SAE ARP 5646-2008 Quality Program Guidelines for Deicing Anti-icing of Aircraft on the Ground《地面上航空器除冰 防结冰用质量程序导则》.pdf

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1、_SAE Technical Standards Board Rules provide that: “This report is published by SAE to advance the state of technical and engineering sciences. The use of this report is entirely voluntary, and its applicability and suitability for any particular use, including any patent infringement arising theref

2、rom, is the sole responsibility of the user.” SAE reviews each technical report at least every five years at which time it may be reaffirmed, revised, or cancelled. SAE invites your written comments and suggestions. Copyright 2008 SAE International All rights reserved. No part of this publication ma

3、y be reproduced, stored in a retrieval system or transmitted, in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without the prior written permission of SAE. TO PLACE A DOCUMENT ORDER: Tel: 877-606-7323 (inside USA and Canada) Tel: 724-776-4970 (outside USA)

4、Fax: 724-776-0790 Email: CustomerServicesae.org SAE WEB ADDRESS: http:/www.sae.orgARP5646 AEROSPACERECOMMENDEDPRACTICEIssued 2008-08 Quality Program Guidelines forDeicing/Anti-icing of Aircraft on the Ground RATIONALEProvide standardized quality assurance guidelines for auditing/inspecting ground de

5、icing/anti-icing programs. This document will help verify the ground icing programs quality and effectiveness. An auditor will be able to use this document to determine if a ground icing program respects applicable Standards, Recommended Practices, and the appropriate regulatory requirements. FOREWO

6、RDThe purpose of this document is to provide quality assurance guidelines and a means of recording the results of audits. These audits will promote corrective actions when required so that deicing/anti-icing of aircraft on the ground is accomplished in acceptance with the operators approved program

7、and to verify its effectiveness relative to ARP5149 and ARP4737. To verify the effectiveness of deicing/anti-icing of Aircraft on the Ground, the Quality Program should include both auditing and inspection processes and procedures. Auditing is the measurement of a Program for deicing/anti-icing of A

8、ircraft on the Ground against the operators set standard. The inspection process validates the components of a Ground Deicing/Anti-icing Program and can be utilized by e.g. airline operators, regulators, and other deicing operation stakeholders. It is recommended that the audit is performed by an au

9、ditor who has experience and knowledge in the field of deicing/anti-icing of aircraft on the ground. Any findings from the Quality Assurance process will be used to focus managements attention on areas of concern. The scope of this document is to address all applicable documents and to consolidate a

10、ll airline operators and regulatory requirements.SAE ARP5646 - 2 -TABLE OF CONTENTS 1. SCOPE 32. APPLICABLE DOCUMENTS 32.1 SAE Publications. 32.2 ISO Publications 32.3 AEA Recommendations for De-Icing/Anti-Icing of Aircraft on the Ground . 33. AUDIT DATA. 44. AUDIT RESULTS 55. CHECKLIST 66. COMMENTS

11、 . 177. FINDINGS . 188. NOTES 18SAE ARP5646 - 3 -1. SCOPE The scope of the Quality Program Guidelines, in the format of a checklist, is to help ensure compliance with the current documents as listed in 2 “Applicable Documents” that meet Airline Operators and regulatory requirements. It is the respon

12、sibility of all other personnel that performs the deicing/anti-icing task to adhere to these requirements. 2. APPLICABLE DOCUMENTS The following publications form a part of this document to the extent specified herein. The latest issue of SAE publications shall apply. The applicable issue of other p

13、ublications shall be the issue in effect on the date of the purchase order. In the event of conflict between the text of this document and references cited herein, the text of this document takes precedence. Nothing in this document, however, supersedes applicable laws and regulations unless a speci

14、fic exemption has been obtained. 2.1 SAE Publications Available from SAE International, 400 Commonwealth Drive, Warrendale, PA 15096-0001, Tel: 877-606-7323 (inside USA and Canada) or 724-776-4970 (outside USA), www.sae.org.ARP1971 Aircraft Deicing Vehicle - Self-Propelled, Large and Small Capacity

