EN 1034-5-2005 en Safety of machinery - Safety requirements for the design and construction of paper making and finishing machines - Part 5 Sheeters (Incorporates Amendment A1 2009.pdf

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1、BRITISH STANDARDBS EN 1034-5:2005+A1:2009Safety of machinery Safety requirements for the design and construction of paper making and finishing machines Part 5: SheetersICS 85.100BS EN 1034-5:2005+A1:2009This British Standard was published under the authority of the Standards Policy and Strategy Comm

2、ittee on 26 January 2006 BSI 2010ISBN 978 0 580 62502 2National forewordThis British Standard is the UK implementation of EN 1034-5:2005+A1:2009. It supersedes BS EN 1034-5:2005 which is withdrawn. The UK participation in its preparation was entrusted by Technical Committee MCE/3, Safeguarding of ma

3、chinery, to Subcommittee MCE/3/9, Paper and printing machines Safety.A list of organizations represented on this subcommittee can be obtained on request to its secretary.This publication does not purport to include all the necessary provisions of a contract. Users are responsible for its correct app

4、lication.Compliance with a British Standard cannot confer immunity from legal obligations.Amendments/corrigenda issued since publicationThe start and finish of text introduced or altered by amendment is indicated in the text by tags. Tags indicating changes to CEN text carry the numberof the CEN ame

5、ndment. For example, text altered by CEN amendment A1 is indicated by Date Comments31 July 2010 Implementation of CEN amendment A1:2009EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN 1034-5:2005+A1 December 2009 ICS 85.100 Supersedes EN 1034-5:2005English Version Safety of machinery - Safety re

6、quirements for the design and construction of paper making and finishing machines - Part 5: Sheeters Scurit des machines - Prescriptions de scurit pour la conception et la construction de machines de fabrication et de finition du papier - Partie 5: Coupeuses Sicherheit von Maschinen - Sicherheitstec

7、hnische Anforderungen an Konstruktion und Bau von Maschinen der Papierherstellung und Ausrstung - Teil 5: Querschneider This European Standard was approved by CEN on 10 November 2005 and includes Amendment 1 approved by CEN on 17 November 2009. CEN members are bound to comply with the CEN/CENELEC In

8、ternal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN Management Centre or to any CEN m

9、ember. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN Management Centre has the same status as the official versions. CEN me

10、mbers are the national standards bodies of Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden

11、, Switzerland and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG Management Centre: Avenue Marnix 17, B-1000 Brussels 2009 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Re

12、f. No. EN 1034-5:2005+A1:2009: E2 Contents Page Foreword 4Introduction .51 Scope 52 Normative references 53 Terms and definitions .74 List of significant hazards 95 Safety requirements and/or measures . 105.1 General . 105.2 Start-up warning device . 105.3 Emergency stop and braking devices 105.4 Wo

13、rkplaces, access stairs, catwalks, passageways . 115.5 Means for isolation and energy dissipation, prevention of unexpected start-up 115.6 General requirements for protective equipment and power transmission elements 115.7 Control systems and actuators . 125.8 Noise 125.9 Integrated lighting. 125.10

14、 Ergonomic principles . 125.11 Electrical equipment . 125.12 Hydraulic equipment 125.13 Pneumatic equipment 135.14 Unwinding unit 135.15 Guide rollers 155.16 Web threading . 155.17 Slitting knives 155.18 Paper web trimming . 155.19 Draw rollers . 165.20 Cross cutting unit . 165.21 Belt section 165.2

15、2 Sheet gates 175.23 Format changing device 175.24 Laser sorters . 175.25 Sheet delivery units with lifting platforms . 175.26 Movable sheet delivery units . 195.27 Pallet and pile conveyors . 196 Verification of compliance with safety requirements and/or measures . 207 Information for use . 20Annex

16、 A (informative) Muting of electro-sensitive protective equipment on paper making and finishing machines . 22Annex ZA (informative) Relationship between this European Standard and the Essential Requirements of EU Directive 98/37/EC 24Annex ZB (informative) !Relationship between this European Standar

17、d and the Essential Requirements of EU Directive 2006/42/EC“ 25Bibliography . 26BS EN 1034-5:2005+A1:2009EN 1034-5:2005+A1:2009 (E)3 Figures Figure 1 Sheeter for large-size formats (example) . 8 Figure 2 Sheeter for small-size formats (example) 8 Figure A.1 Part of installation (paper reel changer)

