ASTM A1016 A1016M-2004a Standard Specification for General Requirements for Ferritic Alloy Steel Austenitic Alloy Steel and Stainless Steel Tubes.pdf

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1、Designation: A 1016/A 1016M 04aStandard Specification forGeneral Requirements for Ferritic Alloy Steel, AusteniticAlloy Steel, and Stainless Steel Tubes1This standard is issued under the fixed designation A 1016/A 1016M; the number immediately following the designation indicates theyear of original

2、adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of lastreapproval. A superscript epsilon (e) indicates an editorial change since the last revision or reapproval.1. Scope*1.1 This specification covers a group of requirements that,unless othe

3、rwise specified in an individual specification, shallapply to the ASTM product specifications noted below.Title of Specification ASTMDesignationASeamless Carbon-Molybdenum Alloy-Steel Boiler andSuperheater TubesA 209/A 209MSeamless Ferritic and Austenitic Alloy-Steel Boiler, Superheater,and Heat-Exc

4、hanger TubesA 213/A 213MWelded Austenitic Steel Boiler, Superheater, Heat-Exchanger,and Condenser TubesA 249/A 249MElectric-Resistance-Welded Ferritic Alloy-Steel Boiler andSuperheater TubesA 250/A 250MSeamless and Welded Ferritic and Martensitic Stainless SteelTubing for General ServiceA 268/A 268M

5、Seamless and Welded Austenitic Stainless Steel Tubing forGeneral ServiceA 269Seamless and Welded Austenitic Stainless Steel Sanitary Tubing A 270Seamless and Welded Carbon and Alloy-Steel Tubes forLow-Temperature ServiceA 334/A 334MWelded Austenitic Stainless Steel Feedwater Heater Tubes A 688/A 688

6、MAustenitic Stainless Steel Tubing for Breeder Reactor CoreComponentsA 771/A 771MSeamless and Welded Ferritic/Austenitic Stainless Steel Tubingfor General ServiceA 789/A 789MWelded Ferritic Stainless Steel Feedwater Heater Tubes A 803/A 803MAustenitic and Ferritic Stainless Steel Duct Tubes for Bree

7、derReactor Core ComponentsA 826High-Frequency Induction Welded, Unannealed Austenitic SteelCondenser TubesA 851AThese designations refer to the latest issue of the respective specifications.1.2 In the case of conflict between a requirement of aproduct specification and a requirement of this general

8、require-ments specification, the product specification shall prevail. Inthe case of conflict between a requirement of the productspecification or a requirement of this general requirementsspecification and a more stringent requirement of the purchaseorder, the purchase order shall prevail.1.3 The va

9、lues stated in either inch-pound units or SI unitsare to be regarded separately as standard. Within the text, theSI units are shown in brackets. The values stated in eachsystem are not exact equivalents; therefore, each system mustbe used independently of the other. Combining values from thetwo syst

10、ems may result in nonconformance with the specifi-cation. The inch-pound units shall apply unless the “M”designation (SI) of the product specification is specified in theorder.2. Referenced Documents2.1 ASTM Standards:2A 209/A 209M Specification for Seamless Carbon-Molybdenum Alloy-Steel Boiler and

11、Superheater TubesA 213/A 213M Specification for Seamless Ferritic and Aus-tenitic Alloy-Steel Boiler, Superheater, and Heat-Exchanger TubesA 249/A 249M Specification for Welded Austenitic SteelBoiler, Superheater, Heat-Exchanger, and CondenserTubesA 250/A 250M Specification for Electric-Resistance-W

12、elded Ferritic Alloy-Steel Boiler and Superheater TubesA 268/A 268M Specification for Seamless and Welded Fer-ritic and Martensitic Stainless Steel Tubing for GeneralServiceA 269 Specification for Seamless and Welded AusteniticStainless Steel Tubing for General ServiceA 270 Specification for Seamles

