BS EN ISO 15612-2004 Specification and qualification of welding procedures for metallic materials - Qualification by adoption of a standard welding procedure《金属材料焊接程序的规范和合格鉴定 标准焊接程.pdf

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1、BRITISH STANDARD BS EN ISO 15612:2004 Specification and qualification of welding procedures for metallic materials Qualification by adoption of a standard welding procedure The European Standard EN ISO 15612:2004 has the status of a British Standard ICS 25.160.10 BS EN ISO 15612:2004 This British St

2、andard was published under the authority of the Standards Policy and Strategy Committee on 11 August 2004 BSI 11 August 2004 ISBN 0 580 44257 8 National foreword This British Standard is the official English language version of EN ISO 15612:2004. It is identical with ISO 15612:2004. It supersedes BS

3、 EN 288-7:1995 which is withdrawn. The UK participation in its preparation was entrusted to Technical Committee WEE/36, Approval testing of welding procedures and welders, which has the responsibility to: A list of organizations represented on this committee can be obtained on request to its secreta

4、ry. Cross-references The British Standards which implement international or European publications referred to in this document may be found in the BSI Catalogue under the section entitled “International Standards Correspondence Index”, or by using the “Search” facility of the BSI Electronic Catalogu

5、e or of British Standards Online. This publication does not purport to include all the necessary provisions of a contract. Users are responsible for its correct application. Compliance with a British Standard does not of itself confer immunity from legal obligations. aid enquirers to understand the

6、text; present to the responsible international/European committee any enquiries on the interpretation, or proposals for change, and keep the UK interests informed; monitor related international and European developments and promulgate them in the UK. Summary of pages This document comprises a front

7、cover, an inside front cover, the EN ISO title page, pages 2 to 10, an inside back cover and a back cover. The BSI copyright notice displayed in this document indicates when the document was last issued. Amendments issued since publication Amd. No. Date CommentsEUROPEANSTANDARD NORMEEUROPENNE EUROPI

8、SCHENORM ENISO15612 August2004 ICS25.160.10 SupersedesEN2887:1995 Englishversion Specificationandqualificationofweldingproceduresformetallic materialsQualificationbyadoptionofastandardwelding procedure(ISO15612:2004) Descriptifetqualificationdunmodeopratoiredesoudage pourlesmatriauxmtalliquesQualifi

9、cationparrfrence unmodeopratoiredesoudagestandard(ISO 15612:2004) AnforderungundQualifizierungvonSchweiverfahrenfr metallischeWerkstoffeQualifizierungdurchEinsatzeines Standardschweiverfahrens(ISO15612:2004) ThisEuropeanStandardwasapprovedbyCENon16January2004. CENmembersareboundtocomplywiththeCEN/CE

10、NELECInternalRegulationswhichstipulatetheconditionsforgivingthisEurope an Standardthestatusofanationalstandardwithoutanyalteration.Uptodatelistsandbibliographicalreferencesconcernings uchnational standardsmaybeobtainedonapplicationtotheCentralSecretariatortoanyCENmember. ThisEuropeanStandardexistsin

11、threeofficialversions(English,French,German).Aversioninanyotherlanguagemadebytra nslation undertheresponsibilityofaCENmemberintoitsownlanguageandnotifiedtotheCentralSecretariathasthesamestatusast heofficial versions. CENmembersarethenationalstandardsbodiesofAustria,Belgium,Cyprus,CzechRepublic,Denma

12、rk,Estonia,Finland,France, Germany,Greece,Hungary,Iceland,Ireland,Italy,Latvia,Lithuania,Luxembourg,Malta,Netherlands,Norway,Poland,Portugal, Slovakia, Slovenia,Spain,Sweden,SwitzerlandandUnitedKingdom. EUROPEANCOMMITTEEFORSTANDARDIZATION COMITEUROPENDENORMALISATION EUROPISCHESKOMITEEFRNORMUNG Manag

13、ementCentre:ruedeStassart,36B1050Brussels 2004CEN Allrightsofexploitationinanyformandbyanymeansreserved worldwideforCENnationalMembers. Ref.No.ENISO15612:2004:EEN ISO 15612:2004 (E) 2 Contents Page Foreword3 Introduction .4 1 Scope5 2 Normative references5 3 Terms and definitions .6 4 Preliminary we

14、lding procedure specification (pWPS) .6 5 Qualification by adoption of the standard welding procedure .6 5.1 General6 5.2 Parent metal.6 6 Use of a standard welding procedure .7 6.1 General7 6.2 Related to the user of a standard welding procedure7 6.3 Related to the welding equipment .7 6.4 Related

