SAE J 2810-2016 HFC-134a (R-134a) Refrigerant Recovery Equipment for Mobile Automotive Air-Conditioning Systems.pdf

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1、 _ 6$(7HFKQLFDO6WDQGDUGV%RDUG5XOHVSURYLGHWKDW7KLV report is published by SAE to advance the state of technical and engineering sciences. The use of this report is entirely voluntary, and its applicability and suitability for any particular use, including any patent infringement arising therefrom, is

2、 the sROHUHVSRQVLELOLWRIWKHXVHU SAE reviews each technical report at least every five years at which time it may be revised, reaffirmed, stabilized, or cancelled. SAE invites your written comments and suggestions. Copyright 2016 SAE International All rights reserved. No part of this publication may

3、be reproduced, stored in a retrieval system or transmitted, in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without the prior written permission of SAE. TO PLACE A DOCUMENT ORDER: Tel: 877-606-7323 (inside USA and Canada) Tel: +1 724-776-4970 (outside USA)

4、 Fax: 724-776-0790 Email: CustomerServicesae.org SAE WEB ADDRESS: http:/www.sae.org SAE values your input. To provide feedback on this Technical Report, please visit http:/www.sae.org/technical/standards/J2810_201603 SURFACE VEHICLE STANDARD J2810 MAR2016 Issued 2007-10 Revised 2016-03 Superseding J

5、2810 OCT2007 HFC-134a (R-134a) Refrigerant Recovery Equipment for Mobile Automotive Air-Conditioning Systems RATIONALE This standard is being revised to add requirements to certify according to SAE J2911 and to make other incidental changes, updating the document based on new related standards. FORE

6、WORD Because of environmental concerns, SAE J2788 recovery/recycle standard established more stringent equipment performance features and requirements for on-site recovery, recycle and recharge of HFC-134a (R-134a) in mobile air-conditioning (A/C) systems. This standard is for HFC-134a (R-134a) reco

7、very (extraction)-only equipment that is intended to be used in conjunction with the on-site recovery/recycling (R/R) equipment used at service facilities, for off-site refrigerant reclamation or other environmentally legal use, such as destruction of refrigerants or in another compound. 1. SCOPE Th

8、e purpose of this SAE Standard is to provide minimum performance and operating feature requirements for the recovery of HFC-134a (R-134a) refrigerant to be returned to a refrigerant reclamation facility that will process it to the appropriate AHRI 700 Standard or allow for on-site recycling of the r

9、ecovered refrigerant to SAE J2788 specifications by using SAE J2788 or SAE J3030 -certified equipment. It is not acceptable that the refrigerant removed from a mobile air-conditioning (A/C) system with this equipment be directly returned to a mobile A/C system. An identifier certified to SAE J2912 i

10、s to be used to identify the contents of the system prior to recovery of the refrigerant. 1.1 This information applies to equipment used to service automobiles, light trucks, and other vehicles with similar HFC-134a (R-134a) A/C systems. 1.2 Improved refrigerant recovery equipment is required to ens

11、ure adequate refrigerant recovery to reduce emissions and provide for accurate recharging of mobile air conditioning systems. Therefore, this standards supercedes, SAE J1732. SAE INTERNATIONAL J2810 MAR2016 Page 2 of 9 2. REFERENCES 2.1 Applicable Documents The following publications form a part of

12、this specification to the extent specified herein. Unless otherwise indicated, the latest issue of SAE publications shall apply. 2.1.1 SAE Publications Available from SAE International, 400 Commonwealth Drive, Warrendale, PA 15096-0001, Tel: 877-606-7323 (inside USA and Canada) or 724-776-4970 (outs

13、ide USA), www.sae.org. SAE J639 Safety Standards for Motor Vehicle Refrigerant Vapor Compressions Systems SAE J1739 Potential Failure Mode and Effects Analysis in Design (Design FMEA), Potential Failure Mode and Effects Analysis in Manufacturing and Assembly Processes (Process FMEA) SAE J1771 Criter

14、ia for Refrigerant Identification Equipment for Use with Mobile Air-Conditioning Systems SAE J2196 Service Hose for Automotive Air Conditioning SAE J2296 Retest of Refrigerant Container SAE J2788 HFC-134a (R-134a) Recovery/Recycling/Recharging Equipment for Mobile Air-Conditioning Systems SAE J2911

15、Procedure for Certification that Requirements for Mobile Air Conditioning System Components, Service Equipment, and Service Technician Training Meet SAE J Standards. SAE J2912 Performance Requirements for R-134a and R-1234yf Refrigerant Diagnostic Identifiers (RDI) for Use with Mobile Air Conditioni

16、ng Systems. SAE J3030 Automotive Refrigerant Recovery/Recycling/Recharging Equipment Intended for use with Both R-1234yf and R-134a 2.1.2 AHRI Publication Available from Air-Conditioning, Heating and Refrigeration Institute, 4100 North Fairfax Drive, Suite 200, Arlington, VA 22203, Tel: 703-524-8800

