GMKOREA EDS-M-1804-2011 Heat-Resisting Steel Bars for Valve (VERSION 4 English Korean This standard may be applied only for current project It is Superseded for all future projects.pdf

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1、 ENGINEERING STANDARDS Material Specification SUPERCEDED EDS-M-1804 Heat-Resisting Steel Bars for Valve This standard may be applied only for current project. It is Superceded for all future projects and replaced by DIN 17480. -/7 !7(I.= Note: 8 E:48t G8 =9 7 FF7 957%L+ , FG P-P Program .Bd# DIN 174

2、80 8p) $4=F7 957F$ . Copyright 2011 General Motors Company All Rights Reserved April 2011 Originating Department: GM Korea Engineering Standards Page 1 of 6 Version : 4 1 Scope 1.1 Material Description. This standard specifies heat-resisting steel bars for valves used by GM Korea Company (hereinafte

3、r referred to as the “GM Korea“). 1.1.1 Type and Use (Reference). 1 P7 1.1 8: 8-L C2e . 8 8t GM Korea Company (8F “$-1 ( F )72P 17F# -l/7 !7(I.=7 $4F7 9IF$ . 1.1.1 9* -C 7$ (=l ). Table 1: Type and Use / E 1: 9* -C 7$ Type / 9* Uses / 7$ Applications / 957 72e , !7(2e -C !*+2e8 7 %L# 7:-l/7 . Intake

4、 valve. Stem-exhaust valve. / Hd -l/ . 3B -dd -l/ . Austenitic bars / 7X3B!8C SUH 36 Head-exhaust valve. / G& -dd -l/ . Remark: When it is necessary to indicate bars and wires with symbols, add B, or WR to the end of type symbol. Ex) SUH3 B, SUH36 WR. / /x : .=87t 2T8(# 8x dGl) E4F Fx74 8# 77# 9* dG

5、l8 !7 B, WR* .8$ . 957 707 38%P E:48x 957F$ . 2.1 17 E:4 / . ISO 148 ISO 6506 JIS Z2241 KS B0801 KS B0809 KS D0228 2.2 GM E:4 / . GMW3059 2.3 dA E:4 / . TMC003 Material Safety Data Sheet guidance documents GM KOREA ENGINEERING STANDARDS EDS-M-1804 Copyright 2011 General Motors Company All Rights Res

6、erved April 2011 Page 2 of 6 Version : 4 3 Requirements 3.1 Chemical Composition. 3 7 1F 3.1 GF 2e. . Table 2: Chemical Composition (Unit: wt%) / E 2: GF 2e. ($88 : wt%) Type / 9* C Si Mn P S Ni Cr Mo N SUH 3 0.35 ) 0.45 1.80 ) 2.50 0.60 max / 0.60 8F 0.030 max / 0.030 8F 0.030 max / 0.030 8F 0.60 m

7、ax / 0.60 8F 10.00 ) 12.00 0.70 ) 1.30 - SUH 36 0.48 ) 0.58 0.35 max / 0.35 8F 8.00 ) 10.00 0.040 max / 0.040 ) 0.090 3.25 ) 4.50 20.00 ) 22.00 - 0.35 ) 0.50 Remark: The above values are based on ladle analysis, and tolerances of product analysis shall conform to Table 4 in KS D0228 Product Analysis

8、 and Its Tolerance for Wrought Steel. / /x : 1dF8t )8 (%) Hardness (HB) / $ (HB) Charpy impact value(J/cm2) / 2Fp? (J/cm2) Applicable diameter (mm) / 957: (mm) SUH 3 930 min. / 930 81 685 min. / 685 81 15 min. / 15 81 35 min. / 35 81 269 min. / 269 81 20 min. / 20 81 25 max. / 25 8F Remark 1: Heat t

