DLA MIL-PRF-8805 98 E-2010 SWITCHES SENSITIVE SWITCH ASSEMBLY TOGGLE 7 AMPERES PANEL SEAL TOGGLE SEAL.pdf

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1、AMSC N/A FSC 5930 INCH-POUND MIL-PRF-8805/98E 14 June 2010 SUPERSEDING MIL-PRF-8805/98D 31 October 2001 PERFORMANCE SPECIFICATION SHEET SWITCHES, SENSITIVE, SWITCH ASSEMBLY, TOGGLE, 7 AMPERES, PANEL SEAL, TOGGLE SEAL This specification is approved for use by all Departments and Agencies of the Depar

2、tment of Defense. The requirements for acquiring the switches described herein shall consist of this specification sheet and MIL-PRF-8805. FIGURE 1. Configurations and dimensions. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-8805/98E 2 Inc

3、hes mm Inches mm Inches mm .038 0.97 .470 11.94 1.05 26.7 .050 1.27 .560 14.22 1.100 27.94 .062 1.57 .670 17.02 1.140 28.96 .072 1.83 .690 17.53 1.150 29.21 .240 6.10 .760 19.30 1.170 29.72 .42 10.7 .930 23.62 1.300 33.02 NOTES: 1. Dimensions are in inches. 2. Metric equivalents are given for genera

4、l information only. 3. Unless otherwise specified, tolerances are .015 (0.38 mm) for decimals and 5 for angles. 4. Design configuration optional provided maximum dimensions are not exceeded. 5. Basic switch identification shall be permanently marked on the basic switch as shown. 6. Basic switch term

5、inals shall be single turret (as shown) and shall accept AN-20 wire or equivalent. 7. Alternative base metals and protective finishes, as approved by the qualifying activity, may be utilized for hexagon nut, lock washer and key washer material. Dimensions shall be in accordance with the referenced h

6、ardware specifications. FIGURE 1. Configurations and dimensions - continued. FIGURE 2. Locking arrangement. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-8805/98E 3 REQUIREMENTS: Dimensions and configuration: See figure 1 and 2. Enclosure d

7、esign: 1 (Unsealed). Switches shall have molded silicone rubber toggle to bushing seal and panel seal. Temperature characteristic: 1 (-55C to +85C). Shock type: 50 g, sawtooth, test condition G, method 213 of MIL-STD-202. Vibration grade: Random vibration, tested in accordance with method 214 of MIL

8、-STD-202 as follows: 20 - 300 Hz, 3 db/octave increase 300 - 1000 Hz, 0.02 G Hz 1000 - 2000 Hz, 6 db/octave decrease Weight (pounds maximum): 4 pole switches: .095 without lever lock, .110 with lever lock. 6 pole switches: .100 without lever lock, .115 with lever lock. 8 pole switches: .110 without

9、lever lock, .125 with lever lock. Toggle lever: The toggle lever shall be metal with a lusterless finish and shall have a fixed pivot. Locking arrangement: The locking combination for the lever lock toggle lever shall provide positive locking and shall not permit a change in toggle lever position un

10、til the locking mechanism is manually released. Panel seal: There shall be no leakage of water through the seals following the toggle seal test of MIL-DTL-83731. Dielectric withstanding voltage: Sea level: 1,000 V rms. Altitude: 400 V rms at 50,000 feet. Terminal strength: 5 pounds. Contact resistan

11、ce: Not applicable. Strength of actuating means: 25 pounds. Strength of mounting bushing: 25 pound-inches shall be applied to the mounting nut. Mechanical endurance: 50,000 cycles. Lever lock switches shall also be tested for 50,000 cycles by pulling the lever to its fully extended position and retu

12、rning to its fully locked position without causing contact transfer at a rate of 60 cycles per minute maximum. Electrical endurance: 25,000 cycles. Electrical ratings: See table I. TABLE I. Electrical ratings. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from

13、IHS-,-,-MIL-PRF-8805/98E 4 Load Sea level 50,000 feet 28 V dc 115 V ac, 60 Hz 28 V dc Resistive Inductive amperes 7.0 4.0 amperes 7.0 7.0 amperes 4.0 2.5 Qualification: The following tables for quality assurance inspections shall apply only when the basic sensitive switch is approved under specifica

14、tion sheet MIL-PRF-8805/4. Qualification inspection: in accordance with table II. Group A inspection: In accordance with table III, provided in process dielectric withstanding voltage is performed. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-

15、PRF-8805/98E 5 TABLE II. Qualification group submission inspection. Examination or test Test sample Other switch samples Extent of approval Group 1. Visual and mechanical examination Dielectric withstanding voltage Insulation resistance Operating characteristics Group 1. M8805/98-15 (2 units) M8805/

16、98-63 (4 units) M8805/98-81 (6 units) M8805/98-33 (6 units) 1. Visual and mechanical examination 2. Operating characteristics 3. Lever-lock mechanical endurance (4 units) 4. Salt spray (corrosion) (2 units) All Part or Identifying Numbers (PIN) Group 2. Strength of actuating means 1/ Strength of mou

17、nting bushing 1/ Thermal shock Vibration (random) Shock (50 G) Moisture resistance Dielectric withstanding voltage Operating characteristics Panel seal Group 2. M8805/98-63 (4 units) M8805/98-64 (4 units) 1. Strength of actuating means 1/ 2. Vibration 3. Shock (50 G) 4. Moisture resistance 5. Operat

18、ing characteristics 6. Panel seal Group 3. Salt spray (corrosion) Group 3. M8805/98-81 (2 units) Group 4. Low temperature operation 1/ Mechanical endurance at low temperature 2/ Mechanical endurance at high temperature 1/ Dielectric withstanding voltage Operating characteristics Panel seal Group 4.

