ISO TR 16880-2004 Cranes - Bridge and gantry cranes - International Standards for design and manufacturing requirements and recommendations《起重机 桥式和龙门起重机 设计和建造要求.pdf

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1、 Reference number ISO/TR 16880:2004(E) ISO 2004TECHNICAL REPORT ISO/TR 16880 First edition 2004-04-01 Cranes Bridge and gantry cranes International Standards for design and manufacturing requirements and recommendations Appareils de levage charge suspendue Ponts roulants et ponts portiques Normes In

2、ternationales sur les exigences de conception et de fabrication ISO/TR 16880:2004(E) PDF disclaimer This PDF file may contain embedded typefaces. In accordance with Adobes licensing policy, this file may be printed or viewed but shall not be edited unless the typefaces which are embedded are license

3、d to and installed on the computer performing the editing. In downloading this file, parties accept therein the responsibility of not infringing Adobes licensing policy. The ISO Central Secretariat accepts no liability in this area. Adobe is a trademark of Adobe Systems Incorporated. Details of the

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5、it is found, please inform the Central Secretariat at the address given below. ISO 2004 All rights reserved. Unless otherwise specified, no part of this publication may be reproduced or utilized in any form or by any means, electronic or mechanical, including photocopying and microfilm, without perm

6、ission in writing from either ISO at the address below or ISOs member body in the country of the requester. ISO copyright office Case postale 56 CH-1211 Geneva 20 Tel. + 41 22 749 01 11 Fax + 41 22 749 09 47 E-mail copyrightiso.org Web www.iso.org Published in Switzerland ii ISO 2004 All rights rese

7、rvedISO/TR 16880:2004(E) ISO 2004 All rights reserved iiiForeword ISO (the International Organization for Standardization) is a worldwide federation of national standards bodies (ISO member bodies). The work of preparing International Standards is normally carried out through ISO technical committee

8、s. Each member body interested in a subject for which a technical committee has been established has the right to be represented on that committee. International organizations, governmental and non-governmental, in liaison with ISO, also take part in the work. ISO collaborates closely with the Inter

9、national Electrotechnical Commission (IEC) on all matters of electrotechnical standardization. International Standards are drafted in accordance with the rules given in the ISO/IEC Directives, Part 2. The main task of technical committees is to prepare International Standards. Draft International St

10、andards adopted by the technical committees are circulated to the member bodies for voting. Publication as an International Standard requires approval by at least 75 % of the member bodies casting a vote. In exceptional circumstances, when a technical committee has collected data of a different kind

11、 from that which is normally published as an International Standard (“state of the art”, for example), it may decide by a simple majority vote of its participating members to publish a Technical Report. A Technical Report is entirely informative in nature and does not have to be reviewed until the d

12、ata it provides are considered to be no longer valid or useful. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. ISO shall not be held responsible for identifying any or all such patent rights. ISO/TR 16880 was prepared by Technica

13、l Committee ISO/TC 96, Cranes, Subcommittee SC 9, Bridge and gantry cranes. TECHNICAL REPORT ISO/TR 16880:2004(E) ISO 2004 All rights reserved 1Cranes Bridge and gantry cranes International Standards for design and manufacturing requirements and recommendations 1 Scope This Technical Report collects

14、 the design and manufacturing requirements and recommendations for bridge and gantry cranes in ISO and IEC International Standards. 2 Requirements 2.1 Particular ISO International Standards for bridge and gantry cranes The International Standards marked with an x are also applicable for cranes in us

15、e. Units and symbols can be found in ISO 31 1)(all parts). ISO 4301-1 Cranes and lifting appliances Classification Part 1: General Abstract: Establishes a general classification of cranes based on the number of operating cycles to be carried out during the expected life of the crane and a load spect

16、rum factor which represents a nominal state of loading. Classification considers only the operating conditions which are independent of the type of crane and the way it is driven. ISO 4301-5 Cranes Classification Part 5: Overhead travelling and portal bridge cranes Abstract: Establishes the classifi

17、cation of cranes based on the number of operating cycles to be carried out during the expected life of the appliance and its mechanisms, and a load spectrum factor which represents the nominal state of loading. ISO 4302 Cranes Wind load assessment Abstract: Gives a simplified method of calculation a