18、with electro-sensitive protective equipment muted through simultaneous tripping of the light barriers on passage of a reel 23 BS EN 1034-5:2005+A1:2009EN 1034-5:2005+A1:2009 (E)4 Foreword This document (EN 1034-5:2005+A1:2009) has been prepared by Technical Committee CEN/TC 198 “Printing and paper m

19、achinery - Safety”, the secretariat of which is held by DIN. This document shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by June 2010, and conflicting national standards shall be withdrawn at the latest by June 2010. Att

20、ention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and/or CENELEC shall not be held responsible for identifying any or all such patent rights. This document includes Amendment 1, approved by CEN on 17 November 2009. This document su

21、persedes EN 1034-5:2005. The start and finish of text introduced or altered by amendment is indicated in the text by tags !“. This document has been prepared under a mandate given to CEN by the European Commission and the European Free Trade Association, and supports essential requirements of EU Dir

22、ective(s). !For relationship with EU Directive(s), see informative Annexes ZA and ZB, which are integral parts of this document.“ According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria,

23、 Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. BS EN 1034-5:2005

24、+A1:2009EN 1034-5:2005+A1:2009 (E)5 Introduction This European Standard is a type C standard as stated in EN ISO 12100-1. The machinery concerned and the extent to which hazards, hazardous situations and events are covered are indicated in the scope of this European Standard. For machines that have

25、been designed and built according to the provisions of this type C standard, the following stipulation applies: when provisions of this type C standard are different from those which are stated in type A or B standards or from provisions made in !EN 1034-1:2000+A1:2010“, the provisions of this type

26、C standard take precedence over the provisions of the other standards 1 Scope This European Standard applies to sheeters, including unwinding units, sheet stacker, drive and control units intended for use in paper making and shall be used together with !EN 1034-1:2000+A1:2010“. Paper dust and edge s

27、trip suction devices are not covered by this standard. It deals with all significant hazards, hazardous situations and hazard events relevant to sheeters, when they are used as intended and under the conditions foreseen by the manufacturer (see clause 4). This standard does not apply to: sheeters fo

28、r corrugated board (see EN 1010-5); sheeters for foil (see EN 1010-1); sheeters with sheet feeders (see EN 1010-1); guillotines (see EN 1010-3:2002). This document is not applicable to sheeters that have been manufactured before the date of publication of this document by CEN. 2 Normative references

29、 The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies EN 294:1992, Safety of machinery Safety distances

30、 to prevent danger zones being reached by the upper limbs. EN 349:1993, Safety of machinery Minimum gaps to avoid crushing of parts of the human body. EN 418:1992, Safety of machinery Emergency stop equipment, functional aspects Principles for design. EN 563:1994 Safety of machinery Temperatures of

31、touchable surfaces Ergonomics data to establish temperature limit values for hot surfaces. EN 574:1996, Safety of machinery Two-hand control devices Functional aspects Principles for design. EN 626-1:1994, Safety of machinery Reduction of risk to health from hazardous substances emitted by machinery

32、 Part 1: Principles and specifications for machinery manufacturers. BS EN 1034-5:2005+A1:2009EN 1034-5:2005+A1:2009 (E)6 EN 626-2:1996, Safety of machinery Reduction of risk to health from hazardous substances emitted by machinery Part 2: Methodology leading to verification procedures. EN 811:1996,

33、Safety distances to prevent danger zones being reached by the lower limbs. EN 954-1:1996, Safety of machinery Safety-related parts of control systems Part 1: General principles for design. EN 982:1996, Safety of machinery Safety requirements for fluid power systems and their components Hydraulics. E

34、N 983:1996, Safety of machinery Safety requirements for fluid power systems and their components Pneumatics. EN 999:1998, Safety of machinery The positioning of protective equipment in respect of approach speeds of parts for the human body. !EN 1034-1:2000+A1:2010“, Safety of machinery Safety requir

35、ements for the design and construction of paper making and finishing machines Part 1: Common requirements. EN 1037:1995, Safety of machinery Prevention of unexpected start-up. EN 1050:1998, Safety of machinery Principles for risk assessment. EN 1088:1995, Safety of machinery Interlocking devices ass