9、reatment condition: After oil quenching at 980 ) 1080 E , perform rapid cooling at 700 ) 800 E . Remark 2: Hardness after annealing (800 ) 900 E : slow cooling) shall be 269 HB or less. / /x 1: 7(=* 9 : 980 ) 1080 E 8T!G 700 ) 800 E =! . /x 2: 6$* (800 ) 900 E 2P! ) 1B8 $# 269 HB 8F8 . 3.2.2 Austeni

10、tic bars. 3.2.2 7X3B!8C . Table 4: Mechanical Properties after Solution Treatment and Aging Treatment E 4: 7G 7(=* -C 4G=* G d95 2e: Type / 9* Tensile strength (N/mm2) / 88I$ (N/mm2) Yield strength (N/mm2) / F.)I$ (N/mm2) Elongation (%) / 48 (%) Hardness (HB) / $ (HB) Applicable diameter(mm) / 957:

11、(mm) SUH 36 880 min. / 880 81 560 min. / 560 81 8 min. / 8 81 302 min. / 302 81 25 max. / 25 8F Remark 1: Heat treatment condition: After rapid cooling (solution treatment) at 1100 ) 1200 E , perform air cooling (aging treatment) at 730 ) 780 E . Remark 2: The mechanical properties of bars which are

12、 not heat-treated after cold drawing shall be as agreed on between the purchaser and the manufacturer. / /x 1: 7(=* 9 : 1100 ) 1200 E =! (7G 7(=* ) G 730 ) 780 E )! (4G=* ). /x 2: !8 &)8 G 7(=* F: 68t .=8 d95 2e:8t +88 GE87 &d*$ . GM KOREA ENGINEERING STANDARDS EDS-M-1804 Copyright 2011 General Moto

13、rs Company All Rights Reserved April 2011 Page 3 of 6 Version : 4 3.3 Physical Properties (For Reference). 3.3 ,p*95 2e: (=l? ). Table 5: Physical Properties / E 5: ,p*95 2e: Type / 9* Density (g/cm3) / -4$ (g/cm3) Elastic modulus (KN/mm2) / A2e3L (KN/mm2) Coefficient of thermal expansion ( /m E ) /

14、 7(Dq=q3L (Pm/m E ) Thermal conductivity (W/m E ) / 7(98$ (W/m E ) Specific heat capacity (J/g E ) / /x7( (J/g E ) 20 ) 100 E 20 ) 700 E SUH 3 7.70 226 12.9 14.0 21.0 0.50 SUH 36 7.70 215 14.5 18.4 14.5 0.50 3.4 Microstructure. To secure excellent hot forging property, carbide shall be distributed a

15、s finely and uniformly as possible, and banded or network structure carbide shall not be allowed. 3.5 Surface Condition. The surface shall be smooth and free from internal and external defects harmful to the manufacturing process or the function of the products. 3.4 -,2l9: . 73LF 7(8$92e8x G.(Fd 88F

16、7 AG,p8t 4#F F -,2lF 8F .E %L66 F+ , 2T18! +18 AG,p8t F7%L: 6#$ . 3.5 E+ 9 . E+8t +!|F7 6 F+ , 9PE8 9P9)9I8! d#7 F* :0# ! 7.8 F8t F7%L: 6#$ . 3.6 Dimensions. 3.6 GI1 -C ?3L . Table 6: Standard Diameter (mm) / E 6: E:4 : (mm) 9 10 (11) 12 13 14 15 16 17 (18) 19 20 22 24 25 26 28 30 32 34 3.7 Test. 3.