15、ARP4737 Aircraft Deicing/Anti-icing Methods ARP5149 Training Program Guidelines for Deicing/Anti-icing of Aircraft on Ground AMS1424 Deicing/Anti-Icing Fluid, Aircraft, SAE Type I AMS1428 Fluid, Aircraft Deicing/Anti-Icing, Non-Newtonian (Pseudoplastic), SAE Types II, III, and IV 2.2 ISO Publication

16、s Available from International Organization for Standardization, 1, rue de Varembe, Case postale 56, CH-1211 Geneva 20, Switzerland, Tel: +41-22-749-01-11, www.iso.org.ISO 11075 Aerospace - Aircraft de-icing/anti-icing Newtonian fluids, ISO type I ISO 11076 Aerospace - Aircraft de-icing/anti-icing m

17、ethods with fluids ISO 11077 Aerospace - Self-propelled de-icing/anti-icing vehicles - Functional requirements ISO 11078 Aerospace - Aircraft de-icing/anti-icing non-Newtonian fluids, ISO type II 2.3 AEA Recommendations for De-Icing/Anti-Icing of Aircraft on the Ground Available from www.aea.be3. AU

18、DIT DATA Station Name: Date of Audit: Airport Name: Name of Auditor: Country: Companyof Auditor: Inspection:Initial: Annual: Follow-Up: Other: Date of original inspection: Reason for follow-up: Name of Company: Name of responsible Manager: Department: Street: Phone: ZIP Code: Facsimile: State: SITA:

19、 E-Mail: Company:Airline: Ground Handling: Airport: Other: Regulation/approved program/approved standard under what the companyperforms Deicing/Anti-icing of Aircraft on Ground: ARP4737AEA Recommendations ISO 11076 Other: Specify: Start date of Services available: End date of Service available: SAE

20、ARP5646 - 4 - 4. AUDIT RESULTS No Findings: Restrictions: No: Yes: If yes, specify in 7 “Findings”. Number of Minor Findings: Number of Safety related Findings: In case of “Safety related Findings”, the following questions have to be answered: Corrective Action required prior Approval: No: Yes: If y

21、es, specify: Follow-Up Audit required prior Approval: No: Yes: If yes, specify: Recommended Audit Interval (in months): 06 12 18 24 specify: Prepared Date: (Name and Signature) Approved Date: (Name and Signature) SAE ARP5646 - 5 - 5. CHECKLIST Question Response Y N X N/A N/O Reference Comments Recom

22、mendation 01 Responsibility1. Has the overall responsibility been setfor: developing, coordinating and implementing the deicing/anti-icing Flight and Ground Operations management plan? ARP5149, 3. AEA Rec. 6 2. Has the overall responsibility been coordinatedfor: developing, coordinating and implemen

23、ting the deicing/anti- icing Flight and Ground Operations management plan? ARP5149, 3. AEA Rec. 6 3. Has the overall responsibility been implementedfor: developing, coordinating and implementing the deicing/anti- icing Flight and Ground Operations management plan? ARP5149, 3. AEA Rec. 6 4. Does the

24、management plan specify the functions and responsibilities for Ground crew? ARP5149, 3 5. Does the management plan specify the duties, instructions or procedures for Ground crew? ARP5149, 3 6. Has co-ordination with ATC and Airport Authorities been established? ARP5149, 3 AEA Rec. 6 7. Is someone re

25、sponsible for ensuring that enough trained and qualified personnel are available to de-ice/anti-ice Aircraft? ARP4737, 4, 6 AEA Rec. 3, 6 Specify: 8. Is someone responsible for ensuring that adequate facilities and equipment are available to de-ice/anti-ice Aircraft? ARP4737, 4, 6 AEA Rec. 3, 6 Spec

