HD 22 4 S2-1992 Rubber Insulated Cables of Rated Voltages up to and Including 450 750 V Part 4 Cords and Flexible Cables (Reprint Incorporating A1 to A5)《额定电压45.pdf

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1、 El 3404583 0037033 b m RUO de Stasrart 35 - B 1050 Bruxelles Tl.: (+ 32 2) 519.88.71 - Fax: (+ 32 2) 519 69.19 Teletex 206 2210097 - CENCEL - Tx 172210097 HO 22.L SZ Reprint incorporating Al to A5 I sue 1 1992-05-201 May 1992 Rubber insulated cables of rated voltages up to and including 450/750 Y P

2、art 4: Cords and flexible cables Conducteurs et cibles isoles au caoutchouc, de tension assigne au plus egale a 450i750 V Quatrieme partie: Cibles souples RO: IEC 245-4:1980 Isolierte Starkstromleitungen mit einer Isolierung aus Gummi mit Nennspannungen bis 450/750 V Teil 4: Flexible Leitungen Relat

3、ed to Directive: 73/23/EEC This Harmonization Document consists of the following: - Title Page - Text prepared by CENELEC technical comittee TC 20 date of ratifrcation 1991-09-23 date of announcement : 1992-07-01 date of withdrawal : 1993-01-01 date of Latest publication : 1993-01-01 LIST OF NATIONA

4、L STANOARDS IS GIVEN OVERLEAF COPYRIGHT European Committee for Electrotechnical StandardizationLicensed by Information Handling ServicesHARMONIZED NATIONAL STANDARDS I 3404583 OOCIZ 8 rn HO 22.4 S2:1992 AT : OVE-KCO; OVE-K7O (1991) BE : N8N 32-131 (1987) CH : SEV/ASE 1082,1986 OE : DIN VDE 0282 Teil

5、 801/04.85; DIN VOE 0282 Teil 80CI04.85; DIN VOE 0282 Teil 810/0C.85; DIN VOE 0282 teil 817/04.85 OK : NR (SR 37-41 ES : UNE 21-027-83 c UNE 21-027-91 Part 4 + la t 2a y 3a Modificaciones (1991) Fi : HO 22.52-86 FR : NF C 32-102 (1984) : 85 6007 : 1983: 8s 6500 : 1984 GR : ELOT 623.6-1987 IE : IS :

6、IST L 104:1991 IT : CE1 20-19 (1990) LU : NOS NL : MEN 3622 (1984) NO : NEMKO 1814J86 PT : NP-235.7tC (1984) SE : SS 424 02 35-4 (1985) NOS No standard SP Standard in preparation NR Standard under revlslon COPYRIGHT European Committee for Electrotechnical StandardizationLicensed by Information Handl

7、ing ServicesHARMONIZATION DOCUMENT HD 22.4 S2 DOCUMENT DHARMONISATION HARMONISIERUNGSDOKUMENT May 1992 Reprint incorporating AI to A5 UDC 621.31 5.21 1.2:539.557 621.315.342.027.475-1 81.1 .001.2.001.4.002.2 621.31 5.61 6 Descriptors: Conductor, cable, flexible cable, rigid cable, single core cable,

8、 multicore cable, conductor material, flat cable, compund, polychloroprene, rubber, elastomer, insulation compound, type test, sample test, routine test, nominal voltage, mark, common marklng, Identification, colour scheme, construction, Insulation, separator, filler, sheath, braid, inner layer, out

9、er layer, thickness, mean value, specified value, electrical resistance, test, tensile strength, elongation at break, ageing, air oven, oxygen bomb, hot set, complete cable, overall dlmenslons, bending, flexing, voltage test, absence of short circuits, spark (test), Insulation resistance, wear resls

10、tance, test (under) fire (conditions), guide to use, solderability test, braided cord, ordinary sheath, heavy sheath English version Rubber insulated cables of rated voltages up to and including 450750 V Part 4: Cords and flexible cables (IEC 245-4:1980, modified) Conducteurs de cbles isols au caout

11、chouc de tension assigne au plus gale 450/750 V Quatrime partie: Cbles souples (CE1 245-4:1980, modifie) Isolierte Starkstromleitungen mit einer Isolierung aus Gummi mit Nennspannungen bis 450/750 V Teil 4: Flexible Leitungen (IEC 245-4:1980, modifiziert) This Harmonization Document was approved by