17、7.1 All tests shall be performed at 235 E . 3.7.2 Test Standards. ISO 148: Charpy Pendulum Impact Test. ISO 6506: Brinell Hardness Test. JIS Z2241: Tensile Testing - Method of Test at Room Temperature. y Cross head speed shall be such that the increase rate of strain for parallel part of test piece

18、shall be 40 ) 80%/min. KS B0801: Tensile Test Piece for Metallic Materials-No. 4, No. 10, No. 14A. KS B0809: Impact Test Piece for Metallic Materials-No. 3. 3.7 4G . 3.7.1 +& 4G 8t 235 E72P 44F$ . 3.7.2 4G . ISO 148: Charpy Pendulum Impact Test. ISO 6506: Brinell Hardness Test. JIS Z2241: Tensile Te

19、sting - Method of Test at Room Temperature. y 882$# 4G D DF.8 3C) 4G D - 3Gl . GM KOREA ENGINEERING STANDARDS EDS-M-1804 Copyright 2011 General Motors Company All Rights Reserved April 2011 Page 4 of 6 Version : 4 4 Manufacturing Process 4.1 After hot rolling or forging, solution treatment and aging

20、 treatment shall be conducted for austenitic bars, and annealing or quenching and tempering shall be conducted for martensitic bars. 4.2 Unless otherwise specified, bars manufactured by cold drawing, grinding, cutting or combination of these procedures shall not be heat-treated. 5 Rules and Regulati

21、ons 5.1 Legal Regulations. All materials must satisfy applicable laws, rules, regulations and recommendations valid in the country of usage. 5.2 Language. In the event of conflict between the Korean and English language, the Korean language shall take precedence. 5.3 Inspection and Rejection. Sample

22、s of components or materials released to a GM material specification shall be tested for conformity with the requirements of this material specification and approved by the responsible Engineering department prior to commencement of delivery of bulk supplies. A new approval must be received for any

23、changes, e.g., properties, manufacturing process, location of manufacture, etc. If not otherwise agreed, all testing and documentation normally required for initial release must be completed. It is the responsibility of the supplier to inform the customer in a timely manner, without solicitation, an

24、d to include documentation of all modifications of materials and/or processes and to apply for a new release. If not otherwise agreed, all release tests shall be repeated and documented by the supplier prior to commencement of delivery of non-conforming bulk supplies. In individual cases, a shorter

25、test can be agreed to between the responsible Engineering department and the supplier. 5.4 Initial Source Approval. No shipments shall be made by any supplier until representative initial production samples have been approved by the appropriate Materials Engineering department(s) as meeting the requ

26、irements of this specification. 4 9P9 )9I18 775 9 4.1 7(8 67$ D# $9 G 7X3B!8C# 7G 7(=* -C 4G=* , *B18C# 6$* D# AP?0 BD*8x F$ . 4.2 !8 &)8 , 7$1 , 98 88x 7 , F6* 72T8p) F$ . 5.3 1 -C -L)X . GM 8-LE:47 8F 9P%P .E8! 8*8 4G D8t ., 8-LE:47 9I%P 4G 8x 7 98x +94P6 F+ , 61 )= 987 :04 .2P8 388x -O6x6 F$ . &H

27、88 , d# , 22e , 9P9 )9I ,* /D# 21: &%0 4)%P 6&F -8($ -P2%T 7 , 1)7 388x -O6x6 F$ . $* F84 6# F , 8-L958p) 4 4=8x F6 F$ . -$8 GE84 6# F , )=8# 38%L: 68t 9PE8 61 )= 987 +& F$- 4G 8x -L.) 3LFF 0* ,l2PGF6 F$ . 8. 77 86 :04 .2P7t )=888 F87 8F $%P : 4G 8x 44F 3L 8$ . 5.4 FF2P# 6| %P$ . GM KOREA ENGINEERIN

28、G STANDARDS EDS-M-1804 Copyright 2011 General Motors Company All Rights Reserved April 2011 Page 5 of 6 Version : 4 5.5 Material Safety Data Sheets/Safety Data Sheets (MSDS/SDS). For new product submissions, or when a change in chemical composition of an existing product has occurred, a complete cop

29、y of the Material Safety Data Sheet/Safety Data Sheet must be submitted in compliance with the Globally Harmonized System of Classification and Labeling of Chemicals (GHS) requirements or other country-specific MSDS/SDS requirements. In addition, product MSDS/SDS submissions must be in compliance wi

