DLA MIL-PRF-39016 13 K-2013 RELAYS ELECTROMAGNETIC ESTABLISHED RELIABILITY DPDT LOW LEVEL TO 2 AMPERES (0 150-INCH TERMINAL SPACING).pdf

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1、 AMSC N/A FSC 5945 INCH-POUND MIL-PRF-39016/13K 12 August 2013 SUPERSEDING MIL-PRF-39016/13J 3 December 2004 PERFORMANCE SPECIFICATION SHEET RELAYS, ELECTROMAGNETIC, ESTABLISHED RELIABILITY, DPDT, LOW LEVEL TO 2 AMPERES (0.150-INCH TERMINAL SPACING) This specification sheet is approved for use by al

2、l Departments and Agencies of the Department of Defense. The complete requirements for acquiring the relays described herein shall consist of this specification sheet and the latest issue of MIL-PRF-39016. FIGURE 1. Dimensions and configuration. Provided by IHSNot for ResaleNo reproduction or networ

3、king permitted without license from IHS-,-,-MIL-PRF-39016/13K 2 Inches mm Inches mm Inches mm .001 0.03 .096 2.44 .310 7.87 .003 0.08 .100 2.54 .320 8.13 .005 0.13 .150 3.81 .450 11.43 .020 0.51 .187 4.75 .610 15.49 .080 2.03 .250 6.35 .850 21.59 .094 2.39 .300 7.62 1.062 26.97 1.470 37.34 NOTES: 1.

4、 Dimensions are in inches. 2. Metric equivalents are given for general information only. 3. Unless otherwise specified, tolerance is .010 (0.25 mm). 4. Terminal locating dimensions shown are applicable to all type mounts. 5. The shape of lug terminals is optional. 6. Coil symbol optional in accordan

5、ce with MIL-STD-1285. 7. Indicated terminal shall be identified with a contrasting bead. 8. Terminal markings B1 and B3 shall appear on the circuit diagram as a minimum; other terminal markings are for reference only. 9. Terminals shall provide the operational, environmental, and interface character

6、istics to provide a reliable interconnect to gold-plated contacts. Terminals shall be gold plated. One system for gold plating that may be used is ASTM B488, type 3, class 1.25 with a nickel underplate of 50 to 150 microinches thick. The gold plating system shall enable the product to meet the perfo

7、rmance requirements of this specification and shall be approved by the qualifying activity. FIGURE 1. Dimensions and configuration Continued. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-39016/13K 3 REQUIREMENTS: CONTACT DATA: Load ratings

8、: High level (case grounded 100,000 life cycles, unless otherwise specified): Resistive: 2 amperes at 28 V dc (50,000 cycles). 1 ampere at 28 V dc. 0.125 ampere at 115 V ac, 60 and 400 Hz. 0.5 ampere at 115 V ac, 60 and 400 Hz (case not grounded). Inductive load: 0.3 ampere at 28 V dc with 200 milli

9、henries inductance. Lamp: 0.10 ampere at 28 V dc. (Life test not required.) Low level: 10 to 50 A at 10 to 50 mV dc or peak ac. Intermediate current: Applicable. Contact resistance or voltage drop: Initial: 0.050 ohm maximum. High level: During life: Not more than 5 percent of open circuit voltage.

10、After life: 0.15 ohm maximum. Low level: During life: 33 ohms maximum. After life: 0.15 ohm maximum. Intermediate current: During: 1 ohm maximum. After: 0.3 ohm maximum. Contact bounce: 2.0 milliseconds (ms) maximum. (Applicable to failure rate levels “L”). Contact stabilization time: 2.5 millisecon

11、ds maximum (applicable to failure rate levels “M”, “P”, and “R”). Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-39016/13K 4 Overload (high level only): (post overload life test shall be 25,000 cycles). Resistive: 4 amperes at 28 V dc. Induc

12、tive: 0.6 ampere at 28 V dc. (AC not applicable.) COIL DATA: See table I. Operate time: 4.0 ms maximum over temperature range with rated coil voltage. Release time: 4.0 ms maximum over temperature range from rated coil voltage. ELECTRICAL DATA: Insulation resistance: 10,000 megohms minimum, except t

13、he resistance between coil and case at high temperature shall be 1,000 megohms minimum. Dielectric withstanding voltage: Sea level V rms (60 Hz) Altitude V rms (60 Hz) Between case, frame, or enclosure and all contacts in the energized and de-energized positions. 750 350 All terminals to case Betwee

