ASTM F667-2006 Standard Specification for Large Diameter Corrugated Polyethylene Pipe and Fittings《大直径波纹聚乙烯管及配件》.pdf

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1、Designation: F 667 06An American National StandardStandard Specification forLarge Diameter Corrugated Polyethylene Pipe and Fittings1This standard is issued under the fixed designation F 667; the number immediately following the designation indicates the year oforiginal adoption or, in the case of r

2、evision, the year of last revision. A number in parentheses indicates the year of last reapproval. Asuperscript epsilon (e) indicates an editorial change since the last revision or reapproval.1. Scope1.1 This specification covers requirements and test methodsfor materials, workmanship, dimensions, p

3、erforations, pipestiffness, elongation, joint separation resistance, quality ofextruded polyethylene, brittleness, bond, and marking of cor-rugated polyethylene (PE) pipe and fittings. It covers nominalsizes 8 in. (203 mm), 10 in. (254 mm), 12 in. (305 mm), 15 in.(381 mm), 18 in. (457 mm), and 24 in

4、. (610 mm).1.2 This specification covers tubularly extruded, spirallylaminated, and rotationally molded corrugated polyethylenepipe.1.3 The values given in parentheses are provided for infor-mation purposes only.NOTE 1Sizes 3 to 6 in. are covered in Specification F 405.1.4 The following precautionar

5、y caveat pertains only to thetest method portion, Section 9, of this specification: Thisstandard does not purport to address all of the safety concerns,if any, associated with its use. It is the responsibility of the userof this standard to establish appropriate safety and healthpractices and determ

6、ine the applicability of regulatory limita-tions prior to use.2. Referenced Documents2.1 ASTM Standards:2D 618 Practice for Conditioning Plastics for TestingD 2412 Test Method for Determination of External LoadingCharacteristics of Plastic Pipe by Parallel-Plate LoadingD 2444 Test Method for Determi

7、nation of the Impact Re-sistance of Thermoplastic Pipe and Fittings by Means of aTup (Falling Weight)D 3350 Specification for Polyethylene Plastics Pipe andFittings MaterialsF 405 Specification for Corrugated Polyethylene (PE) Pipeand FittingsF 412 Terminology Relating to Plastic Piping SystemsF 449

8、 Practice for Subsurface Installation of CorrugatedPolyethylene Pipe forAgricultural Drainage or Water TableControl2.2 Federal Standard:3Fed. Std. No. 123 Marking for Shipment (Civil Agencies)2.3 Military Standard:3MIL-STD-129 Marking for Shipment and Storage3. Terminology3.1 DefinitionsDefinitions

9、used in this specification arein accordance with Terminology F 412, unless otherwise noted.3.2 splitany break or crack that extends through the wall.3.3 creasea deformation that cannot be removed like adent: generally associated with wall buckling.4. Significance and Use4.1 Corrugated PE pipe and fi

10、ttings are intended for under-ground applications where soil provides support to theirflexible walls. Their major use is to collect or convey drainagewater, or both.4.2 Exclusions from Recommended Use:4.2.1 Exposure to flame at any time,4.2.2 Permanent exposure to sunlight or weathering, orboth, and

11、4.2.3 Exposure to chemicals, other than those normallyfound in ground water, whose compatibility with the tubingand fittings is not known.5. Materials5.1 Basic MaterialsCompounds used in the manufactureof corrugated PE drainage pipe and fittings shall have aminimum cell classification of 323410C or

12、333410C as definedand described in Specification D 3350. Compounds that have ahigher cell classification in one or more properties are accept-able, provided the product requirements are met.NOTE 2Class B pigments may be substituted for Class C provided1This specification is under the jurisdiction of

13、 ASTM Committee F17 on PlasticPiping Systems and is the direct responsibility of Subcommittee F17.65 on LandDrainage.Current edition approved May 1, 2006. Published June 2006. Originallyapproved in 1980. Last previous edition approved in 1997 as F 667 97.2For referenced ASTM standards, visit the AST

14、M website, www.astm.org, orcontact ASTM Customer Service at serviceastm.org. For Annual Book of ASTMStandards volume information, refer to the standards Document Summary page onthe ASTM website.3Available from Standardization Documents Order Desk, Bldg. 4 Section D, 700Robbins Ave., Philadelphia, PA

15、 19111-5094, Attn: NPODS.1Copyright ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959, United States.that ultraviolet protection is acceptable to the publisher as satisfactory forthe intended use.5.2 Rework MaterialClean rework material, generatedfrom the manuf

16、acturers own production of the product, maybe used by the manufacturer provided that the tubing andfittings produced meet all requirements of this specification.6. General Requirements6.1 WorkmanshipThe pipe and fittings shall be homog-enous throughout and essentially uniform in color, opacity,densi

17、ty, and other properties. The inside and outside surfacesshall be semimatte or glossy in appearance (depending on thetype of plastic) and free of chalking, sticky, or tacky material.The pipe and fitting walls shall be free of cracks, holes, blisters,voids, foreign inclusions, or other defects that a