17、, www.ahri.org. AHRI 700 Specifications for Refrigerants 2.1.3 CGA Publication Available from Compressed Gas Association, 4221 Walney Road, 5th Floor, Chantilly VA 20151-2923, Tel: 703-788-2700, . CGA S-1.1 Pressure Relief Device Standard Part 1 - Cylinders for Compressed Gases 2.1.4 DOT Specificati

18、on Available from the Superintendent of Documents, U.S. Government Printing Office, Mail Stop: SSOP, Washington, DC 20402-9320. CFR 49, Section 173.304 Shippers - General Requirements for Shipments and Packagings SAE INTERNATIONAL J2810 MAR2016 Page 3 of 9 2.1.5 UL Publication Available from UL, 333

19、 Pfingsten Road, Northbrook, IL 60062-2096, Tel: 847-272-8800, . UL 1769 Cylinder Valves 3. SPECIFICATIONS AND GENERAL DESCRIPTION 3.1 The equipment must be able to recover (extract) HFC-134a (R-134a) refrigerant from a mobile A/C system per the test procedure of Sections 7 and 8. 3.2 The equipment

20、shall be suitable for use in an automotive service garage environment as defined in 6.8. 3.3 Equipment Certification The equipment shall be certified by an EPA-listed laboratory to meet this standard, SAE J2810. 3.4 Label Requirements The equipment shall have a label with bold type, minimum 3 mm hig

21、h, saying “Design Certified by (certifying agent, EPA listed laboratory) to meet SAE J2810 for recovery only of HFC-134a (R-134a Refrigerant recovered with this equipment must be recycled on-site using SAE J2788 or SAE J3030 certified equipment or sent-RIIWRDFHUWLILHGUHFODLPHU 3.5 SAE J1739 Potentia

22、l Failure Mode and Effects Analysis in Design (Design FMEA), Potential Failure Mode and Effects Analysis in Manufacturing and Assembly Processes (Process FMEA), and Potential Failure Mode and Effects Analysis for Machinery (Machinery FMEA) shall be applied to the design and development of service eq

23、uipment. 4. SAFETY REQUIREMENTS 4.1 The equipment must comply with applicable federal, state, and local requirements on equipment related to the handling of HFC-134a (R-134a) material. Safety precautions or notices, labels, related to the safe operation of the equipment shall also be prominently dis

24、played on the equipment and should state “CAUTIONSHOULD BE OPERATED ONLY BY CERTIFIED PERSONNEL.“ The safety identification shall be located on the front near the controls. 4.2 The equipment must comply with applicable safety standards for the electrical and mechanical systems. 5. OPERATING INSTRUCT

25、IONS 5.1 The equipment manufacturer must provide operating instructions that include information required by SAE J639, necessary maintenance procedures, and source information for replacement parts and repair. The instruction manual shall include the following information on the lubricant removed. O

26、nly new lubricant, as identified by the system manufacturer, should be replaced in the mobile A/C system. Removed lubricant from the system and/or the equipment shall be disposed of in accordance with the applicable federal, state, and local procedures and regulations. 5.2 The equipment must promine

27、ntly display the manufacturers name, address, the type of refrigerant it is designed to extract (R-134a), a service telephone number, and any items that require maintenance or replacement that affect the proper operation of the equipment. Operation manuals must cover information for complete mainten

28、ance of the equipment to assure proper operation. 5.3 The equipment manufacturer shall provide a warning in the instruction manual regarding the possibility of refrigerant contamination from hydrocarbons, leak sealants and refrigerants other than R-134a in the mobile A/C system being serviced. 5.4 R

29、ecovery equipment having refrigerant identification equipment shall meet the requirements of SAE J1771 or SAE J2912. SAE INTERNATIONAL J2810 MAR2016 Page 4 of 9 5.5 Recovery equipment not having refrigerant identification capability shall have instructions warning the technician that failure to veri

30、fy that the system contains only R-134a potentially exposes him or her to danger from flammable refrigerants and health hazards from toxic refrigerants. The instructions also shall alert to possible contamination problems to the recovery equipment from sealants and refrigerants other than R-134a, an

31、d to the fact that a refrigerant other than R-134a would require special handling by someone with specific expertise and equipment. 6. FUNCTION DESCRIPTION 6.1 The equipment must be capable of continuous operation in ambient temperatures of 10 C (50 F) to 49 C (120 F). Continuous is defined as compl

32、eting recovery operation with no more than a brief reset between servicing vehicles, and shall not include time delays for allowing a system to outgas (which shall be part of the recovery period provided by this standard). 6.1.1 The equipment shall demonstrate ability to recovery a minimum of 95.0%

