ABS 114-2003 Guide for Automatic or Remote Control and Monitoring for Machinery and Systems (other than Propulsion) on Offshore Installations《离线安装机械及系统(除了推进力)遥控及监视指南》.pdf

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1、 Guide for automatic or Remote Control and Monitoring for Machinery and Systems (other than Propulsion) on Offshore Installations GUIDE FOR AUTOMATIC OR REMOTE CONTROL AND MONITORING FOR MACHINERY AND SYSTEMS (OTHER THAN PROPULSION) ON OFFSHORE INSTALLATIONS MARCH 2003 (Updated February 2014 see nex

2、t page) American Bureau of Shipping Incorporated by Act of Legislature of The State of New York 1862 Copyright 2003 American Bureau of Shipping ABS Plaza 16855 Northchase Drive Houston, TX 77060 USA Updates February 2014 consolidation includes: October 2008 version plus Corrigenda/Editorials October

3、 2008 consolidation includes: March 2003 version plus Notice No. 1, Corrigenda/Editorials ABSGUIDE FOR AUTOMATIC OR REMOTE CONTROL AND MONITORING ON OFFSHORE INSTALLATIONS .2003 iii Foreword Foreword This Guide has been prepared to assist the industry to obtain the optional classification notations

4、relative to the automatic or remote control and monitoring systems for the machinery and systems on offshore installations. This Guide is intended to apply to the automatic or remote control and monitoring systems for non propulsion related machinery and systems on offshore floating installations or

5、 fixed installations. In association with ABSs current ACC and ACCU notations applicable to the automatic or remote control and monitoring systems for propulsion machinery and propulsion associated auxiliary machinery on a vessel, this Guide with AMCC and AMCCU notations will cover the automatic or

6、remote control and monitoring of the machinery and systems not associated with propulsion. This Guide is applicable to the controls and monitoring systems of the machinery and systems, other than propulsion related machinery, as listed in Subsection 1/1 of this Guide, when the optional Class notatio

7、n AMCC or AMCCU is requested. Where, in lieu of manning the machinery space(s) locally, it is intended to control and monitor the machinery under continuous supervision from a local centralized control and monitoring station(s) located within or adjacent to the machinery space(s), a class notation A

8、MCC will be assigned. Where it is intended that the machinery space(s) and the local centralized control and monitoring station(s) (if provided) be periodically unmanned and that the machinery be controlled and monitored from a remote control and monitoring center located outside the machinery space

9、(s), a Class notation AMCCU will be assigned. This Guide becomes effective immediately upon publication. iv ABSGUIDE FOR AUTOMATIC OR REMOTE CONTROL AND MONITORING ON OFFSHORE INSTALLATIONS .2003 Table of Contents GUIDE FOR AUTOMATIC OR REMOTE CONTROL AND MONITORING FOR MACHINERY AND SYSTEMS (OTHER

10、THAN PROPULSION) ON OFFSHORE INSTALLATIONS CONTENTS SECTION 1 General 1 1 Application and Scope 1 3 Optional Classification Notations 1 3.1 AMCC 1 3.3 AMCCU . 2 3.5 Periodical Survey . 2 5 Definitions . 2 5.1 Alarm . 2 5.3 Control . 2 5.5 Control System 2 5.7 Automatic Control 2 5.9 Instrumentation

11、2 5.11 Local Control . 2 5.13 Remote Control 2 5.15 Monitoring System . 2 5.17 Safety System . 2 5.19 Fail-safe . 2 5.21 Systems Independence . 3 5.23 Unmanned Machinery Space 3 5.25 Local Centralized Control and Monitoring Station 3 5.27 Remote Control and Monitoring Center . 3 7 Plans and Data . 3

12、 7.1 Specifications 3 7.3 System Design Plans . 3 7.5 Control Console Plans . 4 7.7 Installation Plans 4 9 General Provisions 4 9.1 Alarm Systems. 4 9.3 Automatic Safety Shutdown . 5 9.5 Power Supply 6 9.7 Fail-safe . 6 9.9 Local Controls 6 9.11 Control Transfer . 6 ABSGUIDE FOR AUTOMATIC OR REMOTE

13、CONTROL AND MONITORING ON OFFSHORE INSTALLATIONS .2003 v 9.13 Components 6 9.15 Installation . 7 9.17 Testing. 7 TABLE 1 Electrical Variations 7 SECTION 2 AMCC Notation . 8 1 Application 8 3 Local Centralized Control and Monitoring Station(s) 8 5 Monitoring in Local Centralized Control Station(s) .

14、8 7 Engineers Alarm . 8 9 Instrumentation of Machinery . 8 9.1 Oil Fired Boilers . 8 9.3 Incinerators 10 9.5 Waste Heat Boilers 10 9.7 Fired Water Heaters 11 9.9 Fired Thermal Oil Heaters . 11 9.11 Exhaust Gas Thermal Oil Heaters . 12 9.7 Crude Oil or Slops Burning Boilers 12 9.15 Inert Gas System .