15、to the personnel.7 7 Validity8 8 Preparation and documentation.8 Annex ZA (normative) Normative references to international publications with their relevant European publications9 Bibliography 10 EN ISO 15612:2004 (E) 3 Foreword This document (EN ISO 15612:2004) has been prepared by Technical Commit

16、tee CEN/TC 121 “Welding”, the secretariat of which is held by DIN, in collaboration with Technical Committee ISO/TC 44 “Welding and allied processes”. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest

17、by February 2005, and conflicting national standards shall be withdrawn at the latest by February 2005. This document supersedes EN 288-7:1995. Normative references to International Standards are listed in annex ZA. According to the CEN/CENELEC Internal Regulations, the national standards organizati

18、ons of the following countries are bound to implement this European Standard: Austria, Belgium, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Slovakia, Sloveni

19、a, Spain, Sweden, Switzerland and United Kingdom. EN ISO 15612:2004 (E) 4 Introduction In EN ISO 15607, one of the methods of welding procedure qualification is by adoption of a standard welding procedure. EN ISO 15612:2004 (E)51 Scope This standard gives the necessary information to explain the req

20、uirements referenced in EN ISO 15607 about the qualification by adoption of a standard welding procedure, and establishes the conditions, limits and ranges of qualification necessary for the use of a standard welding procedure. This standard gives the manufacturer the possibility to use welding proc

21、edures based on welding procedure tests performed by other organisations. This standard is a part of a series of standards, details of this series are given in EN ISO 15607:2003, annex A. The use of this standard can be restricted by an application standard or a specification. 2 Normative references

22、 The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. EN 287-1,Qualification test of welders - Fusion

23、welding - Part 1: Steels. EN 287-2, Approval testing of welders Fusion welding Part 2 : Aluminium and aluminium alloys. EN 719, Welding coordination Tasks and responsibilities. EN 729-1, Quality requirements for welding Fusion welding of metallic materials Part 1: Guidelines for selection and use. E

24、N 729-2, Quality requirements for welding Fusion welding of metallic materials Part 2: Comprehensive quality requirements. EN 729-3, Quality requirements for welding Fusion welding of metallic materials Part 3: Standard quality requirements. EN 729-4, Quality requirements for welding Fusion welding

25、of metallic materials Part 4: Elementary quality requirements. EN 1418, Welding personnel Approval testing of welding operators for fusion welding and resistance weld setters for fully mechanized and automatic welding of metallic materials. EN ISO 9606-3, Approval testing of welders Fusion welding P

26、art 3: Copper and copper alloys (ISO 9606-3:1999) EN ISO 9606-4, Approval testing of welders Fusion welding Part 4: Nickel and nickel alloys. (ISO 9606-4:1999) EN ISO 9606-5, Approval testing of welders Fusion welding Part 5: Titanium and titanium alloys, zirconium and zirconium alloys (ISO 9606-5:2

27、000) EN ISO 15607:2003, Specification and qualification of welding procedures for metallic materials General rules. (ISO 15607:2003) EN ISO 15612:2004 (E) 6 EN ISO 15609-1, Specification and approval of welding procedures for metallic materials Welding procedure specification Part 1: Arc welding. (I

28、SO 15609-1:2004) EN ISO 15609-2, Specification and qualification of welding procedures for metallic materials Welding procedure specification Part 2: Gas welding. (ISO 15609-2:2001) EN ISO 15609-3, Specification and qualification of welding procedures for metallic materials Welding procedure specifi

29、cation Part 3: Electron beam welding. (ISO 15609-3:2004) EN ISO 15609-4, Specification and qualification of welding procedures for metallic materials Welding procedure specification Part 4: Laser beam welding. (ISO 15609-4:2004) EN ISO 15614 (all parts), Specification and qualification of welding pr

30、ocedures for metallic materials Welding procedure test. 3 Terms and definitions For the purposes of this European Standard, the terms and definitions given in EN ISO 15607:2003 apply. 4 Preliminary welding procedure specification (pWPS) The qualification by adoption of a standard welding procedure s

31、hall be based on a pWPS according to the appropriate part of EN ISO 15609. This pWPS shall specify the range for all the relevant parameters. 5 Qualification by adoption of the standard welding procedure 5.1 General The qualification of the welding procedure shall be carried out by an examiner or an