19、M8805/98-81 (4 units) Group 5. Electrical endurance Inductive load dc Group 5. M8805/98-15 (2 units) 1/ Two sample units only. For low temperature operation, lever shall be held in momentary position. 2/ Same sample units as for low temperature operation. TABLE III. Group A inspection. Examination o

20、r test Visual and mechanical examination Operating characteristics PIN: M8805/98 - (dash number from table IV). Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-8805/98E 6 Table IV. Dash number and characteristics. Dash number Number of poles

21、Lever action and circuitry (table V) Locking arrangement (figure 2) -001 -002 -003 -004 -005 -006 -007 -008 -009 -010 -011 -012 -013 -014 4 Pole 1 None A B D E F G H J K L M N P -015 -016 -017 -018 3 None D F G -019 -020 -021 -022 -023 -024 -025 5 None E F K L M N -026 -027 -028 -029 7 None E L N -0

22、30 -031 8 None F -032 -033 -034 -035 -036 -037 -038 -039 -040 -041 -042 -043 -044 -045 6 Pole 1 None A B D E F G H J K L M N P -046 -047 -048 -049 3 None D F G -050 -051 -052 -053 -054 -055 -056 5 None E F K L M N -057 -058 -059 -060 7 None E L N Provided by IHSNot for ResaleNo reproduction or netwo

23、rking permitted without license from IHS-,-,-MIL-PRF-8805/98E 7 Table IV. Dash number and characteristics- Continued. Dash number Number of poles Lever action and circuitry (table V) Locking arrangement (figure 2) -061 -062 6 Pole 8 None F -063 -064 -065 -066 -067 -068 -069 -070 -071 -072 -073 -074

24、-075 -076 8 Pole 1 None A B D E F G H J K L M N P -077 -078 -079 -080 3 None D F G -081 -082 -083 -084 -085 -086 -087 5 None E F K L M N -088 -089 -090 -091 7 None E L N -092 -093 8 None F -094 1/ 4 Pole 9 P 1/ Inactive for new design. Provided by IHSNot for ResaleNo reproduction or networking permi

25、tted without license from IHS-,-,-MIL-PRF-8805/98E 8 TABLE V. Lever action and circuitry. Type number Basic switch numbers With toggle lever in position For 4 pole For 6 Pole For 8 pole Keying side Center Opposite keying side Toggle action Circuit closed Toggle action Circuit closed Toggle action Ci

26、rcuit closed 1 1-2 1-2-3 1-2-3-4 Maintain C-NC Maintain C-NC Maintain C-NO 3-4 4-5-6 5-6-7-8 C-NO C-NC C-NC 3 1-2 1-2-3 1-2-3-4 Maintain C-NC (None) Maintain C-NO 3-4 4-5-6 5-6-7-8 C-NO C-NC 5 1-2 1-2-3 1-2-3-4 Momentary C-NC Maintain C-NC Maintain C-NO 3-4 4-5-6 5-6-7-8 C-NO C-NC C-NC 7 1-2 1-2-3 1

27、-2-3-4 Momentary C-NC Maintain C-NC Momentary C-NO 3-4 4-5-6 5-6-7-8 C-NO C-NC C-NC 8 1-2 1-2-3 1-2-3-4 Momentary C-NC (None) Maintain C-NO 3-4 4-5-6 5-6-7-8 C-NO C-NC 9 1/ 1-2 N/A N/A Momentary C-NC Momentary C-NO Maintain C-NC 3-4 C-NO C-NC C-NC 1/ Inactive for new design. Reference Documents MIL-

28、PRF-8805 MIL-PRF-8805/4 MIL-DTL-83731 MIL-STD-202 The margins of this specification are marked with vertical lines to indicate where modifications from this revision were made. This was done as a convenience only and the Government assumes no liability whatsoever for any inaccuracies in these notati

29、ons. Bidders and contractors are cautioned to evaluate the requirements of this document based on the entire content irrespective of the marginal notations. Custodians: Preparing activity: Navy - EC DLA - CC Air Force - 85 DLA - CC (Project 5930-2009-023) Review activities Navy - AS NOTE: The activi

30、ties listed above were interested in this document as of the date of this document. Since organizations and responsibilities can change, you should verify the currency of the information above using the ASSIST Online database at https:/assist.daps.dla.mil/ . Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-