ASTM D2737-2012 Standard Specification for Polyethylene (PE) Plastic Tubing 《聚乙烯塑料管的标准规格》.pdf

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1、Designation:D273703 Designation: D2737 12An American National StandardStandard Specification forPolyethylene (PE) Plastic Tubing1This standard is issued under the fixed designation D2737; the number immediately following the designation indicates the year oforiginal adoption or, in the case of revis

2、ion, the year of last revision. A number in parentheses indicates the year of last reapproval. Asuperscript epsilon () indicates an editorial change since the last revision or reapproval.This standard has been approved for use by agencies of the Department of Defense.1. Scope1.1This specification co

3、vers polyethylene (PE) tubing pressure rated for water (see appendix). Included are criteria forclassifying PE plastic tubing materials and PE plastic tubing, and requirements and test methods for materials, workmanship,dimensions, sustained pressure, burst pressure, and environmental stress crackin

4、g. This specification differs from the pipespecifications in their outside diameters. Methods of marking are also given.1.2The text of this specification references notes, footnotes, and appendixes which provide explanatory material.These notes andfootnotes (excluding those in tables and figures) sh

5、all not be considered as requirements of the specification.1.3The values stated in inch-pound units are to be regarded as the standard. The values given in parentheses are for informationonly. *1.1 This specification covers polyethylene (PE) plastic tubing in outside diameters and SDRs that are pres

6、sure rated for water.Included are requirements for PE compounds, and requirements and test methods for PE plastic tubing workmanship, dimensions,elevated temperature sustained pressure, burst pressure and marking.1.2 The text of this specification references notes, footnotes, and appendixes which pr

7、ovide explanatory material. These notesand footnotes shall not be considered as requirements of the specification. Notes and footnotes in tables and figures, andSupplementary Requirements are requirements of the specification.1.3 The values stated in inch-pound units are to be regarded as standard.

8、The values given in parentheses are mathematicalconversions to SI units that are provided for information only and are not considered standard.NOTE1PE plastic tubing is often used with fittings that require flaring the tubing. The technique used to make the flare is highly important to produceleak-f

9、ree joints. For further information, refer to Practice D3140 1Joining PE plastic tubing with fittings that require flaring the tubing is notrecommended because Practice D3140, the technique used to make the flare has been withdrawn (discontinued).NOTE 2References and PE compound descriptions for PE2

10、305, PE2406, PE3306, PE3406, and PE3408 have been removed due to changes inSpecification D3350 and PPI TR-3. For removed designations, refer to previous editions of Specification D2737, Specification D3350, PPI TR-3 and PPITR-4. The removal of these PE compounds does not affect pipelines that are in

11、 service. PE compounds and material designations resulting from changesin Specification D3350 and PPI TR-3 are addressed in Section 5.1.4 The following safety hazards caveat pertains only to the test methods portion, Section 7, of this specification: This standarddoes not purport to address all of t

12、he safety concerns, if any, associated with its use. It is the responsibility of the user of thisstandard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.2. Referenced Documents2.1 ASTM Standards:2D618 Practice for Condition

13、ing Plastics for TestingD792Test Methods for Density and Specific Gravity (Relative Density) of Plastics by Displacement 638 Test Method forTensileProperties of PlasticsD1238 Test Method for Melt Flow Rates of Thermoplastics by Extrusion Plastometer D1248Specification for PolyethylenePlastics Extrus

14、ion Materials for Wireand CableD1505Test Method for Density of Plastics by the Density-Gradient Technique1This specification is under the jurisdiction of ASTM Committee F17 on Plastic Piping Systems and is the direct responsibility of Subcommittee F17.26 on Olefin BasedPipe.Current edition approved

15、Aug. 10, 2003. Published September 2003. Originally approved in 1968. Last previous edition approved in 2001 as D273701. DOI:10.1520/D2737-03.Current edition approved Jan. 15, 2012. Published January 2012. Originally approved in 1968. Last previous edition approved in 2003 as D2737 03. DOI:10.1520/D

16、2737-12.2For referencedASTM standards, visit theASTM website, www.astm.org, or contactASTM Customer Service at serviceastm.org. For Annual Book of ASTM Standardsvolume information, refer to the standards Document Summary page on the ASTM website.1This document is not an ASTM standard and is intended

17、 only to provide the user of an ASTM standard an indication of what changes have been made to the previous version. Becauseit may not be technically possible to adequately depict all changes accurately, ASTM recommends that users consult prior editions as appropriate. In all cases only the current v

18、ersionof the standard as published by ASTM is to be considered the official document.*A Summary of Changes section appears at the end of this standard.Copyright ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959, United States.D1598 Test Method for Time-to-Failu

19、re of Plastic Pipe Under Constant Internal PressureD1599 Test Method for Resistance to Short-Time Hydraulic Pressure of Plastic Pipe, Tubing, and FittingsD1600 Terminology for Abbreviated Terms Relating to PlasticsD1603 Test Method for Carbon Black Content in Olefin PlasticsD2122 Test Method for Det

