41、oir. 5 2T957 $4F 9F F$-1F 68 . 6 768 9I8 6.1 98,l 76 . 2l=8? . 98d4 2l= 8?# 68T* , %8T* , G& (F8 E+ 8T*7 2l=4 7984 G.(7 $78x :0$) 8=%L6 8$ . 98d4 7t2 DF8 . 98d4 7t2 DF8# DF8( .*7+ Gl3 43B0 8T* E+8 -H.7 8=%L6 8# “:8x BF7 2l=68x .1B) F#$ $78x :0# 8?8$ . *94- . *94-# 2l= 8?8 2eE8p)2P 2l=68x 95$-( 8=B)

42、F# 8?8$ . Gl38? . Gl3 9* 8?# 2l= 8?8 2eE8p)2P *94-7t $* .E8 7$ 8? 7!G8x F$ . “: . “:8t 2l= 8?8 2eE8p)2P 8T*8 -H .7 8=%L68$ . 8% 8? . 8%8?# 388?)2P 982T8p) 7$%L6 86 DF88 8%-C 9I:* FF$ . 6)Y P1. 6)Y P1 8t “:0 *94- 1872P ?U9I%P $4 6)Y8x +F$ . GM KOREA ENGINEERING STANDARDS EDS-T-5601 Copyright 2011 Gen

43、eral Motors Company All Rights Reserved May 2011 Page 8 of 9 Version : 8 Ejection Quantity. The ejection quantity refers to the amount passing through the nozzle the washing system pump to. Test Voltage. Test voltage is the voltage to drive the pump and is measured at the pump terminal. Current. Cur

44、rent here means the current that passes while test voltage is being applied to the pump. 6.2 Acronyms, Abbreviations, and Symbols. Not applicable. 7 Additional Paragraphs 7.1 All parts or systems supplied to this standard must comply with the requirements of GMW3059, Restricted and Reportable Substances for Parts. 8 Coding System This standard shall be referenced in other documents, drawings, etc., as follows: EDS-T-5601 9 Release and Revisions This standard was originated in October 1990. It was first approved by Enginee