32、 examiner body according to EN ISO 15607. It shall be verified that examination and testing have been carried out in accordance with the appropriate part of EN ISO 15614. After qualification, the preliminary welding procedure specification will be considered as a standard welding procedure specifica

33、tion. Changes outside the range of qualification given in the appropriate part of EN ISO 15614 as modified in 5.2 shall require a new qualification welding procedure. The welding procedure shall be qualified by the manufacturer and if applicable, verified by an examiner or examining body in accordan

34、ce with EN ISO 15607. 5.2 Parent metal This standard is applicable for parent material groups defined in Table 1. EN ISO 15612:2004 (E) 7Table 1 Applicable parent material groups Parent material groups used for the qualification of the welding procedure Range of qualification 1-1 1-1 1- 11 1 - 1 1 -

35、 11 11 11 8 a8 8 21 21 21 22.1 - 22.2 22.1 - 22.1 22.2 - 22.2 22.1 - 22.2 31 through 38 aeach group welded with compatible filler material 41 through 47 aeach group welded with compatible filler material aexcluding those alloys which are extremely sensitive to hot cracking. 6 Use of a standard weldi

36、ng procedure 6.1 General A standard welding procedure prepared and documented in accordance with clause 8 can be used without further tests providing the following requirements and limitations are observed. 6.2 Related to the user of a standard welding procedure The user of a standard welding proced

37、ure is responsible for the appropriate selection and application of the standard welding procedure. The use of a standard welding procedure requires welding coordination in accordance with EN 719 and that the user fulfils quality requirements in accordance with the appropriate part of EN 729. 6.3 Re

38、lated to the welding equipment The standard welding procedure is qualified for use in production with welding power sources and welding equipment having electrical and mechanical characteristics which are capable of achieving those used in preparing the test weld for qualification of the standard we

39、lding procedure as specified in the welding procedure specification WPS. The equipment used during production shall permit control of all essential welding parameters. 6.4 Related to the personnel A standard welding procedure shall only be used by welders or welding operators for mechanized equipmen

40、t qualified in accordance with the relevant part of EN 287 or EN ISO 9606 or EN 1418. EN ISO 15612:2004 (E) 8 7 Validity A standard welding procedure remains valid until it is withdrawn or revised. 8 Preparation and documentation The standard welding procedure shall be issued as a specification cove

41、ring ranges for all relevant parameters. Any restrictions, e.g. equipment performance or environmental conditions, shall be stated, as appropriate. The specification shall be in the format of a welding procedure qualification record WPQR according to the relevant part of prEN ISO 15614. The new WPS

42、shall be signed and dated by the manufacturer and, if applicable, verified by an examiner or examining body. Any amendments or revisions shall be re-qualified. All records on which the qualification is based shall be traceable to the original source during the entire period of its use. EN ISO 15612:

43、2004 (E) 9 Annex ZA (normative) Normative references to international publications with their relevant European publications This European Standard incorporates by dated or undated reference, provisions from other publications. These normative references are cited at the appropriate places in the te

44、xt and the publications are listed hereafter. For dated references, subsequent amendments to or revisions of any of these publications apply to this European Standard only when incorporated in it by amendment or revision. For undated references the latest edition of the publication referred to appli

45、es (including amendments). NOTE Where an International Publication has been modified by common modifications, indicated by (mod.), the relevant EN/HD applies. Publication Year Title EN Year ISO 9606-1 Approval testing of welders Fusion welding Part 1: Steels EN 287-1 ISO 14731 Welding coordination T

46、asks and responsibilities EN 719 ISO 3834-1 Quality requirements for welding - Fusion welding of metallic materials Part 1: Guidelines for selection and use EN 729-1 ISO 3834-2 Quality requirements for welding - Fusion welding of metallic materials Part 2: Comprehensive quality requirements EN 729-2

47、 ISO 3834-3 Quality requirements for welding - Fusion welding of metallic materials Part 3: Standards quality requirements EN 729-3 ISO 3834-4 Quality requirements for welding - Fusion welding of metallic materials Part 4: Elementary quality requirements EN 729-4 ISO 14732 Welding personnel Approval

48、 testing of welding operators for fusion welding and of resistance weld setters for fully mechanized and automatic welding of metallic materials EN 1418 EN ISO 15612:2004 (E) 10 Bibliography CR ISO 15608, Welding Guidelines for a metallic material grouping system (ISO/TR 15608:2000). blankBS EN ISO 15612:2004 BSI 389 Chiswick High Road London W4 4AL BSI British Standards Institution BSI is the independent national body responsible for preparing British Standards