DLA MIL-PRF-39016 15 L-2009 RELAYS ELECTROMAGNETIC ESTABLISHED RELIABILITY DPDT LOW LEVEL TO 1 0 AMPERE WITH INTERNAL DIODE FOR COIL TRANSIENT SUPPRESSION.pdf

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1、 AMSC N/A 1 of 13 FSC 5945 INCH-POUND MIL-PRF-39016/15L 20 May 2009 SUPERSEDING MIL-PRF-39016/15K 3 December 2004 PERFORMANCE SPECIFICATION SHEET RELAYS, ELECTROMAGNETIC, ESTABLISHED RELIABILITY, DPDT, LOW LEVEL TO 1.0 AMPERE WITH INTERNAL DIODE FOR COIL TRANSIENT SUPPRESSION This specification shee

2、t is approved for use by all Departments and Agencies of the Department of Defense. The requirements for acquiring the relays described herein shall consist of this specification sheet and MIL-PRF-39016. NOTES: 1. Dimensions are in inches. 2. Metric equivalents are given for general information only

3、. 3. Unless otherwise specified, tolerance is .010 (0.25 mm). 4. Relays shall have a plus (+) sign placed on the circuit diagram as shown. 5. Coil symbol optional in accordance with MIL-STD-1285. 6. Circuit diagram shown on part is the terminal view. 7. The grounding pin shown is a noninsulated case

4、 ground applicable to -065 through -070 and -089 through -094 (see table I). FIGURE 1. Dimensions and configuration. Inches mm .001 0.03 .002 0.05 .003 0.08 .017 0.43 .031 0.79 .035 0.89 .200 5.08 .275 6.99 .280 7.11 .335 8.51 .370 9.40 Provided by IHSNot for ResaleNo reproduction or networking perm

5、itted without license from IHS-,-,-MIL-PRF-39016/15L 2 NOTES: 1. Dimensions are in inches. 2. Metric equivalents are given for general information only. 3. Unless otherwise specified, tolerance is .010 (0.25 mm). 4. Relays shall have a plus (+) sign placed on the circuit diagram as shown. 5. Coil sy

6、mbol optional in accordance with MIL-STD-1285. 6. Circuit diagram shown on part is the terminal view. 7. Shape optional within the envelope dimensions. 8. The grounding pin shown is a noninsulated case ground applicable to -071 through -076 and -095 through -100 (see table I). FIGURE 2. Dimensions a

7、nd configuration (square or round). Inches mm .001 0.03 .002 0.05 .003 0.08 .017 0.43 .031 0.79 .035 0.89 .050 1.27 .200 5.08 .280 7.11 .315 8.00 .370 9.40 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-39016/15L 3 NOTES: 1. Dimensions are i

8、n inches. 2. Metric equivalents are given for general information only. 3. Unless otherwise specified, tolerance is .010 (0.25 mm). 4. Spreader mounting pads shall comply with the requirements of A-A-55485, A-A-55485/5-003 or A-A-55485/5-013. 5. Dimensions and tolerances shown for the bottom view of

9、 the spreader mounting pad are for the center-to -center locations of the holes in the spreader mounting pad. 6. Shape optional within the envelope dimension. 7. Coil symbol optional in accordance with MIL-STD-1285. 8. Relays shall have a plus (+) sign placed on the circuit diagram as shown. 9. Circ

10、uit diagram shown on part is the terminal view. 10. The grounding pin shown is applicable to dash numbers -113 through -118 only and is a noninsulated case ground (see table I). FIGURE 3. Dimensions and configuration relay with spreader mounting pad (.100 x .200 terminal spacing) attached (square or

11、 round). Inches mm .001 0.03 .002 0.05 .003 0.08 .012 0.30 .016 0.41 .017 0.43 .031 0.79 .035 0.89 .100 2.54 .150 3.81 .200 5.08 .275 6.99 .300 7.62 .335 8.51 .370 9.40 .398 10.11 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-39016/15L 4 NO

12、TES: 1. Dimensions are in inches. 2. Metric equivalents are given for general information only. 3. Unless otherwise specified, tolerance is .010 (0.25 mm). 4. Spreader mounting pads shall comply with the requirements of A-A-55485, A-A-55485/5-014. 5. Dimensions and tolerances shown for the bottom vi

13、ew of the spreader mounting pad are for the center-to -center locations of the holes in the spreader mounting pad. 6. Shape optional within the envelope dimension. 7. Coil symbol optional in accordance with MIL-STD-1285. 8. Relays shall have a plus (+) sign placed on the circuit diagram as shown. 9.