13、s and Welded AusteniticStainless Steel Sanitary TubingA 334/A 334M Specification for Seamless and Welded Car-bon and Alloy-Steel Tubes for Low-Temperature ServiceA 370 Test Methods and Definitions for Mechanical Testingof Steel ProductsA 530/A 530M Specification for General Requirements forSpecializ

14、ed Carbon and Alloy Steel PipeA 668/A 668M Specification for Welded Austenitic Stain-less Steel Feedwater Heater TubesA 700 Practices for Packaging, Marking, and LoadingMethods for Steel Products for Domestic ShipmentA 751 Test Methods, Practices, and Terminology forChemical Analysis of Steel Produc

15、tsA 771/A 771M Specification for Seamless Austenitic and1This specification is under the jurisdiction of ASTM Committee A01 on Steel,Stainless Steel and Related Alloys and is the direct responsibility of SubcommitteeA01.10 on Stainless and Alloy Steel Tubular Products.Current edition approved July 1

16、, 2004. Published August 2004. Originallyapproved in 2001. Last previous edition approved in 2004 as A 1016/A 1016M - 04.2For referenced ASTM standards, visit the ASTM website, www.astm.org, orcontact ASTM Customer Service at serviceastm.org. For Annual Book of ASTMStandards volume information, refe

17、r to the standards Document Summary page onthe ASTM website.1*A Summary of Changes section appears at the end of this standard.Copyright ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959, United States.Martensitic Stainless Steel Tubing for Liquid Metal-Cooled

18、Reactor Core ComponentsA 789/A 789M Specification for Seamless and WeldedFerritic/Austenitic Stainless Steel Tubing for General Ser-viceA 803/A 803M Specification for Welded Ferritic StainlessSteel Feedwater Heater TubesA 826 Specification for Seamless Austenitic and Martensi-tic Stainless Steel Duc

19、t Tubes for Liquid Metal-CooledReactor Core Components3A 851 Specification for High-Frequency Induction Welded,Unannealed Austenitic Steel Condenser Tubes3A 941 Terminology Relating to Steel, Stainless Steel, Re-lated Alloys, and FerroalloysD 3951 Practice for Commercial PackagingE 92 Test Method fo

20、r Vickers Hardness of Metallic Mate-rialsE 213 Practice for Ultrasonic Examination of Metal Pipeand TubingE 273 Practice for Ultrasonic Examination of the WeldZone of Welded Pipe and TubingE 309 Practice for Eddy-Current Examination of Steel Tu-bular Products Using Magnetic SaturationE 426 Practice

21、for Electromagnetic (Eddy-Current) Exami-nation of Seamless and Welded Tubular Products, Austen-itic Stainless Steel and Similar AlloysE 570 Practice for Flux Leakage Examination of Ferromag-netic Steel Tubular Products2.2 ASME Boiler and Pressure Vessel Code:Section IX, Welding Qualifications42.3 F

22、ederal Standard:Fed. Std. No. 183 Continuous Identification Marking of Ironand Steel Products52.4 Military Standards:MIL-STD-271 Nondestructive Testing Requirements forMetals5MIL-STD-163 Steel Mill Products Preparation for Ship-ment and Storage5MIL-STD-792 Identification Marking Requirements forSpec

23、ial Purpose Equipment52.5 Steel Structures Painting Council:SSPC-SP6 Surface Preparation Specification No.6 Com-mercial Blast Cleaning62.6 Other Documents:SNT-TC-1A Recommended Practice for NondestructivePersonnel Qualification and Certification7AIAG Bar Code Symbology Standard83. Terminology3.1 Def

24、initions:3.1.1 The definitions in Test Methods and Defini-tions A 370, Test Methods, Practices, and Terminology A 751,and Terminology A 941 are applicable to this specification andto those listed in 1.1.3.1.2 heat, nin secondary melting, all of the ingotsremelted from a single primary heat.3.1.3 imp