26、ify: 9. Is someone responsible for ensuring ground personnel have access to current manuals for conducting operations under ground icing conditions? ARP5149, 3 AEA Rec. 6 Specify: Legend: Y.Yes,N:NoX: Safetyrelated Finding N/A: Not Applicable N/O: Not Observed SAE ARP5646 - 6 - Question Response Y N

27、 X N/A N/O Reference Comments Recommendation 02 General 1. Is someone responsible for fluid storage and handling? Specify: 2. Are the following fluids available on the station: a.) Type I? b.) Type II? c.) Type III? d.) Type IV? ISO 11075 AMS1424 ISO 11078 AMS1428 ISO 11078 AMS1428 ISO 11078 AMS1428

28、 Specify below. Legend: Y.Yes,N:NoX: Safetyrelated Finding N/A: Not Applicable N/O: Not Observed Airlines using the Service: SAE ARP5646 - 7 - List of Fluids available: Fluid Type Manufacturer Brand name Type I Type II Type III Type IV SAE ARP5646 - 8 - Question Response Y N X N/A N/O Reference Comm

29、ents Recommendation 03 Documentation and Procedures 1. Are Ground Icing Program manuals (providers manual, airlines manual ) available? ARP5149, 3.25 List: 2. Are the procedures herein based on ISO 11076, ARP4737, or AEA Recommendations? ISO 11076.2 ARP4737.2 ARP5149.1 AEA Rec. 6 ARP4737 AEA Recomme

30、nd ISO 11076 3. Are the procedures in the operators Ground Icing Program updated to comply with the latest revisions? ISO 11076.2 ARP4737.2 4. Are copies of ISO 11076, ARP4737 or AEA Recommendations available? AEA Rec. 6 Legend: Y.Yes,N:NoX: Safetyrelated Finding N/A: Not Applicable N/O: Not Observe

31、d SAE ARP5646 - 9 - Question Response Y N X N/A N/O Reference Comments Recommendation 04 Fluid Handling 1. Are records and certificates/receipts for each fluid delivery/batch of Type I retained and available for review? ARP4737.5 ARP5149.5 2. Are records and certificates/receipts for each fluid deli

32、very/batch of Type II retained and available for review? ARP4737.5 ARP5149.5 3. Are records and certificates/receipts for each fluid delivery/batch of Type III retained and available for review? ARP4737.5 ARP5149.5 4. Are records and receipts for each fluid delivery/batch of Type IV retained and ava

33、ilable for review? ARP4737.5 ARP5149.5 5. Do you have a documented program in place for “Refractive Index Checks” of the available fluids? ISO 11076.7 ARP4737.5 ARP5149.5 6. Do you have a documented program in place for “Viscosity Checks” of the available fluids? ISO 11076 ARP4737.5 AEA Rec. 4 7. Do

34、 you have a fluid sampling procedure in place? ARP4737.5 AEA Rec. 6 ARP 5149.5 8. Do you have a documented program in place for nozzle testing of the available thickened fluids? ARP 4737.5 AEA Rec. 6 Legend: Y.Yes,N:NoX: Safetyrelated Finding N/A: Not Applicable N/O: Not Observed It is recommended t

35、o have the latest fluid testing results available for auditor review.SAE ARP5646 - 10 - Question Response Y N X N/A N/O Reference Comments Recommendation 05 Training 1. Do you have a basic training program in place for de- icing/anti-icing of Aircraft on ground? ISO 11076.6 ARP4737.4 ARP5149.4 AEA R

36、ec. 3 2. Do you have a train-the-trainer program in place? 3. Is a basic training performed with the staff actually performing de-icing/anti-icing? ISO 11076.6 ARP4737.4 ARP5149.4 AEA Rec. 3 4. Is an annual refresher training performed with the staff actually performing de-icing/anti-icing? ISO 1107

37、6.7 ARP4737.4 ARP5149.4 AEA Rec. 3 5. Do you have current training manuals available from operating carriers? 6. Does the handling company have its own de-icing/anti-icing training manual? 7. Is the training based on either ISO 11076, ARP4737, ARP5149 or AEA Recommendations? ARP4737 ARP5149 AEA Reco

