EN 14427-2014 en Transportable refillable fully wrapped composite cylinders for Liquefied Petroleum Gases (LPG) - Design and Construction《液化石油气(LPG)设备及配件 液化气用(LPG)便携可再装式全包复合气缸 设计及建.pdf

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1、BSI Standards PublicationBS EN 14427:2014LPG equipment and accessories Transportable refillablefully wrapped compositecylinders for LPG Design andconstructionBS EN 14427:2014 BRITISH STANDARDNational forewordThis British Standard is the UK implementation of EN 14427:2014. It supersedes BS EN 14427:2

2、004 which is withdrawn.The UK participation in its preparation was entrusted to Technical Committee PVE/19, LPG containers and their associated fittings.A list of organizations represented on this committee can be obtained on request to its secretary.This publication does not purport to include all

3、the necessary provisions of a contract. Users are responsible for its correct application. The British Standards Institution 2014.Published by BSI Standards Limited 2014ISBN 978 0 580 71986 8ICS 23.020.30Compliance with a British Standard cannot confer immunity from legal obligations.This British St

4、andard was published under the authority of the Standards Policy and Strategy Committee on 30 June 2014.Amendments/corrigenda issued since publicationDate T e x t a f f e c t e dBS EN 14427:2014EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN 14427 June 2014 ICS 23.020.30 Supersedes EN 14427:200

5、4English Version LPG equipment and accessories - Transportable refillable fully wrapped composite cylinders for LPG - Design and constructionquipements pour gaz de ptrole liqufis et leurs accessoires - Bouteilles en matriau composite, transportables et rechargeables, pour gaz de ptrole liqufis (GPL)

6、 - Conception et fabrication Flssiggas-Gerte und Ausrstungsteile - Ortsbewegliche wiederbefllbare vollumwickelte Flaschen aus Verbundwerkstoff fr Flssiggas (LPG) - Auslegung und Bau This European Standard was approved by CEN on 4 January 2014. CEN members are bound to comply with the CEN/CENELEC Int

7、ernal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to an

8、y CEN member. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management Centre has the same status as the official v

9、ersions. CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norwa

10、y, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG CEN-CENELEC Management Centre: Avenue Marnix 17, B-1000 Brussels 2014 CEN All rights of exploi

11、tation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 14427:2014 EBS EN 14427:2014EN 14427:2014 (E) 2 Contents Page Foreword 4 Introduction .5 1 Scope 6 2 Normative references 6 3 Terms and definitions .8 4 Design and manufacture 10 4.1 General . 10 4.2 Liner .

12、 11 4.2.1 Metallic liners 11 4.2.2 Non-metallic liners 12 4.2.3 Design drawing . 12 4.3 Composite overwrap 12 4.3.1 Materials 12 4.3.2 Winding 13 4.3.3 Cylinders without liners comprising two parts . 13 4.4 Finished cylinder 13 4.4.1 Design drawings . 13 4.4.2 Cylinders without liner . 14 4.4.3 Auto

13、frettage . 14 4.4.4 Manufacturing requirements for the finished cylinder . 14 4.4.5 Neck ring 15 4.4.6 Cylinder stability . 15 5 Cylinder and material tests 15 5.1 General . 15 5.2 Test procedures and test requirements . 16 5.2.1 Test No. 1 Composite material tests, including adhesives (where applic

14、able) 16 5.2.2 Test No. 2 Liner material tests 17 5.2.3 Test No. 3 Liner burst test 18 5.2.4 Test No. 4 Hydraulic proof test of finished cylinders 19 5.2.5 Test No. 5 Cylinder burst test . 20 5.2.6 Test No. 6 Pressure cycle test 21 5.2.7 Test No. 7 Artificial ageing test 21 5.2.8 Test No. 8 Exposure

15、 to elevated temperature at test pressure 22 5.2.9 Test No. 9 Cylinder body integrity impact tests . 23 5.2.10 Test No. 10 Drop test . 27 5.2.11 Test No. 11 Flawed cylinder test 28 5.2.12 Test No. 12 Extreme temperature cycle test . 29 5.2.13 Test No. 13 Fire resistance test 30 5.2.14 Test No. 14 Sp

16、ike puncture test . 31 5.2.15 Permeability test of cylinders with non-metallic liners or without liners . 32 5.2.16 Test No. 16 Torque test . 33 5.2.17 Test No. 17 Neck strength test . 33 5.2.18 Test No. 18 Neck ring test . 34 5.3 Failure to meet test requirements . 34 5.3.1 Metallic liners 34 5.3.2