25、erfection, nany discontinuity or irregularityfound in a tube.4. Manufacture4.1 The steel shall made by any process.4.2 The primary melting is permitted to incorporate separatedegassing or refining and is permitted to be followed bysecondary melting, such as electroslag remelting or vacuum-arc remelt

26、ing.4.3 When steel of different grades is sequentially strandcast, the resultant transition material shall be removed using anestablished procedure that positively separates the grades.5. Ordering Information5.1 It is the responsibility of the purchaser to specify allrequirements that are necessary

27、for product ordered under theproduct specification. Such requirements to be consideredinclude, but are not limited to, the following:5.1.1 Quantity (feet, metres, or number of pieces),5.1.2 Name of material (stainless steel tubing),5.1.3 Method of manufacture, when applicable (seamless(SML), welded

28、(WLD), or heavily cold-worked (HCW),5.1.4 Grade or UNS number,5.1.5 Size (outside diameter and average or minimum wallthickness),5.1.6 Length (specific or random),5.1.7 End finish if required,5.1.8 Optional requirements,5.1.9 Specific type of melting, if required,5.1.10 Test report requirements,5.1.

29、11 Specification designation and year of issue, and5.1.12 Special requirements or any supplementary require-ments, or both.6. Chemical Composition6.1 Chemical AnalysisSamples for chemical analysis, andmethod of analysis, shall be in accordance with Test Methods,Practices, and Terminology A 751.6.2 H

30、eat AnalysisAn analysis of each heat of steel shallbe made by the steel manufacturer to determine the percentagesof the elements specified. If secondary melting processes areemployed, the heat analysis shall be obtained from oneremelted ingot or the product of one remelted ingot of eachprimary melt.

31、 The chemical composition thus determined, orthat determined from a product analysis made by the tubularproduct manufacturer, shall conform to the requirements speci-fied in the product specification.6.2.1 For steels ordered under product specifications refer-encing this specification of general req

32、uirements, the steel shallnot contain an unspecified element, other than nitrogen for3Withdrawn.4Available from the ASME International Headquarters, Three Park Ave., NewYork, NY 100165990.5Available from Standardization Documents Order Desk, Bldg. 4 Section D, 700Robbins Ave., Philadelphia, PA 19111

33、-5098, Attn: NPODS.6Available from Steel Structures Painting Council, 40 24th St., 6th Floor,Pittsburgh, PA 152224656.7Available from American Society for Nondestructive Testing, P.O. Box 28518,1711 Arlingate Ln., Columbus, OH 432280518.8Available from Automotive Industry Action Group, 26200 Lahser

34、Rd., Suite200, Southfield, MI 48034.A 1016/A 1016M 04a2stainless steels, for the ordered grade to the extent that the steelconforms to the requirements of another grade for which thatelement is a specified element having a required minimumcontent. For this requirement, a grade is defined as an alloy

35、described individually and identified by its own UNS designa-tion in a table of chemical requirements within any specifica-tion listed within the scope as being covered by this specifi-cation.6.3 Product AnalysisProduct analysis requirements andoptions, if any, shall be as contained in the product s

36、pecifica-tion.7. Tensile Properties7.1 The material shall conform to the tensile propertyrequirements prescribed in the individual product specification.7.2 The yield strength, when specified, shall be determinedcorresponding to a permanent offset of 0.2 % of the gage lengthor to a total extension o

37、f 0.5 % of the gage length under load.7.3 If the percentage of elongation of any test specimen isless than that specified and any part of the fracture is more than34 in. 19.0 mm from the center of the gage length, asindicated by scribe marks on the specimen before testing, aretest shall be allowed.8

38、. Standard Mass per Unit Length8.1 The calculated mass per foot, based upon a specifiedminimum wall thickness, shall be determined by the followingequation (see Note 1):W 5 CDt!t (1)where:C = 10.69 0.0246615,W = mass per unit length, lb/ft kg/m,D = specified outside diameter, in. mm, andt = specifie