38、mmend. ISO 110768. Is the training updated to comply with the latest developments and regulations? ISO 11076.6 ARP4737.4 ARP5149.4 AEA Rec. 3 Legend: Y.Yes,N:NoX: Safetyrelated Finding N/A: Not Applicable N/O: Not Observed SAE ARP5646 - 11 - Question Response Y N X N/A N/O Reference Comments Recomme

39、ndation 9. Is the success of the training evaluated? ARP4737.4 AEA Rec. 3 10. Is a written test established? ISO 11076.6 ARP4737.4 ARP5149.4 AEA Rec. 3 Specify Passing Rate: % 11. Is a practical assessment accomplished? ISO 11076.6 ARP4737.4 ARP5149.4 AEA Rec. 3 12. Are the training records retained

40、 and available for review? ISO 11076.6 ARP4737.4 ARP5149.4 AEA Rec. 3 Specify how long: 13. Do personnel receive training of revision/updates to the current program and is it documented? ISO 11076.6 ARP4737.4 Legend: Y.Yes,N:NoX: Safetyrelated Finding N/A: Not Applicable N/O: Not Observed SAE ARP564

41、6 - 12 - Question Response Y N X N/A N/O Reference Comments Recommendation 06 Equipment Vehicles 1. Do your vehicles comply with existing standards? ISO 11077 ARP1971 Provide list of all active vehicles. 2. Are the filling ports, tank openings, and tanks correctly marked with fluid type and/or mixtu

42、re? ISO 11076.7 ARP4737.5 ARP1971.3 AEA Rec. 3 3. Are the spraying nozzles/selectors correctly marked with fluid type and/or mixture? ISO 11077.6 ARP1971.3 4. Is the fluid mixed in the vehicles? ARP1971.3.9 5. Is it possible to spray with this vehicle all expected Aircraft types and sizes for your o

43、peration? ISO 11077.3 ARP1971.3 6. Is the vehicle equipped with a communication system? a.) ground to ground b.) air to ground c.) driver to operator ARP1971.3.9 ARP1971.3.9 ISO 11077.7 ARP1971.3 7. Is the vehicle maintained according the inspection schedule given by the manufacturer (as the minimum

44、 of required maintenance work)? ISO 11077.7 ARP1971.5 8 Are any discrepancies on the vehicle visible, which could negatively influence the safety of the vehicle, airplane, crews and/or passengers? Note: examples are flat tires, leaking brake system, corrosion of the boom, missing wheels, dropping hy

45、draulic fluid, etc. ISO 11077.7 ARP1971.3 SAE ARP5646 - 13 - Other Equipment Response Y N X N/A N/O Reference Comments Recommendation 1. Is a fixed deicing/anti-icing installation for fluid application in use? 2. Is a ”Fixed Infrared De-icing System” (hangar or tent type installation) in use? ARP473

46、7.6 AEA Rec. 4 3. Is a “Mobile Infrared De-icing System” (mounted on a standard or specialized vehicle) in use? ARP4737.6 AEA Rec. 4 4. Is a “Forced Air Deicing System” (mounted on a standard or specialized vehicle) in use? ARD50102 AEA Rec. 5 5. Is any other deicing/anti-icing device available? Leg

47、end: Y.Yes,N:NoX: Safetyrelated Finding N/A: Not Applicable N/O: Not Observed SAE ARP5646 - 14 - Question Response Y N X N/A N/O Reference Comments Recommendation 07 Facilities 1. Is the fluid stored properly in the designated tanks? ISO 11076.7 ARP4737.5 ARP5149.5 AEA Rec. 3.7 a.) barrel b.) tote c.) road container d.) rail container e.) fixed storage system 2. Do you have sufficient storage capacity? a.) Type I b.) Type II c.) Type III c.) Type IV 3. Is the maximum applied heating temperature in the process within th