14、 Circuit diagram shown on part is the terminal view. FIGURE 4. Dimensions and configuration relay with spreader mounting pad (.100 x .300 terminal spacing) attached (square or round). Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-39016/15L

15、5 REQUIREMENTS: CONTACT DATA: Load ratings: High level (relay case grounded): Resistive: 1.0 ampere at 28 V dc. 250 milliamperes at 115 V ac 60 and 400 Hz case not grounded. 100 milliamperes at 115 V ac 60 and 400 Hz case grounded. Inductive load: 0.2 ampere at 28 V dc with 0.32 henry inductance. La

16、mp: 0.10 ampere at 28 V dc. Low level: 10 to 50 A at 10 to 50 mV dc or peak ac. Intermediate current: Applicable. Contact resistance or voltage drop: Initial: 0.10 ohm maximum (0.125 ohm maximum with figure 3 spreader mounting pad attached and 0.150 ohm maximum with figure 4 spreader mounting pad at

17、tached). High level: During life: Not more than 5 percent of open circuit voltage. After life: 0.20 ohm maximum (0.225 ohm maximum with figure 3 spreader mounting pad attached and 0.250 ohm maximum with figure 4 spreader mounting pad attached). Low level: During life: 33 ohms maximum. After life: 0.

18、15 ohm maximum (0.175 ohm maximum with figure 3 spreader mounting pad attached and 0.200 ohm maximum with figure 4 spreader mounting pad attached). Intermediate current: During: 1 ohm maximum. After: 0.20 ohm maximum (0.225 ohm maximum with figure 3 spreader mounting pad attached and 0.250 ohm maxim

19、um with figure 4 spreader mounting pad attached). Contact bounce: 1.5 milliseconds maximum (applicable to failure rate level “L”). Contact stabilization time: 2.0 milliseconds maximum (applicable to failure rate levels “M”, “P”, and “R”). Overload (high level only): Two times rated current. Not appl

20、icable to ac load ratings. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-39016/15L 6 COIL DATA: See table I. Operate time: 2.0 ms maximum over temperature range with rated coil voltage. Release time: 4.0 ms maximum over temperature range fr

21、om rated coil voltage. ELECTRICAL DATA: Insulation resistance: 1/ 10,000 megohms minimum at 500 V dc, except the resistance between coil and case at high temperature shall be 1,000 megohms minimum. Dielectric withstanding voltage: 1/ Sea level V rms (60 Hz) Post intermediate current life test sea le

22、vel V rms (60 Hz) Altitude V rms (60 Hz) Between case, frame, or enclosure and all contacts in the energized and de-energized positions. 500 500 125 All terminals to case Between case, frame, or enclosure and coils. 500 500 Between all contacts and coils. 500 500 Between open contacts in the energiz

23、ed and de-energized positions. 500 375 Between contact poles. 500 500 Between coils of dual coil relays. N/A N/A DIODE CHARACTERISTICS: 2/ Maximum negative transient: 1.0 volt. Coil transient suppression: Applicable. Semiconductor in process screening: Applicable, visual inspection of semiconductors

24、 shall be in accordance with MIL-STD-750, method 2073 or 2074. ENVIRONMENTAL DATA: Temperature range: -65C to +125C. Vibration (sinusoidal): MIL-STD-202, method 204. Contact chatter shall not exceed 10 microseconds maximum for closed contacts, and 1 microsecond maximum closure for open contacts. Vib

25、ration (random): MIL-STD-202, method 214, test condition IG. Contact chatter shall not exceed 10 microseconds maximum for closed contacts, and 1 microsecond maximum closure for open contacts. Applicable to qualification and group C testing only. 1/ Connect coil leads together to avoid damage to the