15、 13 9.17 Steam Turbines . 14 9.19 Gas Turbines . 15 9.21 Diesel Engines 16 9.23 Hazardous Liquid Handling Machinery/Systems . 16 9.25 Use of Cargo as Fuel 17 9.27 Electric Power Generating Plant 18 9.29 Fuel Oil System . 19 11 Machinery Space Monitoring 19 11.1 Bilge Level and Fire Monitoring . 19 T

16、ABLE 1 Oil Fired Boilers. 9 TABLE 2 Incinerators . 10 TABLE 3 Waste Heat Boilers . 10 TABLE 4 Fired Water Heaters 11 TABLE 5 Fired Thermal Oil Heaters . 11 TABLE 6 Exhaust-gas Thermal Oil Heaters . 12 TABLE 7 Crude Oil or Slops Burning Boilers . 12 TABLE 8 Inert Gas Generators 13 TABLE 9 Nitrogen Ge

17、nerator Inert Gas System 14 TABLE 10 Steam Turbines . 14 TABLE 11 Gas Turbines . 15 TABLE 12 Diesel Engines 16 TABLE 13 Ballast Machinery/Systems in Pump Room 16 TABLE 14 Cargo Machinery/Systems 17 TABLE 15 Cargo as Fuel 17 TABLE 16 Gas fired Internal Combustion Engine 18 vi ABSGUIDE FOR AUTOMATIC O

18、R REMOTE CONTROL AND MONITORING ON OFFSHORE INSTALLATIONS .2003 TABLE 17 Electric Power Generating Plant . 18 TABLE 18 Fuel Oil Systems . 19 TABLE 19 Bilge and Fire Systems . 19 SECTION 3 AMCCU Notation . 20 1 Application . 20 3 Duration of Unattended Operation 20 5 Remote Control and Monitoring Cen

19、ter 20 7 Monitoring Station in the Engineers Quarters 20 9 Fire Fighting Station 20 11 Fire Detection and Alarm Systems . 21 11.1 General 21 11.3 Fire Alarm Call Points 21 13 Interior Communication System 21 ABSGUIDE FOR AUTOMATIC OR REMOTE CONTROL AND MONITORING ON OFFSHORE INSTALLATIONS .2003 1 Se

20、ction 1: General SECTION 1 General 1 Application and Scope This Guide is intended to be used exclusively for the automatic and remote controls and monitoring of machinery and systems not related to propulsion installed on fixed or floating offshore vessels. The optional classification notations AMCC

21、 and AMCCU do not cover the instrumentation and control systems for the hydrocarbon production and process system or the automatic or remote control of the propulsion machinery/ systems. They are specified in Chapter 3, Section 7 of the ABS Rules for Building and Classing Facilities on Offshore Inst

22、allations (Facilities Rules) and Part 4, Section 9 of the ABS Rules for Building and Classing Steel Vessels (Steel Vessel Rules), respectively. This Guide applies to controls and monitoring of the following machinery/systems (not related to propulsion), as applicable, where the optional Class notati

23、on AMCC or AMCCU is requested: Diesel engines Steam turbines Gas turbines Oil fired boilers Crude oil or slops or methane gas burning boilers Electric power generating plants Exhaust gas thermal oil heaters Fired thermal oil heaters Gas fired internal combustion engines Hazardous liquid handling mac

24、hinery/systems Incinerators Inert gas generators Nitrogen generators Waste heat boilers Fuel oil systems 3 Optional Classification Notations 3.1 AMCC Where, in lieu of manning the machinery space(s) locally, it is intended to control and monitor the machinery/ systems, as listed in Subsection 1/1, u

25、nder continuous supervision from a local centralized control and monitoring station(s), the provisions of Subsection 1/9 and Section 2 are to be complied with. The Class notation AMCC will be assigned upon verification of compliance and upon satisfactory tests carried out in accordance with the prov

26、ision of 1/9.17. Section 1 General 2 ABSGUIDE FOR AUTOMATIC OR REMOTE CONTROL AND MONITORING ON OFFSHORE INSTALLATIONS .2003 3.3 AMCCU Where it is intended that the machinery space(s) and the local centralized control and monitoring station(s) (if provided) be periodically unmanned, and that the mac

27、hinery/systems, as listed in Subsection 1/1, be controlled and monitored from a remote control and monitoring center located outside the machinery space(s), the provisions of Subsection 1/9, Section 2 and Section 3 are to be complied with. The Class notation AMCCU will be assigned upon verification

28、of compliance and upon satisfactory tests carried out in accordance with the provision of 1/9.17. 3.5 Periodical Survey The continuance of validity of these notations is subject to periodical survey of the Automatic or Remote Control and Monitoring for Machinery/Systems as specified in 7-2-4/17 of t

29、he ABS Rules for Building and Classing Floating Production Installations (FPI Rules). 5 Definitions 5.1 Alarm Visual and audible signals indicating an abnormal condition of a monitored parameter. 5.3 Control The process of conveying a command or order to enable the desired action to be effected. 5.5

30、 Control System An assembly of devices interconnected or otherwise coordinated to convey the command or order. 5.7 Automatic Control A means of control that conveys predetermined orders without action by an operator. 5.9 Instrumentation A system designed to measure and to display the state of a moni