30、th specific country General Motors TMC003 Material Safety Data Sheet/Safety Data Sheet guidance documents where available. 5.6 All materials supplied to this standard must comply with the requirements of GMW3059, Restricted and Reportable Substances for Parts. 6 Approved Sources Engineering qualific

31、ations of an approved source are required for this standard. Only sources listed in the GM Materials File under this standard number have been qualified by Engineering as meeting the requirements of this standard. For other GM locations, the responsible Engineering group should be contacted to obtai

32、n the approved source in that individual country. 7 Notes 7.1 Glossary. Not applicable. 7.2 Acronyms, Abbreviations, and Symbols. GHS Globally Harmonized System MSDS Material Safety Data Sheet SDS Safety Data Sheet 8 Coding System This standard shall be referenced in other documents, drawings, etc.,

33、 as follows: 5.5 ,p:6|98.(8* / 6|98.(8* (MSDS/SDS). 49PE8 )= D# d97 )=%L# 9PE ! GF,p: 92e8 -%P 7 , GF ,p: .* y E47 4F 2l 9G 43B (GHS) D# 5 :7!- ,p:6|98.(8* / 6|98.(8* 7 1F8x +9F# ,p:6|98.(8* / 6|98.(8* 9PF6+ F$ . 4958p) 9PE8 ,p:6|98.(8* / 6|98.(8*# GM8 ,p:6|98.(8* / 6|98.(8*7 4F :?8 TMC0038 7 1F8x :

34、43LF6+ F$ . 5.6 ., E:47 9P4%P +& 8:&8t GMW3059 (8TF,p: 179P )8 9P* &d(6 F$ . 6 38 6= 8 E:48t 38%P 6=7 $4F d3T95 :8x 7F$ . 8 E:47 8F d3T958 :8 7x*%P GM 88 +2l7 !7(%P 6=+8 8 E:48 7 1F8x 94A$ . $* :7!7 88?F GM 8 7 , F$- 4-) 38%P 6= 9I.(* 83LFd 88F2P# F$- :04 .2P7t GE8F6 F$ . 7 768 9I8 7.1 98,l 76 . F$-

35、1F 68 . 7.2 66 -C dGl . GHS Globally Harmonized System MSDS Material Safety Data Sheet SDS Safety Data Sheet 8 Ed - $* ,l2P! $+ &%72P ., E:48 87%T &# $80 M8 EdF$ . OOOOO (EDS-M-1804) Material Specification Number / 8: E:4 -Gl Type / 9* GM KOREA ENGINEERING STANDARDS EDS-M-1804 Copyright 2011 General

36、 Motors Company All Rights Reserved April 2011 Page 6 of 6 Version : 4 9 Release and Revisions This standard was originated in June 1994. It was first approved by Engineering Standard Committee in June 1994. It was first published in June 1994. 9 9P9I -C P9I 8)Y ., E:48t 1994 “x 6 87 E:4 -Gl4 .7 %L6

37、 , d3TE:41,h7 8F 1994“x 687 38%L6$ . ., E:48t 1994“x 687 ) 9P9I / -PF%L6$ . Issue / P9I8)Y Publication Date / 38 88 Description (Organization) / 9PP9I76 (:04.2P ) 4 APR 2011 Apply new Engineering Standard Template and change the referenced test standards. Superceded (Corrosion / Metallurgical Material Lab Team) / 4 d3TE:4 64 957 -C 957 4G - - . F9I957 =* (28*4G D4 ) Cross Index (Reference) / $48 /x (=l ) EDS-M-1804 KS D 3731 SAE J775 DIN 17480 OPEL SUH 3 STR 3 - X40CrSiMo 10 2 - - - HNV 3 X45CrSi 9 3 QS 8845 SUH 36 STR 36 EV 8 X53CrMnNiN 21 9 - - - - X55CrMnNiN 28 QS 8855