18、re visible to thenaked eye and that may affect the wall integrity. Holesdeliberately placed in perforated pipe are acceptable. Thesurface shall be free of excessive bloom. Bloom or chalkingmay develop in pipe exposed to the direct rays of the sun(ultraviolet radiant energy) for extended periods; con

19、sequently,these requirements do not apply to pipe and fittings afterextended exposure to direct rays of the sun.NOTE 3Wall thickness may vary within each corrugation. Variation isacceptable provided the tubing meets all physical requirements.7. Detail Requirements7.1 General:7.1.1 The following requ

20、irements shall be met by perforatedor nonperforated pipe, as applicable.7.1.2 Individual results shall be used to determine compli-ance with the requirements, unless otherwise stated.7.2 Dimensions and Tolerances:7.2.1 Pipe:7.2.1.1 Nominal DiameterThe nominal diameter of thepipe shall be the average

21、 inside diameter rounded to the nearestwhole number.7.2.1.2 Inside DiameterThe tolerance on the nominalinside diameter shall be +3 %; 1.5 %, when measured inaccordance with 9.3.7.2.1.3 LengthThe pipe may be sold in any length agree-able to the user. Length shall not be less than 99 % of statedquanti

22、ty, when measured in accordance with 9.4.7.2.2 Fittings:7.2.2.1 The maximum allowable gap between pipe andfitting shall not exceed18 in. (3 mm) unless otherwisespecified.7.3 Perforations:7.3.1 Drainage PipeWhen perforations are necessary,they shall be cleanly cut and uniformly spaced along the lengt

23、hand circumference of the pipe in a size, shape, and patternsuited to the needs of the user.7.3.2 The inlet area of the perforations shall be a minimumof 1 in.2/ft (21 cm2/m) of pipe.7.4 Pipe StiffnessThe pipe shall have a minimum pipestiffness of 30 psi (0.21 MPa) at 5 % deflection and 25 psi (0.18

24、MPa) at 10 % deflection, when tested in accordance with 9.5.7.5 ElongationContinuously extruded pipe that elongatesmore than 5 %, but less than 10 %, when tested in accordancewith 9.6, shall meet the requirements of 7.4 when tested inaccordance with 9.7. Pipe that elongates more than 10 % shallbe re

25、jected.7.6 BrittlenessPipe and fitting specimens shall be testedin accordance with 9.9.7.7 BondThe bond between layers of spirally laminatedpipe shall be strong and uniform. There shall be no separationof layers when the pipe is deflected 20 %, in accordance withTest Method D 2412, nor shall it be p

26、ossible to separate thelayers with the point of a knife when the pipe is in the deflectedcondition.NOTE 4This test may be conducted as a continuation of pipe stiffnesstesting as specified in 9.5.NOTE 5Until an ASTM specification for an acceptable stress-cracktest is published, environmental stress c

27、racking should be evaluated by theuser on the basis of data furnished by the manufacturer.7.8 Fitting Requirements:7.8.1 The fittings shall not reduce or impair the overallintegrity or function of the pipe line.NOTE 6Common corrugated fittings include in-line joint fittings, suchas tees, Ys, reducer

28、s, couplers, elbows, and end caps. These fittings areinstalled internally or externally by various methods, such as snap-on,V-insertion, screw-on, or wrap around.NOTE 7Some corrugated fittings will not fit all pipe. Only fittingssupplied or recommended by the pipe manufacturer should be used.7.8.2 J

29、oints made with couplers, installed in accordancewith the manufacturers instructions, shall not separate whentested in accordance with 9.8.7.8.3 Fitting specimens shall not crack or split when testedin accordance with 9.9.8. Sampling and Retest8.1 SamplingSamples of pipe and fittings sufficient tode

30、termine conformance with this specification shall be taken atrandom from stock by the testing agency. Samples shall berepresentative of the product type under consideration.8.2 Retest and RejectionIf any test failure occurs, the pipeor fitting may be retested to establish conformity. The test shallb

31、e repeated on two additional samples from the same lot orshipment. If either of these two additional samples fail, the pipeor fitting does not comply with this specification.9. Test Methods9.1 Conditioning Test SpecimensCondition the specimenprior to test at 73.4 6 3.6F (23 6 2C) and 50 6 5 % relati

32、vehumidity for not less than 40 h prior to the test, in accordancewith Procedure A in Practice D 618 for those tests whereconditioning is required, unless otherwise specified.9.2 Test ConditionsConduct tests in laboratory atmo-sphere of 73.4 6 3.6F (23 6 2C) and 50 6 5 % relativehumidity, unless oth

33、erwise specified.9.3 Inside DiameterMeasure the inside diameter of three1-ft (300-mm) specimens, with any suitable device accurate to6132 in. (0.8 mm), at two positions, namely, the block seamand 90 from the block seams, and average the six measure-ments.9.4 LengthMeasure pipe with any suitable devi

