BS EN 13204-2016 Double acting hydraulic rescue tools for fire and rescue service use Safety and performance requirements《消防和救生用双动液压救生工具 安全和性能要求》.pdf

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1、BS EN 13204:2016Double acting hydraulic rescuetools for fire and rescue serviceuse Safety and performancerequirementsBSI Standards PublicationWB11885_BSI_StandardCovs_2013_AW.indd 1 15/05/2013 15:06BS EN 13204:2016 BRITISH STANDARDNational forewordThis British Standard is the UK implementation of EN

2、 13204:2016.It supersedes BS EN 13204:2004+A1:2012 which is withdrawn.The UK participation in its preparation was entrusted to TechnicalCommittee FSH/17, Fire brigade equipment.A list of organizations represented on this committee can beobtained on request to its secretary.This publication does not

3、purport to include all the necessaryprovisions of a contract. Users are responsible for its correctapplication. The British Standards Institution 2016.Published by BSI Standards Limited 2016ISBN 978 0 580 85398 2ICS 11.160; 13.220.10Compliance with a British Standard cannot confer immunity fromlegal

4、 obligations.This British Standard was published under the authority of theStandards Policy and Strategy Committee on 30 September 2016.Amendments/corrigenda issued since publicationDate T e x t a f f e c t e dBS EN 13204:2016EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN 13204 September 2016

5、ICS 13.220.10 Supersedes EN 13204:2004+A1:2012English Version Double acting hydraulic rescue tools for fire and rescue service use - Safety and performance requirements Matriels hydrauliques de dsincarcration double effet usage des services dincendie et de secours - Prescriptions de scurit et de per

6、formance Doppelt wirkende hydraulische Rettungsgerte fr die Feuerwehr und Rettungsdienste - Sicherheits- und Leistungsanforderungen This European Standard was approved by CEN on 8 July 2016. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for

7、giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN member. This European Standard exists in three

8、official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management Centre has the same status as the official versions. CEN members are the national standards bodie

9、s of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spa

10、in, Sweden, Switzerland, Turkey and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG CEN-CENELEC Management Centre: Avenue Marnix 17, B-1000 Brussels 2016 CEN All rights of exploitation in any form and by any means reserved worldwid

11、e for CEN national Members. Ref. No. EN 13204:2016 EBS EN 13204:2016EN 13204:2016 (E) 2 Contents Page European foreword 4 Introduction 6 1 Scope 7 2 Normative references 7 3 Terms and definitions . 9 4 Requirements and verification 13 4.1 Safety Requirements and/or protective/risk reduction measures

12、 and verification . 13 4.1.1 General . 13 4.1.2 Spreaders . 18 4.1.3 Cutters . 20 4.1.4 Combi tools 21 4.1.5 Rams 22 4.1.6 Power packs 24 4.1.7 Manual pumps 26 4.1.8 Hose and hose assemblies . 26 4.1.9 Hose reels 27 4.1.10 Accessories 27 4.1.11 Noise 28 4.2 Performance requirements and verification

13、29 4.2.1 General . 29 4.2.2 Spreaders . 29 4.2.3 Cutters . 31 4.2.4 Combi tools 34 4.2.5 Rams 36 4.2.6 Power pack 37 4.2.7 Manual pumps 40 4.2.8 Hoses assemblies and hose reels 40 4.2.9 Accessories 41 5 Information for use 41 5.1 General . 41 5.2 Training 41 5.3 Safe and efficient operation 41 5.4 S

14、towage and cleaning 42 5.5 Inspection and testing . 42 5.6 Environmental provision . 42 6 Marking 43 6.1 General . 43 6.2 The marking of equipment 43 6.3 Marking of the control device 43 6.4 Marking of hose assemblies 43 6.5 Marking of power packs . 43 6.6 Marking of manual pumps . 43 6.7 Marking of

15、 accessories 43 BS EN 13204:2016EN 13204:2016 (E) 3 Annex A (normative) List of hazards . 44 Annex B (normative) Noise test code (Grade 2 of accuracy) 47 B.1 Scope . 47 B.2 Emission sound pressure level determination 47 B.3 Sound power level determination . 47 B.4 Installation and mounting condition