36、ociated with guards Principles for design and selection. EN 1760-1:1997, Safety of machinery Pressure sensitive devices Part 1: General principles for the design and testing of pressure sensitive mats and pressure sensitive floors. EN 1760-2:2001, Safety of machinery Pressure sensitive devices Part

37、2: General principles for the design and testing of pressure sensitive edges and pressure sensitive bars. EN 1837:1999, Safety of machinery Integral lighting of machines. EN 13023:2003, Noise measurement methods for printing, paper converting, paper making machines and auxiliary equipment Accuracy c

38、ategories 2 and 3. EN 60204-1:1997, Safety of machinery Electrical equipment of machines Part 1: General requirements (IEC 60204-1:1997). EN 61000-6-2:2001, Electromagnetic compatibility (EMC) Part 6-2: Generic standards; immunity for industrial environment (IEC 61000-6-2:1999, modified). EN 61496-1

39、:2004, Safety of machinery Electro-sensitive protective equipment Part 1: General requirements and tests (IEC 61496- 1:2004, modified). EN ISO 12100-1:2003, Safety of machinery Basic concepts General principles for design Part 1: Basic terminology, methodology (ISO 12100-1:2003). EN ISO 12100-2:2003

40、, Safety of machinery Basic concepts General principles for design Part 2: Technical principles and specifications (ISO 12100-2:2003). EN ISO 14122-1:2001, Safety of machinery Permanent means of access to machinery Part 1: Choice of a fixed means of access between two levels (ISO 14122-1:2001). EN I

41、SO 14122-2:2001, Safety of machinery Permanent means of access to machinery Part 2: Working platforms and gangways (ISO 14122-2:2001). BS EN 1034-5:2005+A1:2009EN 1034-5:2005+A1:2009 (E)7 EN ISO 14122-3:2001, Safety of machinery Permanent means of access to machinery Part 3: Stair, stepladders and g

42、uard-rails (ISO 14122-3:2001). 3 Terms and definitions For the purposes of this document, the terms and definitions given in !EN 1034-1:2000+A1:2010“, EN ISO 12100-1:2003 and the following apply: 3.1 sheeter paper making and finishing machine in which paper or board webs are cut longitudinally and t

43、ransversely and the sheets are collected as stacks. This definition also includes sheeters without unwinding units in which the paper web is fed directly from a paper or coating machine. Figure 1 and Figure 2 show examples of sheeters. Figure 1 shows a typical configuration of a sheeter for large si

44、zes with two sheet feeders. Figure 2 shows an example of a sheeter for small sizes with two unwinding units 3.2 sheet delivery unit final section of a sheeter, designed as a lowering table delivery unit with lifting platform according to 3.3 or as a movable sheet delivery unit according to 3.4, for

45、collecting and stacking the sheets (see Figure 1) 3.3 lifting platform platform movable in the vertical direction with which the sheets are formed into stacks on pallets in the lowering movement 3.4 movable sheet delivery unit device for conveying and lifting the paper sheets to form stacks on palle

46、ts BS EN 1034-5:2005+A1:2009EN 1034-5:2005+A1:2009 (E)8 Key 1 Unwinding unit 7 Change gate 2 Longitudinal cutter 8 Belt section with overlapping 3 Lateral trim with suction 9 Sheet delivery unit 4 Draw roll 10 Tag inserter 5 Cross cutter 11 Sheet delivery unit 6 Reject gate NOTE Safety devices are n

47、ot shown. Figure 1 Sheeter for large-size formats (example) Key 1 Splicing device 6 Cross cutting station 2 Unwinding unit 7 Belt section with sheet gate 3 Longitudinal cutter 8 Collating station (sheet piles) 4 Trim suction 9 Ream ejection 5 Draw roll 10 Cross transport NOTE Safety devices are not

48、shown. Figure 2 Sheeter for small-size formats (example) BS EN 1034-5:2005+A1:2009EN 1034-5:2005+A1:2009 (E)9 4 List of significant hazards Table 1 of this clause contains all the significant hazards that, as far as they are dealt with in this standard, are identified by risk assessment in accordanc

49、e with EN 1050:1998 as significant for this type of machinery and require action to eliminate or reduce the risk. When carrying out the risk assessment, the machine designer has to check whether the list of hazards in Table 1 is complete and applicable with respect to his particular machine. Table 1