17、 Complete cylinder . 34 6 Conformity assessment . 35 BS EN 14427:2014EN 14427:2014 (E) 3 7 Marking . 35 Annex A (normative) Prototype testing, design variant testing and production testing 36 A.1 General . 36 A.2 Prototype testing . 36 A.2.1 General . 36 A.2.2 Definition of new design . 36 A.2.3 Pro

18、totype testing requirements . 37 A.2.4 Prototype testing certificate . 38 A.3 Design variant testing . 39 A.3.1 General . 39 A.3.2 Definition of a design variant . 39 A.3.3 Design variant test requirements 42 A.3.4 Design variant testing certificate . 43 A.4 Production testing . 45 A.4.1 General . 4

19、5 A.4.2 Production test requirements 45 A.4.3 Liner batch tests and inspections . 45 A.4.4 Composite materials batch tests and inspections 46 A.4.5 Tests and inspections of the finished cylinder 46 A.4.6 Batch acceptance certificate 48 Annex B (informative) Examples of type approval and production t

20、esting certificates 49 B.1 Type approval certificate - composite cylinders with metallic liners 49 B.2 Type approval certificate - composite cylinders with non-metallic liners . 50 B.3 Type approval certificate - composite cylinders without liners . 51 B.4 Design variant approval certificate - compo

21、site cylinders with metallic liners 52 B.5 Production test certificate 53 Annex C (informative) Environmental checklist 55 Bibliography 57 BS EN 14427:2014EN 14427:2014 (E) 4 Foreword This document (EN 14427:2014) has been prepared by Technical Committee CEN/TC 286 “Liquefied petroleum gas equipment

22、 and accessories”, the secretariat of which is held by NSAI. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by December 2014 and conflicting national standards shall be withdrawn at the latest by De

23、cember 2014. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and/or CENELEC shall not be held responsible for identifying any or all such patent rights. This document supersedes EN 14427:2004. This document has been prepared u

24、nder a mandate given to CEN by the European Commission and the European Free Trade Association. This standard has been submitted for reference into the RID and ADR (see 11 and 12). Environmental considerations recorded in Annex C. The main technical changes to this revision include a full revision o

25、f the manufacturing processes in line with advances in manufacturing processes. According to the CEN-CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republi

26、c, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and the United Kingdom. BS EN 1

27、4427:2014EN 14427:2014 (E) 5 Introduction This European Standard calls for the use of substances and procedures that can be injurious to health if adequate precautions are not taken. It refers only to technical suitability and does not absolve the user from legal obligations relating to health and s

28、afety at any stage. It has been assumed in the drafting of this European Standard that the execution of its provisions is entrusted to appropriately qualified and experienced people. It is recommended that manufacturers develop an environmental management policy. For guidance see ISO 14000 series. A

29、ll pressures are gauge unless otherwise stated. NOTE This standard requires measurement of material properties, dimensions and pressures. All such measurements are subject to a degree of uncertainty due to tolerances in measuring equipment, etc. It may be beneficial to refer to the leaflet “Measurem

30、ent uncertainty leaflet SP INFO 2000 27” 14. BS EN 14427:2014EN 14427:2014 (E) 6 1 Scope This European Standard specifies minimum requirements for materials, design, construction, prototype testing and routine manufacturing inspections of fully wrapped composite cylinders with a water capacity from

31、0,5 litre up to and including 150 litres for liquefied petroleum gases (LPG) exposed to ambient temperatures, with a test pressure of at least 30 bar; is only applicable to cylinders which are fitted with a pressure relief valve (see 4.1.3); is applicable to cylinders with a liner of metallic materi

32、al (welded or seamless) or non-metallic material (or a mixture thereof), reinforced by fibres of glass, carbon or aramid (or a mixture thereof); is also applicable to composite cylinders without liners. Cylinders manufactured to this European Standard are suitable for temperatures down to 40 C. This

33、 European Standard does not address the design, fitting and performance of removable protective sleeves. Where these are fitted, the choice of material and sleeve performance should be considered separately. 2 Normative references The following documents, in whole or in part, are normatively referen

34、ced in this document and are indispensable for its application. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. EN 1439, LPG equipment and accessories - Procedure for checking LPG cylinder

35、s before, during and after filling EN 1442, LPG equipment and accessories - Transportable refillable welded steel cylinders for LPG - Design and construction EN 1964-3, Transportable gas cylinders - Specification for the design and construction of refillable transportable seamless steel gas cylinder

36、s of water capacities from 0,5 litre up to and including 150 litres - Part 3: Cylinders made of seamless stainless steel with an Rm value of less than 1100 MPa EN 12807, LPG equipment and accessories - Transportable refillable brazed steel cylinders for liquefied petroleum gas (LPG) - Design and con