31、tored parameter and which may include one or more of sensors, read-outs, displays, alarms and means of signal transmission. 5.11 Local Control A device or array of devices located on or adjacent to a machine to enable it to be operated within sight of the operator. 5.13 Remote Control A device or ar

32、ray of devices connected to a machine by mechanical, electrical, pneumatic, hydraulic or other means by which the machine may be operated remote from, and not necessarily within sight of the operator. 5.15 Monitoring System A system designed to supervise the operational status of machinery or system

33、s by means of instrumentation, which provides displays of operational parameters and alarms indicating abnormal operating conditions. 5.17 Safety System To protect an operating machine in the event of a detected fault, the automatic control system may be designed to automatically shutdown the machin

34、e. 5.19 Fail-safe A designed failure state which has the least critical consequence. A system or a machine is fail-safe when, upon the failure of a component or subsystem or its functions, the system or the machine automatically reverts to a designed state of least critical consequence. Section 1 Ge

35、neral ABSGUIDE FOR AUTOMATIC OR REMOTE CONTROL AND MONITORING ON OFFSHORE INSTALLATIONS .2003 3 5.21 Systems Independence Systems are considered independent where they do not share components, except common sensors for non-shutdown related systems, such that a single failure in any one component in

36、a system will not render the other systems inoperative. 5.23 Unmanned Machinery Space Machinery space(s) which can be operated without continuous attendance by the crew locally in the machinery space(s) and in the local centralized control and monitoring station(s) (if provided). 5.25 Local Centrali

37、zed Control and Monitoring Station A control station fitted with instrumentation, control systems and actuators to enable machinery to be controlled and monitored without the need of regular local attendance in the machinery space(s). 5.27 Remote Control and Monitoring Center A location outside the

38、machinery space(s) fitted with means of remote control and monitoring for the machinery and the state of the machinery space(s). 7 Plans and Data The following plans and data are to be submitted for review, as applicable. 7.1 Specifications A general description of the operation of the automatic or

39、remote control systems is to be given. This is to include a list of monitoring points, their alarm settings and their normal ranges. 7.3 System Design Plans 7.3.1 Machinery Control Systems Schematic diagrams and operational descriptions for the following items: Control from the local centralized con

40、trol and monitoring station(s) in or adjacent to the machinery space(s) and remote control and monitoring center outside the machinery space(s), as applicable. Independent local control Starting of machinery Manual Emergency shutdown 7.3.2 Machinery Safety Systems Operational descriptions for the au

41、tomatic shutdowns 7.3.3 Machinery Monitoring Systems Description of the monitoring systems with a list of alarms and displays including preset parameters for the following items, as applicable: Local centralized control and monitoring station(s) in or adjacent to the machinery space(s) Monitoring st

42、ation in the engineers accommodations Remote control and monitoring center outside the machinery space(s) 7.3.4 Fire Safety Arrangements Schematic diagrams and descriptions of the fire detection and alarm systems, fire precautions, fire extinguishing, and fire fighting station arrangements. Section

43、1 General 4 ABSGUIDE FOR AUTOMATIC OR REMOTE CONTROL AND MONITORING ON OFFSHORE INSTALLATIONS .2003 7.3.5 Communication Systems Schematic diagrams and arrangements of internal communication systems between all control and monitoring stations. 7.3.6 Power Supply Arrangements Schematic diagrams and op

44、erational descriptions of power supply to the control, monitoring and safety systems. 7.5 Control Console Plans Schematic diagrams, parts list (including manufacturers names and model names), function descriptions, construction plans and outline view of the following equipment, as applicable: Local

45、centralized control and monitoring station(s) consoles in or adjacent to the machinery space(s) Remote control and monitoring center console outside the machinery space(s) 7.7 Installation Plans 7.7.1 Installation Arrangements Locations and arrangements of consoles and equipment for the local centra

46、lized control and monitoring station(s) in or adjacent to the machinery space(s) and the remote control and monitoring center outside the machinery space(s), as applicable. 7.7.2 Electrical One-line Diagrams Type, size and protection of cables between control and monitored equipment. 9 General Provi

47、sions 9.1 Alarm Systems Alarm systems are to have the following detailed features. 9.1.1 Characteristics Alarm systems are to be of the self-monitoring type and designed so that a fault in the alarm system is self-revealing or will cause it to fail to the alarmed condition. Additionally, alarms are

48、not to react to normal transient conditions or false signals. 9.1.2 Independence Alarm systems are to be, as much as practicable, independent of control and safety systems, except that common sensors will be acceptable for non-shutdown related systems. 9.1.3 Visual and Audible Alarms Alarms are to b

49、e both audible and visual, and are to be provided at the control stations, as listed in Subsection 2/9. Alarms are to clearly identify the system and service of the faulted system or components. Visual alarms are to be displayed in a distinguishable manner such that alarms for similar components or systems are grouped together, and the colors representing a particular function or condition remain uniform. Visual alarms are to flash when first activated. Audible alarms associated with the machinery system or components are to be of a