12、CENELEC on 23 September 1991. CENELEC members are bound to comply with the CENKENELEC Internal Regulations which stipulate the conditions for Implementation of this Harmonization Document on a national level. Up-to-date lists and bibliographical references concemlng national implementation may be ob

13、tained on application to the Central Secretariat or to any CENELEC member, This Harmonization Document exists in three off icial versions (English, French, German). CENELEC members are the national electrotechnical committees of Austria, Belgium, Denmark, Finland, France, Germany, Greece, Iceland, I

14、reland, Italy, Luxembourg, Netherlands, Norway, Portugal, Spain, Sweden, Switzerland and United Kingdom. CENELEC European Committee for Electrotechnical standardization Comit Europen de Normalisation Electrotechnique Europisches Komitee fr Elektrotechnische Normung Central Secretariat: rue de Stassa

15、rt 35, B - 1050 Brussels O 1992 Copyright reserved to CENELEC members Ref. No. HD 22.4 S2:1992 E COPYRIGHT European Committee for Electrotechnical StandardizationLicensed by Information Handling ServicesE 3404583 0037034 L Page 2 HD22.4 S2 - REPRINT 1992 FOREWORD HD22 was originally adopted by CENEL

16、EC on 9th July 1975. Edition 2 of HD22 was implemented on 1 st January 1984, and at that time contained four parts. Since 1984, new parts have been published, original parts amended, and in addition HD 505 has superseded HD 385 as the cross-reference for test methods. This reprint of the 4 parts of

17、Edition 2 of HD22 incorporates all ratified amendments and the change to HD 505. The new parts of HD22, which are Edition 1 versions, already incorporate the change to HD 505 and are being updated as appropriate. HD22 now has the following parts: HD22,l S2 - HD22.2 S2 - HD22.3 S2 - HD22.4 S2 - HD22.

18、5 . - HD22.6 S1 - HD22.7 S1 - HD22.8Sl - General requirements (with AM 1 to AM 1 O) Test methods (with AM1 to AM4 inclusive) Heat resistant silicone rubber insulated cables (with AM1 1 Cords and flexible cables (with AM1 to AM5 inclusive) (Spare) Arc welding cables Cables with increased heat resista

19、nce for internal wiring for a conductor temperature of 11 ooc Polychloroprene or equivalent synthetic elastomer sheathed cable for use as decorative chains (with AM1 ) This Edition 2 of part 4 of HD22 now incorporates: AM1 - dop 1989-09-01 AM2 - dop 1989-09-01 AM3 - dop 1990-09-01 AM4 - dop 1991-06-

20、15 AM5 - dop 1993-01-01 In accordance with the guidance given by CENELEC the dop for this Reprint is 1993-01-01. References are made, in this Part 4 of HD22, to other Parts of this HD and to other Harmonisation Documents as follows: HD 186 Marking by inscription for the identification of cores of el

21、ectric cables having more than five cores HD 383 Conductors of insulated cables (Endorsing IEC 228 and 228A) HD 405.1 Tests on electric cables under fire conditions. Part 1: Test on a single vertical cable (Endorsing IEC 332-1 1 HD 505 Common test methods for insulating and sheathing materials of el

22、ectric cables (Endorsing IEC 81 1 1 HD 516 Guide to use of low voltage harmonised cables In all cases a reference to another HD implies the latest edition of that document. COPYRIGHT European Committee for Electrotechnical StandardizationLicensed by Information Handling ServicesM 3404583 0037035 3 1

23、. Scope 2. Braided cord 2.1 Code designation 2.2 Rated voltage 2.3 Construction 2.4 Tests 2.5 Guide to use Page 3 HD22.4 S2 - REPRINT 1992 CONTENTS 3. Tough ordinary EPR insulated and EPR sheathed cord and flexible cable 3.1 Code designation 3.2 Rated voltage 3.3 Construction 3.4 Tests 3.5 Guide to

24、use 4. Ordinary polychloroprene or other equivalent synthetic elastomer sheathed cord and flexible cable 4.1 Code designation 4,2 Rated voltage 4.3 Construction 4.4 Tests 4.5 Guide to use 5. Heavy polychloroprene or other equivalent synthetic elastomer sheathed flexible cable 5.1 Code designation 5.