34、ce accu-rate to 6132 in. in 10 ft (1 mm in 3 m). Make all measurementsF667062on the pipe while it is resting on a relatively flat surface, in astraight line, with no external tensile or compressive forcesexerted on the pipe.9.5 Pipe StiffnessSelect a minimum of three pipe speci-mens and test for pip

35、e stiffness F/Dy, as described in TestMethod D 2412, except for the following conditions: (1) Thetest specimens shall be at least as long as the outside diameter;the exact length shall be an integer multiple of corrugationpitch. (2) Locate the first specimen of all tubularly extrudedpipe in the load

36、ing machine with the imaginary line betweenthe two corrugator seams (end view) parallel to the loadingplates. The specimen must lay flat on the plate within18 in. (3mm) and may be straightened by hand bending at roomtemperature. Use the first location as a reference point forrotation of the other tw

37、o specimens. Rotate the second speci-men 45 and the third specimen 90. Test each specimen in oneposition only. (3) The deflection indicator shall be readable andaccurate to 60.001 in. (60.02 mm). (4) The parallel platesmust exceed the samples in length. (5) If the pipe under test hasselfcoupling end

38、 sections, include a selfcoupling assembly asone of the three test lengths.9.6 ElongationTest a minimum of three specimens, each60 in. (1.5 m) in length, for stretch resistance. Subject each testspecimen to a longitudinal stretching force equal to 5 lb/in. ofnominal inside diameter to a maximum of 5

39、0 lb, excluding theweight of the specimen. Hang the specimens in a verticalmanner with the test force applied as a dead (hanging) weightto the bottom end of the pipe. The gage length for determiningpercent elongation shall be the middle 3-ft (1-m) portion of theunstretched specimen. Apply the test w

40、eight gently, and allowit to remain for 3 min; then quickly measure the gage length tothe nearest 0.125 in. (3 mm) to determine elongation. Calculateelongation ( E) as follows:E, % 5elongation 3 100gage lengthCalculate the average of the three values.9.7 Pipe Stiffness While Elongated Test three 30-

41、in.(762-mm) gage lengths cut from the centers of the 60-in.(1.5-m) specimens for pipe stiffness at 5 and 10 % deflection asdescribed in Test Method D 2412, except for the followingconditions: (1) stretch the test specimen as shown in Fig. 1 tothe same percent elongation as determined in 9.6 and test

42、 inthis condition; (2) support the test specimen on a rigid baseplate 12 in. (305 mm) in length; and (3) apply a load plate 12in. (305 mm) in length to the center portion of the 30-in.(760-mm) specimen.9.8 Joint-Separation TestRepeat the elongation test speci-fied in 9.6 on two specimens with a coup

43、ling in the center ofthe specimens. Separation shall be considered a failure. Gagelength and stretch are omitted in this test.9.9 BrittlenessTest pipe and fitting specimens in accor-dance with Test Method D 2444, except six specimens shall betested. Use Tup B weighing 5.5 lb (2.5 kg); the height of

44、thedrop shall be 5 ft (1.5 m). Use a flat-plate specimen holder.Condition the specimens for 24 h at a temperature of 25 63.6F (3.9 6 2C), and conduct all tests within 60 s ofremoval from this atmosphere. The center of the falling tupshall strike on a corrugation crown for three specimens andbetween

45、crowns for three specimens. Five nonfailures areacceptable. Fittings shall be assembled on appropriate size pipefor testing.10. Installation10.1 It is recommended that pipe and fittings shall beinstalled in accordance with Practice F 449.10.2 Defective sections may be removed and the linespliced in

46、the field, where practicable.11. Certification11.1 Upon request of the user, the manufacturer shallprovide certification that the product was produced and testedin accordance with this specification. This certification shall befurnished at the time of shipment.12. Marking12.1 Corrugated PE drainage

47、pipe complying with thisspecification shall be marked with the designation number ofthis specification: ASTM F 667, and with the manufacturersidentification symbol, regularly spaced at intervals not exceed-ing 10 ft (3 m).12.1.1 DatingEach unit of corrugated PE drainage pipeshall be marked with the

48、day, month, and year. This date shallbe permanently marked on the product.12.2 Fittings for corrugated polyethylene pipe complyingwith this specification shall be marked with the designationnumber of this specification, ASTM F 667, and with themanufacturers identification symbol.13. Report13.1 The r

49、eport shall include the following:13.1.1 Date or dates of tests,13.1.2 Complete identification of product tested, includingsize, nomenclature, manufacturer, previous history, if any, etc,FIG. 1 Test Rig for Determining Stiffness While ElongatedF66706313.1.3 Description of manufacturers product marking,13.1.4 Conditioning method,13.1.5 Details of sampling,13.1.6 Weight per foot of each test specimen and theaverage weight,13.1.7 Individual average test results of manufacture,13.1.8 Notation describing any retest due to previous tes