26、diode. 2/ Warning: Reverse polarity on coil terminals will destroy diode.Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-TABLE I. Dash numbers and characteristics. 1/ Dash numbers 2/ Coil voltage (V dc) 5/ At 25C Over temperature range 1.500 min lead

27、s 3/ 1.500 min leads with ground 3/ .187 leads +.040 -.010 .500 min leads .500 min leads with ground Spreader mounting pads 4/ Spreader mounting pads with ground 4/ Figure Rated Max Coil resist- ance ohms 10% Speci- fied pick- up value (voltage) (V dc) Speci- fied hold value (voltage) (V dc) Speci-

28、fied drop- out value (voltage) (V dc) Speci- fied pick- up value (voltage) (V dc) Speci- fied hold value (voltage) (V dc) Speci- fied drop- out value (voltage) (V dc) 029 065 035 077 089 - - 1 6.0 8.0 98 3.5 2.0 0.28 4.5 3.2 0.18 030 066 036 078 090 - - 9.0 12 220 5.3 3.0 0.54 6.8 4.9 0.35 031 067 0

29、37 079 091 - - 12 16 390 7.0 4.0 0.63 9.0 6.5 0.41 032 068 038 080 092 - - 18 24 880 10.5 6.0 0.91 13.5 10.0 0.59 033 069 039 081 093 - - 26.5 32 1,560 14.2 8.0 1.37 18.0 13.0 0.89 034 070 040 082 094 - - 5.0 5.8 50 2.7 1.4 0.22 3.5 2.3 0.14 041 071 047 083 095 - - 2 6.0 8.0 98 3.5 2.0 0.28 4.5 3.2

30、0.18 042 072 048 084 096 - - 9.0 12 220 5.3 3.0 0.54 6.8 4.9 0.35 043 073 049 085 097 - - 12 16 390 7.0 4.0 0.63 9.0 6.5 0.41 044 074 050 086 098 - - 18 24 880 10.5 6.0 0.91 13.5 10.0 0.59 045 075 051 087 099 - - 26.5 32 1,560 14.2 8.0 1.37 18.0 13.0 0.89 046 076 052 088 100 - - 5.0 5.8 50 2.7 1.4 0

31、.22 3.5 2.3 0.14 - - - - - 101 113 3 6.0 8.0 98 3.5 2.0 0.28 4.5 3.2 0.18 - - - - - 102 114 9.0 12 220 5.3 3.0 0.54 6.8 4.9 0.35 - - - - - 103 115 12 16 390 7.0 4.0 0.63 9.0 6.5 0.41 - - - - - 104 116 18 24 880 10.5 6.0 0.91 13.5 10.0 0.59 - - - - - 105 117 26.5 32 1,560 14.2 8.0 1.37 18.0 13.0 0.89

32、 - - - - - 106 118 5.0 5.8 50 2.7 1.4 0.22 3.5 2.3 0.14 - - - - - 125 - 4 6.0 8.0 98 3.5 2.0 0.28 4.5 3.2 0.18 - - - - - 126 - 9.0 12 220 5.3 3.0 0.54 6.8 4.9 0.35 - - - - - 127 - 12 16 390 7.0 4.0 0.63 9.0 6.5 0.41 - - - - - 128 - 18 24 880 10.5 6.0 0.91 13.5 10.0 0.59 - - - - - 129 - 26.5 32 1,560

33、 14.2 8.0 1.37 18.0 13.0 0.89 - - - - - 130 - 5.0 5.8 50 2.7 1.4 0.22 3.5 2.3 0.14 7MIL-PRF-39016/15LProvided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-39016/15L 8 TABLE I. Dash numbers and characteristics 1/ - Continued. 1/ Each relay possesses

34、 high level and low level capabilities. However, relays previously tested or used above 10 mA resistive at 6 V dc maximum or peak ac open circuits not recommended for subsequent use in low level application. 2/ The suffix letter L, M, P, or R, to designate the applicable failure rate level, shall be