14、n case, frame, or enclosure and coils. 500 Between all contacts and coils. 750 Between open contacts in the energized and de-energized positions. 500 Between contact poles. 750 ENVIRONMENTAL DATA: Temperature range: -65C to +125C. Vibration (sinusoidal): MIL-STD-202, method 204. Contact chatter shal

15、l not exceed 10 microseconds maximum for closed contacts, and 1 microsecond maximum closure for open contacts. Vibration (random): MIL-STD-202, method 214, test condition IG. Contact chatter shall not exceed 10 microseconds maximum for closed contacts, and 1 microsecond maximum closure for open cont

16、acts. Applicable to qualification and group C testing only. Shock (specified pulse): MIL-STD-202, method 213, test condition B (75 gs). Contact chatter shall not exceed 10 microseconds maximum for closed contacts, and 1 microsecond maximum closure for open contacts. Magnetic interference: Applicable

17、. Resistance to soldering heat: Applicable. Acceleration: 100 G. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-39016/13K 5 PHYSICAL DATA: Terminals: See figure 1 and table I. Terminal strength: 1.5 0.2 pounds (pull). Solderability: Applicab

18、le (not applicable to -118 through -124). Terminal twist test: Applicable for wire lead terminals and solder lug terminals only. 1/ Dimensions and configuration: See figure 1 and table I. Weight: 4.82 grams (0.17 ounce) maximum. Minimum marking: Applicable. LIFE TEST REQUIREMENTS: High level: 100,00

19、0 cycles per relay, except 50,000 cycles at 2 amperes dc resistive load rating. Low level: 100,000 cycles plus 900,000 cycles mechanical life. Part or Identifying Number (PIN): M39016/13- (dash number from table I and suffix letter designating failure level). 1/ For solder lug terminations only, the

20、 twist test shall consist of one 45 rotation and return in each direction, a total of 180. The rate of rotation shall be approximately 9 per second. the subsequent lead bending shall not be performed. NOTE: Solder lug terminations must be gripped 3/64 1/64 inch from the point where the lug emerges f

21、rom the relay header. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-39016/13K 6 TABLE I. Dash numbers and characteristics. 1/ Dash number 2/ M39016/13- Mount Coil voltage (V dc) 3/ At 25C Over temperature rangeWire lead (PI) Wire lead (SP)

22、Lug Wire lead RatedMaxCoil resis-tance ohms 10% Speci-fied pickupvalue (volt-age) (V dc) Speci-fied hold value (volt-age) (V dc) Speci-fied dropoutvalue (volt-age) (V dc) Speci-fied pickup value (volt-age) (V dc) Speci-fied hold value (volt-age) (V dc) Speci-fied dropoutvalue (volt-age) (V dc) 092 0

23、93 094 A 118 095 096 097 B 5 7 44 2.4 1.45 0.26 3.3 2.0 0.16 073 098 079 No mount 099 058 061 A 119 070 064 067 B 6 8 56 2.7 1.6 0.3 3.8 2.2 0.18 055 089 074 No mount 100 101 102 A 120 103 104 105 B 9 12 140 4.4 2.6 0.5 6.0 3.6 0.3 075 106 080 No mount 107 059 062 A 12 16 210 5.4 3.2 0.6 7.4 4.5 0.3

24、6 121 071 065 068 B 056 090 076 No mount 108 109 110 A 122 111 112 113 B 18 24 650 9.5 5.6 1.0 12.8 7.7 0.6 077 114 081 No mount 115 060 063 A 123 072 066 069 B 26.5 35 1350 13.5 8.1 1.5 18.0 10.8 0.9 057 091 078 No mount 116 084 085 A 124 086 087 088 B 36 46 2245 17.1 13.7 1.9 23.0 18.0 1.2 082 117

25、 083 No mount 1/ Each relay possesses high level and low level capabilities. However, relays previously tested or used above 10 mA resistive at 6 V dc maximum or peak ac open circuits not recommended for subsequent use in low level applications. 2/ The suffix letter L, M, P, or R, to designate the a

26、pplicable failure rate level, shall be added to the applicable listed dash number. Failure rate level (percent per 10,000 cycles): L, 3.0; M, 1.0; P, 0.1; R, 0.01. Example, 055L - - - - - - - - -069R. 3/ CAUTION: The use of any coil voltage less than the rated coil voltage will compromise the operat