20、ermining Dimensions of Thermoplastic Pipe and FittingsD2565 Practice for Xenon-Arc Exposure of Plastics Intended for Outdoor ApplicationsD2837 Test Method for Obtaining Hydrostatic Design Basis for Thermoplastic Pipe Materials or Pressure Design Basis forThermoplastic Pipe ProductsD3350 Specificatio

21、n for Polyethylene Plastics Pipe and Fittings MaterialsD3140 Practice forFor Flaring Polyolefin Pipe andAnd Tubing3D3350Specification for Polyethylene Plastics Pipe and Fittings Materials 4218 Test Method for Determination of Carbon BlackContent in Polyethylene Compounds By the Muffle-Furnace Techni

22、queF412 Terminology Relating to Plastic Piping Systems Terminology Relating to Plastic Piping SystemsG154 Practice for Operating Fluorescent Light Apparatus for UV Exposure of Nonmetallic MaterialsG155 Practice for Operating Xenon Arc Light Apparatus for Exposure of Non-Metallic Materials2.2 NSF Sta

23、ndard: APWA Standard:4APWA Uniform Color Code2.3 NSF Standards:5NSF/ANSI Standard No. 14 for Plastic Piping Components and Related MaterialsNSF/ANSI Standard No. 61 for Drinking Water Systems ComponentsHealth Effects2.4 PPI Standards:6PPI TR-3 Policies and Procedures for Developing Hydrostatic Desig

24、n Basis (HDB), Pressure Design Basis (PDB), StrengthDesign Basis (SDB), and Minimum Required Strength (MRS) Ratings for Thermoplastic Piping Materials or PipePPI TR-4 HDB/SDB/PDB/MRS Listed Materials, PPI Listing of Hydrostatic Design Basis (HDB), Strength Design Basis(SDB), Pressure Design Basis (P

25、DB), and Minimum Required Strength (MRS) Ratings for Thermoplastic Piping Materialsor Pipe3. Terminology3.1Definitions: Definitions are in accordance with Terminology3.1 DefinitionsUnless otherwise specified, definitions are in accordance with Terminology F412 and abbreviations are inaccordance with

26、 Terminology D1600, unless otherwise specified. The abbreviation for polyethylene plastic is PE.3.2Definitions of Terms Specific to This Standard:3.2.1hydrostatic design stressthe estimated maximum tensile stress the material is capable of withstanding continuously witha high degree of certainty tha

27、t failure of the pipe will not occur. This stress is circumferential when internal hydrostatic waterpressure is applied.3.2.2pressure rating (PR)the estimated maximum water pressure the pipe is capable of withstanding continuously with a highdegree of certainty that failure of the pipe will not occu

28、r.3.2.3relation between dimensions, hydrostatic design stress, and pressure ratingthe following expression, commonly knownas the ISO equation, is used in this specification to relate dimensions, hydrostatic design stress, and pressure rating:2S/P5D0/t!21or2S/P5R212S/P5D0/t!21or2S/P5R21.4. Tubing Cla

29、ssification4.1 GeneralThis specification covers PE plastic tubing made from PE compounds in three standard dimension ratios andpressure rated for water. Pressure ratings for water are dependent on the PE compound in accordance with the followingrelationship:PR523HDSSDR 11!(1)PR3Available from the Na

30、tional Sanitation Foundation, P.O. Box 1468, Ann Arbor, MI 48106.3Withdrawn. The last approved version of this historical standard is referenced on www.astm.org.4ISO R161-1960, Pipes of Plastics Materials for the Transport of Fluids (Outside Diameters and Nominal Pressures) Part 1, Metric Series.4AP

31、WA, 2345 Grand Boulevard, suite 500, Kansas, City, MO 64108-2641.5This test method is based on the use of “Igepal CO-630,” a trademark for a nonylphenoxy poly(ethyleneoxy)ethanol, which may be obtained from GAF Corp., Dyestuffand Chemical Div., 140 West 51st St., New York, NY 10020.5Available from N

32、SF International, P.O. Box 130140, 789 N. Dixboro Rd., Ann Arbor, MI 48113-0140, http:/www.nsf.org.6Available from Plastics Pipe Institute (PPI), 105 Decker Court, Suite 825, Irving, TX 75062, http:/www.plasticpipe.org.D2737 122where:SWhere:PR = hydrostatic design stress, psi (or MPa),Ppressurerat-i

33、ngforwa-ter,73F(23C),psi(kPa)HDS = pressure rating, psi (or MPa),D0hydrostaticde-signstressforwaterat73F(23C),psi(kPa)SDR = average outside diameter, in. (or mm),t = minimum wall thickness, in. (or mm), andR = standard thermoplastic pipe dimension ratio (D0/t for PE tubing).standard dimension ratio3

34、.2.4standard dimension ratio (SDR)the average outside diameter in inches divided by the minimum wall thickness in inches,rounded to the nearest 0.5.3.2.5standard thermoplastic tubing materials designation codethe tubing materials designation code shall consist of theabbreviation PE for the type of p