35、 added to the applicable listed dash number. Failure rate level (percent per 10,000 cycles): L, 3.0; M, 1.0; P, 0.1; R, 0.01. Example, 029L - - - - - - 118R. 3/ 1.500 leads are inactive for new design. 4/ Relays supplied with spreader mounting pads (-101 through -106, -113 through -118, and -125 thr

36、ough -130) shall have the spreader mounting pad rigidly attached. 5/ CAUTION: The use of any coil voltage less than the rated coil voltage will compromise the operation of the relay. Shock (specified pulse): MIL-STD-202, method 213, test condition B (75 gs). Contact chatter shall not exceed 10 micro

37、seconds maximum for closed contacts, and 1 microsecond maximum closure for open contacts. Magnetic interference: Applicable. Resistance to soldering heat: Applicable. Acceleration: Applicable. Salt atmosphere (corrosion): In accordance with MIL-STD-750, method 1041. PHYSICAL DATA: Terminal strength:

38、 MIL-STD-202, method 211. Pull test: Test condition A, 1 pound pull. Bend test: Test condition C, 1/2 pound load. Twist test: As specified in MIL-PRF-39016. Solderability: Applicable. Dimensions and configuration: See figures 1, 2, and 3. Weight: 2.55 grams (0.09 ounce) maximum, 2.80 grams (0.099 ou

39、nce) maximum with spreader mounting pad attached. Seal: Hermetic. Minimum marking: Miliatry part number, J date code (example J0430), circuit diagram, manufacturers name or source code. LIFE TEST REQUIREMENTS: High level: 100,000 cycles per relay. Low level: 100,000 cycles plus 900,000 cycles mechan

40、ical life. Part or Identifying Number (PIN): M39016/15- (dash number from table I and suffix letter designating failure Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-39016/15L 9 rate level). QUALIFICATION INSPECTION: Qualification inspectio

41、n and sample size: See table II. TABLE II. Qualification inspection and sample size. 1/ Single submission Group submission 18 units plus 1 open unit for level L at C = 0 2/ M39016/15-081 or 18 units plus 1 open unit for level L at C = 0 2/ 33 units plus 1 open unit for level M at C = 0 2/ M39016/15-

42、087 33 units plus 1 open unit for level M at C = 0 2/ Qualification inspection as applicable M39016/15-077 M39016/15-078 M39016/15-079 M39016/15-080 M39016/15-082 or M39016/15-083 M39016/15-084 M39016/15-085 M39016/15-086 M39016/15-088 Qualification inspection as applicable 2 units each part number,

43、 qualification inspection, Q1. 1/ Figure 1 only: For retention of qualification or extension of qualification to lower failure rate levels, all life test data accumulated on MIL-PRF-39016/16, MIL-PRF-39016/20, and MIL-PRF-39016/21 may be used in addition to MIL-PRF-39016/15 data. Qualification to fi

44、gure 1 automatically qualifies round relays to figure 2. Figure 2 only - For retention of qualification or extension of qualification to lower failure rate levels, all life test data accumulated on MIL-PRF-39016/16, MIL-PRF-39016/20, and MIL-PRF-39016/21 may be used in addition to MIL-PRF-39016/15 d

45、ata. Prior to performance of retention of qualification testing, the relay manufacturer shall preselect the sampling plan. 2/ The number of units required for qualification testing shall be increased as required in Q5, MIL-PRF-39016, if the relay manufacturer elects to test the number of units permi

46、tting one or more failures. Prior to performance of qualification inspection testing the relay manufacturer shall preselect the sample size. Initial qualification of relays supplied with spreader mounting pads (-101 through -106 and -113 through -118, and -125 through -130) shall be tested as specif

47、ied below: Perform the following tests as specified in the qualification inspection table of MIL-PRF-39016, in the order shown below: Before installation of spreader mounting pad: Screening, visual and mechanical examination (internal), thermal shock, resistance to solvents, vibration (sinusoidal),

48、vibration (random), shock (specified pulse), acceleration, terminal strength, magnetic interference (when specified), capacitance (when specified), coil life (applicable to continuous duty relays only), resistance to soldering heat, salt spray (corrosion), overload (applicable to high level relays only), life, terminal strength, and intermediate current. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,