27、ion of the relay. QUALIFICATION INSPECTION: Qualification inspection and sample size: See table II. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-39016/13K 7 TABLE II. Qualification inspection and sample size. 1/ Single submission Group sub

28、mission 24 units plus 1 open unit for level L at C = 0 2/ M39016/13-060 24 units plus 1 open unit for level L at C = 0 2/ 33 units plus 1 open unit for level M at C = 0 2/ 33 units plus 1 open unit for level M at C = 0 2/ Qualification inspection as applicable Qualification inspection as applicable

29、M39016/13-073 2 units each part number, M39016/13-055 qualification inspection, M39016/13-075 Q1. M39016/13-077 M39016/13-082 M39016/13-123 M39016/13-068 2 units, qualification inspection table, Q1, and shock, vibration, acceleration, terminal strength, and seal. 1/ For retention of qualification or

30、 extension of qualification to lower failure rate levels, all life test data accumulated on MIL-PRF-39016/37 and MIL-PRF-39016/38 may be used in addition to MIL-PRF-39016/13 data. Prior to performance of retention of qualification testing, the relay manufacturer shall preselect the sampling plan. 2/

31、 The number of units required for qualification testing shall be increased as required in Q5, MIL-PRF-39016, if the relay manufacturer elects to test the number of units permitting one or more failures. Prior to performance of qualification testing, the relay manufacturer shall preselect the samplin

32、g plan. Qualification inspection (reduced testing) and sample size: (See table III). If the relays produced for MIL-PRF-39016/13 are similar in construction and design except for the suppressor and steering diodes to the relays produced for MIL-PRF-39016/37 and MIL-PRF-39016/38, then reduced testing

33、 for qualification of MIL-PRF-39016/13 relays may be performed concurrent with or subsequent to successful qualification of MIL-PRF-39016/37 or MIL-PRF-39016/38 relays. TABLE III. Qualification inspection (reduced testing). Examination or test 2 units each coil voltage Q1 of qualification inspection

34、 table 1 unsealed sample unit for internal examination. SUPERSESSION DATA: Supersession data: See table IV. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-39016/13K 8 TABLE IV. Supersession data. 1/ Superseded PIN M5757/37- Superseded part n

35、umber M39016/13- New part number M39016/13- 1/ 001 010 001 010 055 002 011 002 011 056 003 012 003 012 057 004 013 004 013 089 005 014 005 014 090 006 015 006 015 091 007 016 007 016 074 008 017 008 017 076 009 018 009 018 078 019 028 019 028 099 020 029 020 029 107 021 030 021 030 115 022 031 022 0

36、31 058 023 032 023 032 059 024 033 024 033 060 025 034 025 034 061 026 035 026 035 062 027 036 027 036 063 037 046 037 046 070 038 047 038 047 071 039 048 039 048 072 040 049 040 049 064 041 050 041 050 065 042 051 042 051 066 043 052 043 052 067 044 053 044 053 068 045 054 045 054 069 1/ Complete p

37、art number shall contain suffix letter L, M, P, or R to designate failure rate level (see 2/ in table I). A part with any failure rate supersedes the applicable MIL-R-5757 part. Changes from previous issue. The margins of this specification are marked with vertical lines to indicate where changes fr

38、om the previous issue were made. This was done as a convenience only and the Government assumes no liability whatsoever for any inaccuracies in these notations. Bidders and contractors are cautioned to evaluate the requirements of this document based on the entire content irrespective of the margina

39、l notations and relationship to the last previous issue. Referenced documents. In addition to MIL-PRF-39016, this document references the following: MIL-PRF-39016/37 MIL-PRF-39016/38 MIL-STD-202 MIL-STD-1285 MIL-R-5757 ASTM B488 Provided by IHSNot for ResaleNo reproduction or networking permitted wi

40、thout license from IHS-,-,-MIL-PRF-39016/13K 9 Custodians: Preparing activity: Army - CR DLA - CC Navy - EC Air Force - 85 DLA - CC Review activities: (Project 5945-2013-033) Army - AR Navy - AS, OS, MC, SH Air Force - 19, 99 NOTE: The activities listed above were interested in this document as of the date of this document. Since organizations and responsibilities can change, you should verify the currency of the information above using the ASSIST Online database at https:/assist.dla.mil/. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-