35、lastic, followed by the ASTM grade in Arabic numerals and the hydrostatic design stress in unitsof 100 psi with any decimal figures dropped. Where the hydrostatic design code contains less than two figures, a cipher shall beused before the number. Thus a complete material code consists of two letter

36、s and four figures for PE plastic tubing materials (seeSection 5).3.2.6tubingfor the purpose of this specification, pipe made to specific outside diameters as shown in Table 1.4.Tubing Classification4.1GeneralThis specification covers PE tubing made from four PE plastic tubing materials in three sta

37、ndard dimension ratiosand three water pressure ratings (appendix).TABLE 1 2 Outside Diameters and Tolerances for PE Plastic TubingNominalTubingSize, in.OutsideDiameter, in.in. (mm)ToleranceFor AvOutside Diameter-Toleragnce, in. (mm)FOut-or Max af-Round Miness,(out-of-round-ness),Ain. (mm)12 0.625 60

38、.004 60.01512 0.625 (15.87 60.004 (60.10) 0.030 (0.76)58 0.750 60.004 60.01558 0.750 (19.05) 60.004 (60.10) 0.030 (0.76)34 0.875 60.004 60.01534 0.875 (22.23) 60.004 (60.10) 0.030 (0.76)1 1.125 60.005 60.0151 1.125 (28.58) 60.005 (60.13) 0.030 (0.76)114 1.375 60.005 60.015114 1.375 (34.93) 60.005 (6

39、0.13) 0.030 (0.76)112 1.625 60.006 60.015112 1.625 (41.23) 60.006 (60.15) 0.030 (0.76)2 2.125 60.006 60.0152 2.125 (53.98) 60.006 (60.15) 0.030 (0.76)AThe maximum and minimum (out-of-roundness) tolerances apply only to tubing as extruded.D2737 1234.2Standard Thermoplastic Pipe Dimension Ratios (SDR)

40、This specification covers PE tubing in three standard dimensionratios, namely, 7.3, 9, and 11. These are referred to as SDR 7.3, SDR 9, and SDR 11, respectively. The pressure rating is uniformfor all nominal tubing sizes for a given PE pipe material and SDR with the exception of SDR 9 with PE-3408 m

41、aterial (appendix).5.Materials5.1GeneralPolyethylene plastics used to make tubing meeting the requirements of this specification are categorized by meansof two criteria, namely, (1) short-term strength tests, and (2) long-term strength tests.5.2Basic MaterialsThis specification covers PE tubing made

42、 from three PE plastics as defined in Specification D1248, inwhich the requirements are based on short-term tests of Grade P23, Grade P24, Grade P33, and Grade P34. The 80C sustainedpressure performance requirements of 6.9 are not currently in PE material Specifications D1248 or D3350. To identify t

43、he correcttubing test category (C1 to C7), the PE material base resin density and melt index must be obtained from the PE material supplier.NOTE2Committee F-17 has requested that Committee D20 add the 80C sustained pressure performance requirements to Specifications D1248 andD3350 3PR and HDS must h

44、ave the same units. See Appendix X1 for maximum pressure ratings for water.4.2 This specification covers PE tubing in standard dimension ratios SDR 7.3, SDR 9, and SDR 11.5. Materials5.1 Polyethylene CompoundPolyethylene compounds suitable for use in the manufacture of tubing under this specificatio

45、nshall meet thermoplastic materials designation codes PE2708 or PE3608 or PE4608 or PE4710, and shall meet Table 1requirements for PE2708 or PE3608 or PE4608 or PE4710, and shall meet thermal stability, brittleness temperature and elongationat break requirements in accordance with Specification D335

46、0.5.3Hydrostatic Design StressesThis specification covers PE tubing made from three PE plastics as defined by hydrostaticdesign stresses developed on the basis of long-term tests (appendix).5.4CompoundThe PE plastic extrusion compound shall meet the requirements of either Grade P23, Class B or C; Gr

47、ade P24,Class B or C; Grade P33, Class B or C; or Grade P34, Class B or C, material as described in Specification D1248.5.4.1Class B compounds shall have sufficient UV stabilizer to protect pipe from deleterious affects due to continuous outdoorexposure during storage and shipping. Pipe produced fro

48、m Class B compounds are not suitable for exposed outdoor application.Class B and C compounds shall have sufficient antioxidants to meet requirements in Specification D3350.5.1.1 Color and Ultraviolet (UV) StabilizationPolyethylene compounds shall meet Specification D3350 code C, D or E. Inaddition,

49、Code C polyethylene compounds shall have 2 to 3 percent carbon black, and Code D or E polyethylene compounds shallhave sufficient UV stabilizer to protect tubing from deleterious UV exposure effects during unprotected outdoor shipping andstorage for at least eighteen (18) months.NOTE3Pipe users should consult with the pipe manufacturer about the outdoor exposure life of the product under consideration.5.5 4Pipe users should consult with the pipe manufacturer about the outdoor exposure life of the product under consideration.Evaluatio