37、struction EN 13110, LPG equipment and accessories - Transportable refillable welded aluminium cylinders for liquefied petroleum gas (LPG) - Design and construction EN 14140, LPG equipment and accessories - Transportable refillable welded steel cylinders for LPG - Alternative design and construction

38、EN 14717, Welding and allied processes - Environmental check list EN 14894, LPG equipment and accessories - Cylinder and drum marking EN ISO 75-1, Plastics - Determination of temperature of deflection under load - Part 1: General test method (ISO 75-1) EN ISO 75-3, Plastics - Determination of temper

39、ature of deflection under load - Part 3: High-strength thermosetting laminates (ISO 75-3) BS EN 14427:2014EN 14427:2014 (E) 7 EN ISO 175, Plastics - Methods of test for the determination of the effects of immersion in liquid chemicals (ISO 175) EN ISO 527-1, Plastics - Determination of tensile prope

40、rties - Part 1: General principles (ISO 527-1) EN ISO 527-2, Plastics - Determination of tensile properties - Part 2: Test conditions for moulding and extrusion plastics (ISO 527-2) EN ISO 1133 (all parts), Plastics - Determination of the melt mass-flow rate (MFR) and the melt volume-flow rate (MVR)

41、 of thermoplastics (ISO 1133) EN ISO 1183-1, Plastics - Methods for determining the density of non-cellular plastics - Part 1: Immersion method, liquid pyknometer method and titration method (ISO 1183-1) EN ISO 1183-2, Plastics - Methods for determining the density of non-cellular plastics - Part 2:

42、 Density gradient column method (ISO 1183-2) EN ISO 1183-3, Plastics - Methods for determining the density of non-cellular plastics - Part 3: Gas pyknometer method (ISO 1183-3) EN ISO 1628-3, Plastics - Determination of the viscosity of polymers in dilute solution using capillary viscometers - Part

43、3: Polyethylenes and polypropylenes (ISO 1628-3) EN ISO 2555, Plastics - Resins in the liquid state or as emulsions or dispersions - Determination of apparent viscosity by the Brookfield Test method (ISO 2555) EN ISO 2884-1, Paints and varnishes - Determination of viscosity using rotary viscometers

44、- Part 1: Cone-and-plate viscometer operated at a high rate of shear (ISO 2884-1) EN ISO 3146, Plastics - Determination of melting behaviour (melting temperature or melting range) of semi-crystalline polymers by capillary tube and polarizing-microscope methods (ISO 3146) EN ISO 3231, Paints and varn

45、ishes - Determination of resistance to humid atmospheres containing sulfur dioxide (ISO 3231) EN ISO 7866, Gas cylinders - Refillable seamless aluminium alloy gas cylinders - Design, construction and testing (ISO 7866) EN ISO 9227, Corrosion tests in artificial atmospheres - Salt spray tests (ISO 92

46、27) EN ISO 9809-1, Gas cylinders - Refillable seamless steel gas cylinders - Design, construction and testing - Part 1: Quenched and tempered steel cylinders with tensile strength less than 1 100 MPa (ISO 9809-1) EN ISO 9809-2, Gas cylinders - Refillable seamless steel gas cylinders - Design, constr

47、uction and testing - Part 2: Quenched and tempered steel cylinders with tensile strength greater than or equal to 1 100 MPa (ISO 9809-2) EN ISO 9809-3, Gas cylinders - Refillable seamless steel gas cylinders - Design, construction and testing - Part 3: Normalized steel cylinders (ISO 9809-3) EN ISO

48、10286, Gas cylinders - Terminology (ISO 10286) EN ISO 11114-2, Gas cylinders - Compatibility of cylinder and valve materials with gas contents - Part 2: Non-metallic materials (ISO 11114-2) EN ISO 14245, Gas cylinders - Specifications and testing of LPG cylinder valves - Self-closing (ISO 14245) BS

49、EN 14427:2014EN 14427:2014 (E) 8 EN ISO 15995, Gas cylinders - Specifications and testing of LPG cylinder valves - Manually operated (ISO 15995) EN ISO 15512, Plastics - Determination of water content (ISO 15512) EN ISO 16474-3:2013, Paints and varnishes - Methods of exposure to laboratory light sources - Part 3: Fluorescent UV lamps (ISO 16474-3:2013) ISO 3341, Textile glass - Yarns - Determination of breaking force and breaking elongation ISO 8521, Plastics piping systems - Glass-reinforced thermosetting plastics (