33、of the refrigerant from the test vehicle in 30.0 minutes or less, without prior engine operation (for previous eight hours minimum), external heating or use of any device (such as shields, reflectors, special lights, etc.), which could heat components of the system. The recovery procedure shall be b

34、ased on a test at 21 to 24 C (70 to 75 F) ambient temperature. The test system for qualifying shall be a 1.4 kg (3.0 lbs) capacity orifice tube/accumulator system in a 2005-09 Chevrolet Suburban with front and rear A/C or the test option described in Section 9. It is recommended that, prior to use,

35、recovered refrigerant be checked for the presence of other refrigerants by using a refrigerant identifier certified to meet SAE J2912 or J1771. 6.1.2 The equipment shall demonstrate ability to recover a minimum of 85% of the refrigerant from the test vehicle or system of 6.1.1. in 30.0 minutes or le

36、ss, at an ambient temperature of 10 to 13 C (50 to 55 F), subject to the same restrictions regarding engine operation and external heating. 6.1.3 During recovery operation, the equipment shall provide overfill protection so that the liquid fill of the storage container does not exceed 8RIWKHWDQNVUDW

37、HGYROXPHDW C (70 F). This will ensure that the container meets Department of Transportation (DOT) Standard, CFR Title 49, Section 173.304 and the American Society of Mechanical Engineers. 6.1.4 Portable refillable tanks or containers XVHGLQFRQMXQFWLRQZLWKWKLVHTXLSPHQWPXVWEHODEHOHG+)& -134a (R-134a)

38、and meet applicable Department of Transportation (DOT) or Underwriters Laboratories (UL) Standards, and incorporate fittings per SAE J2197. 6.1.5 The cylinder valves shall comply with the standard for cylinder valves UL 1769. 6.1.6 The pressure relief device shall comply with the Pressure Relief Dev

39、ice Standard Part 1 - Cylinders for Compressed Gasses CGA Pamphlet S-1.1. 6.1.7 The tank assembly shall be marked to indicate the first retest date, which shall be five years from the date of manufacture. The marking shall indicate that retest must be performed every subsequent five years. SAE J2296

40、 provides an inspection procedure. The marking shall be in letters at least 6 mm (0.25 in) high. If ASME tanks, as defined in UL-1963, are used, they are exempt from the retest requirements. 6.2 If the marketer permits use of a refillable refrigerant tank, a method must be provided (including any ne

41、cessary fittings) for transfer to a system that ensures proper handling (recycling or other, environmentally-legal disposal). Restricting the equipment to use of non-refillable tanks eliminates compliance with this provision. 6.3 Prior to testing under this standard, the equipment must be preconditi

42、oned with a minimum of 13.6 kg of the standard contaminated HFC-134a (R-134a) at an ambient of 21 C before starting the test cycle. Sample amounts are not to exceed 1.13 kg with sample amounts to be repeated every 5 minutes. The test fixture shown in Figure 1 shall be operated at 21 C. Contaminated

43、HFC-134a (R-134a) samples shall be processed at ambient temperatures of 10 and 49 C (50 to 120 F), without the equipment shutting down due to any safety devices employed in this equipment. 6.3.1 Contaminated HFC-134a (R-134a) sample shall be standard contaminated HFC-134a (R-134a) refrigerant, 13.6

44、kg sample size, consisting of liquid HFC-134a (R-134a) with 1300 ppm (by weight) moisture at 21 C (70 F) and 45 000 ppm (by weight) of oil (polyalkylene glycol oil with 46-160 cst viscosity at 40 C) and 1000 ppm by weight of noncondensable gases (air). SAE INTERNATIONAL J2810 MAR2016 Page 5 of 9 6.3

45、.2 Portable refillable containers used in conjunction with this equipment must meet applicable DOT Standards. The color of the container must be blue with a yellow top to indicate the container holds used HFC-134a (R-134a) refrigerant. The container must be permanently marked on the outside surface

46、in black print at least 20 mm high, “RECOVERED HFC-134a (R-134a) - DO NOT USE, MUST BE REPROCESSED.“ This refrigerant has been checked to confirm it is not cross contaminated with other refrigerants, but it must be recycled (reprocessed) to remove oil before re-use. Figure 1 - Test fixture 6.3.3 The

47、 portable refillable container shall have a 1/2 in ACME thread. 6.4 Additional Storage Tank Requirements 6.4.1 The cylinder valve shall comply with UL 1769. 6.4.2 The pressure relief device shall comply with CGA Pamphlet S-1.1. 6.5 All flexible hoses must meet SAE J2196 for service hoses. 6.6 Servic

48、e hoses must have shutoff devices located at the connection points to the system being serviced to minimize introduction of noncondensable gases into the recovery equipment during connection and the release of the refrigerant during disconnection. 6.7 The equipment must be able to separate the lubricant from recovered refrigerant and accurately indicate the amount removed from the simulated automotive system during processing in 20