39、d minimum wall thickness, in. mm.NOTE 1The calculated masses given by Eq 1 are based on the massesfor carbon steel tubing. The mass of tubing made of ferritic stainless steelsmay be up to about 5 % less, and that made of austenitic stainless steel upto about 2 % greater than the values given. Mass o

40、f ferritic/austenitic(duplex) stainless steel will be intermediate to the mass of fully austeniticand fully ferritic stainless steel tubing.8.2 The permitted variations from the calculated mass perfoot kilogram per meter shall be as prescribed in Table 1.9. Permitted Variations in Wall Thickness9.1

41、Variations from the specified minimum wall thicknessshall not exceed the amounts prescribed in Table 2.9.2 For tubes 2 in. 50 mm and over in outside diameter and0.220 in. 5.6 mm and over in thickness, the variation in wallthickness in any one cross section of any one tube shall notexceed the followi

42、ng percentage of the actual mean wall at thesection. The actual mean wall is defined as the average of thethickest and thinnest wall in that section.Seamless tubes 610 %Welded tubes 65%9.3 When cold-finished tubes as ordered require wall thick-nesses34 in. 19.1 mm or over, or an inside diameter 60 %

43、 orless of the outside diameter, the permitted variations in wallthickness for hot-finished tubes shall apply.10. Permitted Variations in Outside Diameter10.1 Except as provided in 10.2.1, 10.3, and 25.10.4,variations from the specified outside diameter shall not exceedthe amounts prescribed in Tabl

44、e 3.TABLE 1 Permitted Variations in Mass Per FootAMethod ofManufacturePermitted Variation in Massper Foot, %Over UnderSeamless, hot-finished 16 0Seamless, cold-finished112 in. 38 mm and under OD 12 0Over 112 in. 38 mm OD 13 0Welded 10 0AThese permitted variations in mass apply to lots of 50 tubes or

45、 more in sizes4 in. 101.6 mm and under in outside diameter, and to lots of 20 tubes or more insizes over 4 in. 101.6 mm in outside diameter.TABLE 2 Permitted Variations in Wall ThicknessAWall Thickness, %OutsideDiameterin. mm0.0952.4andUnderOver 0.095to 0.1502.4 to3.8, inclOver 0.150to 0.01803.8 to4

46、.6, inclOver0.1804.6Over Under Over Under Over Under Over UnderSeamless, Hot-Finished Tubes4 100andunder400350330280Over 4100. . 350330280Seamless, Cold-Finished TubesOver Under112 38.1 and under 20 0Over 112 38.1 22 0Welded TubesAll sizes 18 0AThese permitted variations in wall thickness apply only

47、 to tubes, exceptinternal-upset tubes, as rolled or cold-finished, and before swaging, expanding,bending, polishing, or other fabricating operations.TABLE 3 Permitted Variations in Outside DiameterASpecified Outside Diameter, Permitted Variations, in. mmin. mm Over UnderHot-Finished Seamless Tubes4

48、100 or under164 0.4132 0.8Over4to712 100 to 200, incl164 0.4364 1.2Over 712 to 9 200 to 225, incl164 0.4116 1.6Welded Tubes and Cold-Finished Seamless TubesUnder 1 25 0.004 0.1 0.004 0.111to112 25 to 40, incl 0.006 0.15 0.006 0.15Over 112 to 2 40 to 50, excl 0.008 0.2 0.008 0.22to212 50 to 65, excl

49、0.010 0.25 0.010 0.25212 to 3 65 to 75, excl 0.012 0.3 0.012 0.33 to 4 75 to 100, incl 0.015 0.38 0.015 0.38Over4to712 100 to 200, incl 0.015 0.38 0.025 0.64Over 712 to 9 200 to 225, incl 0.015 0.38 0.045 1.14AExcept as provided in 10.2 and 10.3, these permitted variations includeout-of-roundness. These permitted variations in outside diameter apply to hot-finished seamless, welded and cold-finished seamless tubes before other fabri-cating op