18、nd assumes that the wind blows horizontally from any direction, that the wind blows at a constant velocity and that there is a static reaction to the loadings applying to the crane structure. It includes built-in allowances for the effects of gusting (rapid changes in wind velocity) and for dynamic

19、response. 1) ISO 31, Quantities and units ISO/TR 16880:2004(E) 2 ISO 2004 All rights reservedISO 4304 Cranes other than mobile and floating cranes General requirements for stability Abstract: Specifies the conditions to be met when verifying, by calculation, the stability of all crane types defined

20、in ISO 4306-1 that are subject to tilting. It assumes that they are standing on a firm, level supporting surface or track. The sliding of cranes on their tracks is not covered. ISO 4306-1 Cranes Vocabulary Part 1: General Abstract: Defines terms concerning the main types of cranes, parameters, gener

21、al concepts and component parts in English, French and Russian. ISO 4306-5 Cranes Vocabulary Part 5: Bridge and gantry cranes Abstract: Establishes a vocabulary and defines the terms relating to bridge and gantry cranes. ISO 4308-1 x Cranes and lifting appliances Selection of wire ropes Part 1: Gene

22、ral Abstract: Specifies two methods for the selection of wire rope to be used on lifting appliances as designated in ISO 4306-1, one based on the value of the rope selection factor C and the other based on the value of the coefficient of utilization Z p . ISO 4308-1 establishes the minimum requireme

23、nts for acceptable strength and performance levels of wire ropes with respect to the design, application and maintenance of the lifting appliance. ISO 4308-1 establishes the minimum requirements for the diameters of drums and sheaves that are to be associated with the selected wire rope. ISO 4309 x

24、Cranes Wire ropes Care, maintenance (including installation), inspection Abstract: Details the essential guidelines for examination of wire ropes in service on a lifting appliance, and enumerates discard criteria relating to wire breaks, wear, corrosion and deformation which are to be applied to ens

25、ure the efficient and safe usage of the equipment. ISO 4310 Cranes Test code and procedures Abstract: Specifies the tests and procedures to be followed in order to verify that a crane conforms to its operational specifications and is capable of lifting rated loads. Where rated loads are determined b

26、y stability, a test procedure and test load are specified that permit stability margins to be easily verified. Defines test procedures such as conformity tests, visual inspection and load lifting competence testing. ISO 7296-1 plus ISO 7296-1:1991/ Amd.1:1996 Cranes Graphic symbols Part 1: General C

27、ranes Graphic symbols Part 1: General Amendment 1 Abstract: Gives 67 symbols and defines the various colours to be used with cranes. Contains the alphabetical indexes in English, French and Russian. ISO/TR 16880:2004(E) ISO 2004 All rights reserved 3ISO 7363 Cranes and lifting appliances Technical c

28、haracteristics and acceptance documents Abstract: Establishes the form of presentation and content of the documents which a manufacturer should provide with the equipment. Documents give technical information and include acceptance documents for the equipment to facilitate its installation, testing

29、and use. Specimen acceptance documents are given in the annex. Applies to all types defined in ISO 4306-1. ISO 7595 Socketing procedures for wire ropes Molten metal socketing Abstract: Provides guidance on recommended practices for metal socketing. When socketing ropes have wire tensile grades great

30、er than 1 960 MPa, special precautions may be necessary and the rope supplier should be consulted. Rope terminations specified in ISO 7595 may be used for determining the breaking load of wire ropes in accordance with ISO 3108. ISO 7752-1 Lifting appliances Controls Layout and characteristics Part 1

31、: General principles Abstract: Deals with the arrangement of those crane controls which are used in positioning loads and serves as a general basis for the elaboration of detailed International Standards for particular types. It defines basic requirements of these controls, safe crane operation cond

32、itions and criteria for the layout of control levers and pedals. ISO 7752-5 Lifting appliances Controls Layout and characteristics Part 5: Overhead travelling cranes and portal bridge cranes Abstract: Establishes the arrangement, requirements and direction of movement of the basic crane controls for

33、 travelling, traversing, slewing, cab driving, lifting, hoisting and lowering operations for these cranes as defined in ISO 4306-1. ISO 8306 Cranes Overhead travelling cranes and portal bridge cranes Tolerances for cranes and tracks Abstract: Specifies the manufacturing tolerances for cranes and tru

34、cks at a standard temperature of 20 C. These tolerances apply to a lifting appliance loaded solely by its own mass. Tolerances take no account of elastic deformation during operation. ISO 8566-1 Cranes Cabins Part 1: General Abstract: Establishes the general requirements for cabin construction, driv