16、s 48 B.5 Operating conditions 48 B.6 Measurement uncertainties . 48 B.7 Information to be recorded and reported. 48 B.8 Declaration and verification 49 Annex C (normative) Product Performance Data Sheet 50 Annex D (informative) Examples of technical measures for noise reduction . 51 Annex E (normati

17、ve) General verification requirements . 52 Annex ZA (informative) Relationship between this European Standard and the Essential Requirements of EU Directive 2006/42/EC 54 Bibliography . 55 BS EN 13204:2016EN 13204:2016 (E) 4 European foreword This document (EN 13204:2016) has been prepared by Techni

18、cal Committee CEN/TC 192 “Fire service equipment”, the secretariat of which is held by BSI. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by March 2017, and conflicting national standards shall be

19、withdrawn at the latest by March 2017. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN shall not be held responsible for identifying any or all such patent rights. This document supersedes EN 13204:2004+A1:2012. This document

20、has been prepared under a mandate given to CEN by the European Commission and the European Free Trade Association, and supports essential requirements of EU Directive(s). For relationship with EU Directive(s), see informative Annex ZA, which is an integral part of this document. The significant tech

21、nical changes between this standard and the previous edition are the following: Major editorial changes: Clause 2: Normative references, updated Clause 4: Requirements and Verification: Was Section Hazards, which is referenced to Annex A in 4.1.1. Requirements are now followed directly by verificati

22、on, these used to be separate Clause 5 Requirements and Clause 6 Verification. Table 3. Cutting Capacity: Expanded classification to K (was H), square tube 35 3 (was 35 4) Cutting table has been expanded to be able to rate larger cutters. Powerpack and smart systems added Clause 5 Information for us

23、e, was chapter 7 Clause 6 Marking, was chapter 8 Annex A List of Hazards, updated references Annex C Product Performance Data Sheet = New, Annex C used to be Additional recommendations, which is now no longer included. Annex D General Verification Requirements, added. This is text moved from 6.1. Bi

24、bliography, updated version of standards BS EN 13204:2016EN 13204:2016 (E) 5 According to the CEN-CENELEC Internal Regulations, the national standards organisations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic,

25、Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and the United Kingdom. BS EN 1320

26、4:2016EN 13204:2016 (E) 6 Introduction This document is a type-C standard as stated in EN ISO 12100. This document is of relevance, in particular, for the following stakeholder groups representing the market players with regard to machinery safety: machine manufacturers (small, medium and large ente

27、rprises); health and safety bodies (regulators, accident prevention organizations, market surveillance, etc.). Others can be affected by the level of machinery safety achieved with the means of the document by the above-mentioned stakeholder groups: machine users/employers (small, medium and large e

28、nterprises); machine users/employees (e.g. trade unions, organizations for people with special needs); service providers, e.g. for maintenance (small, medium and large enterprises); consumers (in the case of machinery intended for use by consumers). The above-mentioned stakeholder groups have been g

29、iven the possibility to participate at the drafting process of this document. The machinery concerned and the extent to which hazards, hazardous situations or hazardous events are covered are indicated in the Scope of this document. When requirements of this type-C standard are different from those

30、which are stated in type-A or -B standards, the requirements of this type-C standard take precedence over the requirements of the other standards for machines that have been designed and built according to the requirements of this type-C standard. When compiling this document, it was assumed that: a

31、) the manufacturer shall design and/or use components without specific requirements in accordance with the usual engineering practice and calculation codes, including all failure modes; b) only trained and competent persons will use and operate the machinery; c) the machinery is kept in good repair

32、and working order, by a trained and competent person, so that the required characteristics remain despite wear; d) the working place is adequately lit; e) negotiations occur between the manufacturer and the purchaser concerning particular conditions for the use and places of use for the machinery re

33、lated to health and safety; f) The manufacturer shall consider and minimize the impact to the environment during all stages of the product life cycle. Battery tools and other powered rescue tools outside of the scope of this document are not covered in this revision of the document. However in futur

34、e revision these tools will be integrated. BS EN 13204:2016EN 13204:2016 (E) 7 1 Scope This European Standard specifies safety and performance requirements for double acting hydraulic rescue tools manufactured after the date of publication. It is applicable to double acting hydraulic rescue tool sys