25、2 Rated voltage 5.3 Construction 5.4 Tests 5.5 Guide to use 6. Heavy polychloroprene or other equivalent synthetic elastomer sheathed flexible cable with more than five conductors (Multcore cables) 6.1 Code designation 6.2 Rated voltage 6.3 Construction 6.4 Tests 6.5 Guide to use 4 11 11 11 12 12 14

26、 14 14 16 16 21 21 21 22 22 COPYRIGHT European Committee for Electrotechnical StandardizationLicensed by Information Handling Services3404583 O037036 5 Page 4 HD22.4 S2 - REPRINT 1992 1, 2. RUBBER INSULATED CABLES OF RATED VOLTAGES UP TO AND INCLUDING 450/750V Part 4 : Cords and Flexible cables Scop

27、e This part (Part 4) of the HO details the particular specifications for EPR insulated and braided cords and for EPR insulated and EPR, rubber or polychloroprene or other equivalent synthetic elastomer sheathed cords and flexible cables of rated voltages up to and including 450/750V. All cables shal

28、l comply with the appropriate requirements given in Part 1 and the individual types of cable shall each comply with the particular requirements of this Part. Braided cord(*) 2,l Code desianation H 03RT-F. 2,2 Rated voltaae 300l300V 2.3 Construction 2.3.1 Conductor Number of conductors : 2 or 3 The c

29、onductors shall comply with the requirements given in HD 383 : Conductors of Insulated Cables, for Class 5 conductors, except that the values of the maximum resistance of conductor at 2OoC shall be increased by 3%. The wires may be plain or tinned. 2.3.2 SeDarator A separator of suitable material ma

30、y be applied around each conductor. 2.3.3 Insulation The insulation shall be rubber compound of Type E14 applied around each conductor. The insulation shall be applied by extrusion. The insulation thickness shall comply with the specified value given in Part 4 Table 1, column 2. (“1 This type is sim

31、ilar to type 245 IEC 51 but has modified requirements. COPYRIGHT European Committee for Electrotechnical StandardizationLicensed by Information Handling Services= 3404583 0037037 7 Lower limit Upper limit in the other layers one core coloured brown and the other cores coloured black. COPYRIGHT Europ

32、ean Committee for Electrotechnical StandardizationLicensed by Information Handling ServicesEB1 3404583 0037054 7 e , Page 22 HD22.4 S2 - REPRINT 1992 (b) Protective earth conductor excluded In the outer layer, one core coloured light blue, the consecutive core coloured brown and the other cores colo

33、ured black; in the other layers one core coloured brown and the other cores coloured black. 6.3.5 Assemblv of cores and filler, if any The cores shall be twisted together. A centre core is not permitted. A protective conductor, if any, shall be applied in the outer layer. A centre filler may be used

34、, and is however compulsory for cables having 6, 18, and 36 cores, and also for 7 and 19 cores when these non-preferred sizes are used. The centre filler shall consist of a suitable material. A tape of suitable material may be applied around the core assembly before application of the sheath. 6.3.6

35、Sheath The core assembly shall be covered with a sheath. The sheath shall be applied either in a single layer, rubber compound EM2, or in two layers, with the inner layer made of either rubber compound EM1 or EM3 and the outer layer of rubber compound EM2. The application of a tape between the two l

36、ayers is optional. The thickness of sheath shall comply with the specified value given in part 4 Table IX columns 3, 4 and 5. The sheath in a single layer or the inner layer of the sheath in two layers shall fill the spaces between the cores. The sheath shall be capable of being removed, without dam

37、age to the cores. 6.3.7 Overall Diameter The mean overall diameter shall be within the upper limits given in Part 4 Table IX Column 7. The lower limit given in Part 4, Table IX, Column 6 shall be regarded as an indicative value only and not a requirement for compliance with this specification. 6.3.8

38、 Outer markinas At least the designatory marking RN shall be printed or embossed on, or indented into, the polychloroprene sheath. The marking shall be continuous, in accordance with Part 1 , sub-clause 3.1.1 I 6.4 Tests Compliance with the requirements of Part 4, Sub-clause 6.3 shall be checked by

39、inspection and by the tests given in Part 4 Table X. 6.5 Guide to use See HD 516. COPYRIGHT European Committee for Electrotechnical StandardizationLicensed by Information Handling Services3404583 0037055 9 W Page 23 HD22.4 S2 - REPRINT 1992 TABLE IX DIMENSIONS OF TYPE HO7RN-F 1 2 3 I 4 I 6 6 I 7 Thi