35、ers seat, visibility, control elements, information, noise, vibration, heating and air- conditioning for cranes as defined in ISO 4306-1. ISO 8566-5 Cranes Cabins Part 5: Overhead travelling and portal bridge cranes Abstract: Establishes the requirements for cabin construction, drivers seat, control

36、 elements, heating and cooling for cranes as defined in ISO 4306-1. ISO/TR 16880:2004(E) 4 ISO 2004 All rights reservedISO 8686-1 Cranes Design principles for loads and load combinations Part 1: General Abstract: Establishes general methods for calculating loads and principles to be used to select l

37、oad combinations for proof of competence for the structural and mechanical components for cranes as defined in ISO 4306-1. It is based on rigid- body kinetic analysis and elasto-static analysis. It provides the general form, content and range of parameter values for more specific standards and also

38、a framework for agreement on loads and load combinations between manufacturer and purchaser. ISO 8686-5 Cranes Design principles for loads and load combinations Part 5: Overhead travelling and portal bridge cranes Abstract: Establishes the application of ISO 8686-1 to overhead travelling and portal

39、bridge cranes as defined in ISO 4306-1, and gives specific values for the factors to be used. ISO 9373 x Cranes and related equipment Accuracy requirements for measuring parameters during testing Abstract: Specifies the principal requirements for instruments and measurement systems of test loads, di

40、stances, time and other relevant parameters for cranes and related equipment. It gives recommended limit values of relative errors in measurement during testing. ISO 9374-1 Cranes Information to be provided Part 1: General Abstract: Specifies in general the information to be provided by the purchase

41、r and the manufacturer so that the most suitable crane can be supplied for the duty requirements and service conditions. Refers to ISO 4301-1 and ISO 7363. ISO 9374-5 Cranes Information to be provided Part 5: Overhead travelling cranes and portal bridge cranes Abstract: Specifies information to be p

42、rovided by a purchaser in enquiring about or ordering a crane and a manufacturer in tendering for or supplying a crane. ISO 9926-1 x Cranes Training of drivers Part 1: General Abstract: Specifies the minimum training to be given to trainee drivers of cranes, to develop basic operational skills and t

43、o impart the requisite knowledge for the proper use of those skills. Does not specify any procedure for evaluating capabilities or qualifications of the trainees. ISO 9927-1 x Cranes Inspections Part 1: General Abstract: Specifies the regular inspections to be carried out on cranes as defined in ISO

44、 4306-1, ISO 4306-2 and ISO 4306-3. ISO 9928-1 x Cranes Crane driving manual Part 1: General Abstract: Gives guidance on the contents and the presentation of a crane driving manual which include: technical data, special safety advice, drivers aids and controls, drivers instructions, load diagrams an

45、d load tables, safety devices and environmental conditions. ISO/TR 16880:2004(E) ISO 2004 All rights reserved 5ISO 9942-1 Cranes Information labels Part 1: General Abstract: Specifies the minimum requirements for labels for the identification and operation of cranes. ISO 10245-1 Cranes Limiting and

46、indicating devices Part 1: General Abstract: Specifies general requirements for limiting and indicating devices for lifting appliances that are applicable to loads and motions, performance and environment. These devices restrict operation and/or provide the driver or other persons with operational i

47、nformation. ISO 10245-5 Cranes Limiting and indicating devices Part 5: Overhead travelling and portal bridge cranes Abstract: Specifies the requirements for limiting and indicating devices of bridges and gantry cranes for loads, motions, performance and environment. General requirements for limiting

48、 and indicating devices for cranes are given in ISO 10245-1. ISO 10972-1 Cranes Requirements for mechanisms Part 1: General Abstract: Establishes requirements which apply generally to mechanisms and related components of cranes and lifting appliances as described in ISO 4306-1, ISO 4306-2 and ISO 43

49、06-3. ISO 10973 Cranes Spare parts manual Abstract: Provides guidelines on the general requirements necessary for the preparation and presentation of spare parts manuals for cranes. ISO 11630 x Cranes Measurement of wheel alignment Abstract: Establishes requirements for methods of measuring the alignment of crane wheels in accordance with ISO 4310, ISO 9373 and ISO 12488-1. ISO 11660-1 Cranes Access, guards and restraint