35、tems which are intended for use by the firefighting and rescue services, principally for cutting through, spreading or pushing apart the structural parts of road vehicles, ships, trains, aircraft and building structures involved in accidents. They consist of a separate power pack, the tools and the

36、necessary interconnections and intended accessories, as defined in Clause 3 Terms and definitions. This document deals with all significant hazards, hazardous situations or hazardous events relevant to the machinery, when it is used as intended and under conditions of misuse which are reasonably for

37、eseeable by the manufacturer. NOTE 1 The aim is to assist while extracting the casualties or to create a working space for paramedical services taking the local conditions into account. It is not applicable to additional requirements for: a) operation in severe conditions (e.g. extreme environmental

38、 conditions such as: temperatures outside the range 20 C up to +55 C, corrosive environment, tropical environment, contaminating environments, strong magnetic fields, potentially explosive atmospheres); b) the risk directly arising from the means provided for the portability, transportability and mo

39、bility of double-acting hydraulic rescue tools during periods of their operation. NOTE 2 For the EU/EEA other Directives can be applicable to the equipment in the scope, for example the Electro Magnetic Compatibility Directive. 2 Normative references The following documents, in whole or in part, are

40、 normatively referenced in this document and are indispensable for its application. For dated references, only the cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. EN 50565-2:2014, Electric cables - Guide to use for cables with

41、a rated voltage not exceeding 450/750 V (U0/U) - Part 2: Specific guidance related to EN 50525 cable types EN 659, Protective gloves for firefighters EN 837-1, Pressure gauges - Part 1: Bourdon tube pressure gauges - Dimensions, metrology, requirements and testing EN 853, Rubber hoses and hose assem

42、blies - Wire braid reinforced hydraulic type - Specification EN 854, Rubber hoses and hose assemblies - Textile reinforced hydraulic type - Specification” EN 856, Rubber hoses and hose assemblies - Rubber-covered spiral wire reinforced hydraulic type - Specification EN 857, Rubber hoses and hose ass

43、emblies - Wire braid reinforced compact type for hydraulic applications - Specification EN 10025-1:2004, Hot rolled products of structural steels - Part 1: General technical delivery conditions BS EN 13204:2016EN 13204:2016 (E) 8 EN 10025-2:2004, Hot rolled products of structural steels - Part 2: Te

44、chnical delivery conditions for non-alloy structural steels EN 10210-2, Hot finished structural hollow sections of non-alloy and fine grain steels - Part 2: Tolerances, dimensions and sectional properties EN 60204-1, Safety of machinery - Electrical equipment of machines - Part 1: General requiremen

45、ts EN 60529, Degrees of protection provided by enclosures (IP Code)(IEC 60529) EN ISO 3949, Plastics hoses and hose assemblies - Textile-reinforced types for hydraulic applications - Specification (ISO 3949) EN ISO 4413, Hydraulic fluid power - General rules and safety requirements for systems and t

46、heir components (ISO 4413) EN ISO 12100, Safety of machinery - General principles for design - Risk assessment and risk reduction (ISO 12100) EN ISO 1402, Rubber and plastics hoses and hose assemblies - Hydrostatic testing (ISO 1402) EN ISO 10619-1, Rubber and plastics hoses and tubing - Measurement

47、 of flexibility and stiffness - Part 1: Bending tests at ambient temperature (ISO 10619-1) EN ISO 3744:2010, Acoustics - Determination of sound power levels and sound energy levels of noise sources using sound pressure - Engineering methods for an essentially free field over a reflecting plane (ISO

48、3744:2010) EN ISO 4871, Acoustics - Declaration and verification of noise emission values of machinery and equipment (ISO 4871) EN ISO 7751:19971, Rubber and plastics hoses and hose assemblies Ratios of proof and burst pressure to maximum working pressure - Amendment 1 Replacement of “design working

49、 pressure” by “maximum working pressure” throughout text (ISO 7751:1991) EN ISO 11201, Acoustics - Noise emitted by machinery and equipment - Determination of emission sound pressure levels at a work station and at other specified positions in an essentially free field over a reflecting plane with negligible environmental corrections (ISO 11201) EN ISO 11688-1, Acoustics - Recommended practice for the design of low-noise machinery and equipment - Part 1: Planning (ISO/TR 11688-1) EN ISO 13732-1, Ergonomics of the