40、ckness of sheath specified value (I in Mean overall diameter Number lh nominal cross sectional area of conductors Thickness of insulation specified value Two layers Lower limit One laver Inner layer imml Outer layer (mm) imm? (mm) mm) mm) mm) 17.0 22.0 26.6 29.6 34.0 19.6 26.6 29.6 34.6 39.6 22.0 29

41、.0 34.6 6x 1.6 12x 1.6 18x 1.6 24x 1.6 36 x 1.6 O. 8 O. 8 0.8 0,8 0.8 0.9 0.9 0.9 0.9 0.9 1 .o 1 .o 1 .o 2.6 2.9 3.2 3.6 3.8 2.7 3.1 3.6 3.9 4.3 2.9 3.6 3.9 1 .o 1.2 1.3 1.4 1.6 1.1 1.2 1.4 1.6 1.7 1.2 1.4 1.6 14.0 18.6 21.6 26.0 29.0 16.0 21.6 26.0 29.6 34.0 19.0 26.0 29.6 1.6 1.7 1.9 2.1 2.3 1.6 1

42、.9 2.1 2.3 2.6 1.7 2.1 2.3 6 x 2.6 12 x 2.6 18 x 2.6 24 x 2.6 36 x 2.6 6x4 12x4 18x4 (1) The sheath thicknesses (e,) of the cables have been calculated by the fictitious calculation method according to IEC 502 Appendix A, using the following formula: e, = 0.11 D + 1.5mm where D is the diameter over

43、laid up cores. For the assembly coefficients the values given in IEC 71 9, first edition have been used. (2) Single layer sheath thicknesses for “non-preferred“ sizes of cable may also be calculated using the formula in Note (1). If equivalent thicknesses are required for two-layer constructions, th

44、e value for a single layer shall be divided 40% (inner) and 60% (outer) rounded to the nearest 0.1 mm. (3) For the calculation of the lower and upper limits of the mean overall diameters the formula given in IEC 71 9 (First Edition: 1981 1 has been used. COPYRIGHT European Committee for Electrotechn

45、ical StandardizationLicensed by Information Handling Services3404583 003705b O W 4 Page 24 HD22.4 S2 - REPRINT 1992 6 1 Ref. No. 1. 1.1 1.2 1.3 1.4 1.6 2. 2.1 2.2 2.3 2.4 2.4.1 2.4.2 2.6 3. 3.1 3.2 3.3 3.4 4. 4.1 4.2 4.3 4.4 5. 6.1 6. 7. 7,l 7.2 8. TABLE X TESTS FOR TYPE HO7RN-F 2 Tests Electrical t

46、ests Resistance of conductors Voltage test on cores at 2600V Voltage test on completed cable at 2600V Absence of faults on insulation Surface Resistance of Sheath Provisions coverina constructional and dimensional characteristics Checking of compliance with constructional provisions Measurement of t

47、hickness of insulation Measurement of thickness of sheath Measurement of overall diameter Mean value Ovality Solderability test (Untinned conductors) Mechanical properties of insulation Tensile test before ageing Tensile test after ageing in the air oven Tensile test after ageing in the oxygen bomb

48、Hot set test Mechanical DroDerties of sheath Tensile test before ageing Tensile test after ageing in the air oven Tensile test after immersion in oil Hot set test Mechanical strensth of completed cable Flexing test (O) followed after immersion in water by a voltage test at 2000V on cores Test under

49、fire conditions Tests at low temperature Bending test for sheath (+i Elongation test for sheath i$) Ozone resistance test for insulation (either method may be used) ia) Method A (b) Method B 3 Category of test f, s v T. S R T T, C T, S T. S T, C T, S T T T T T T T f T T T T T T HD 22.2 22.2 22.2 22.2 22.2 22.1 22.2 22.2 22.2 22.2 22.2 606.1.1 506.1.2 606.1.2 606.2.1 606.1.1 606.1.2 606.2.1 606.2.1 22.2 22.1 606.1.4 606.1.4 506.2.1 22.2 Clause 2.1 2.3 2.2 2.8 2.7 Inspection and manual tests 1.9 1.10 1.11 1.11 1.12 9.5 8.1 8.3 9 9.2 8.1 10 9 3.1 a