SAE AMS 4700D-2009 Copper Wire Bare High Purity (UNS C10100)《裸露高纯度铜丝》.pdf

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1、AEROSPACE MATERIAL SPECIFICATION AMS4700 REV. D Issued 1969-11 Revised 2009-02 Reaffirmed 2014-12 Superseding AMS4700C Copper Wire, BareHigh Purity (Composition similar to UNS C10100) RATIONALE AMS4700D has been reaffirmed to comply with the SAE five-year review policy. _ SAE Technical Standards Boa

2、rd Rules provide that: “This report is published by SAE to advance the state of technical and engineering sciences. The use of this report is entirely voluntary, and its applicability and suitability for any particular use, including any patent infringement arising therefrom, is the sole responsibil

3、ity of the user.” SAE reviews each technical report at least every five years at which time it may be revised, reaffirmed, stabilized, or cancelled. SAE invites your written comments and suggestions. Copyright 2014 SAE International All rights reserved. No part of this publication may be reproduced,

4、 stored in a retrieval system or transmitted, in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without the prior written permission of SAE. TO PLACE A DOCUMENT ORDER: Tel: 877-606-7323 (inside USA and Canada) Tel: +1 724-776-4970 (outside USA) Fax: 724-776-

5、0790 Email: CustomerServicesae.org SAE WEB ADDRESS: http:/www.sae.org SAE values your input. To provide feedback on this Technical Report, please visit http:/www.sae.org/technical/standards/AMS4700D 1. SCOPE 1.1 Form This specification covers one type of copper in the form of wire. 1.2 Application T

6、his wire has been used typically as electronic component leads which must be resistance welded to produce high quality weld joints, but usage is not limited to such applications. 2. APPLICABLE DOCUMENTS The issue of the following documents in effect on the date of the purchase order form a part of t

7、his specification to the extent specified herein. The supplier may work to a subsequent revision of a document unless a specific document issue is specified. When the referenced document has been canceled and no superseding document has been specified, the last published issue of that document shall

8、 apply. 2.1 SAE Publications Available from SAE International, 400 Commonwealth Drive, Warrendale, PA 15096-0001, Tel: 877-606-7323 (inside USA and Canada) or 724-776-4970 (outside USA), www.sae.org. AMS2224 Tolerances, Copper and Copper Alloy Wire SAE INTERNATIONAL AMS4700D Page 2 of 5 2.2 ASTM Pub

9、lications Available from ASTM International, 100 Barr Harbor Drive, P.O. Box C700, West Conshohocken, PA 19428-2959, Tel: 610-832-9585, www.astm.org. ASTM B 193 Resistivity of Electrical Conductor Materials ASTM B 250/250M General Requirements for Wrought Copper-Alloy Wire ASTM E 3 Preparation of Me

10、tallographic Specimens ASTM E 53 Chemical Analysis of Copper 3. TECHNICAL REQUIREMENTS 3.1 Composition Shall conform to the percentages by weight shown in Table 1, determined by wet chemical methods in accordance with ASTM E 53, by spectrochemical methods, or by other analytical methods acceptable t

11、o purchaser. TABLE 1 - COMPOSITION Element min max Copper (3.1.1) 99.99 - Sulfur - 0.0018 (18 ppm) Lead - 0.0010 (10 ppm) Bismuth (3.1.2) - 0.0010 (10 ppm) Selenium (3.1.2) - 0.0010 (10 ppm) Tellurium (3.1.2) - 0.0010 (10 ppm) Phosphorus - 0.0003 ( 3 ppm) Zinc - 0.0001 ( 1 ppm) Cadmium - 0.0001 ( 1

12、ppm) Mercury - 0.0001 ( 1 ppm) Arsenic (3.1.2) - 0.0005 ( 5 ppm) Antimony (3.1.2) - 0.0004 ( 4 ppm) Tin (3.1.2) - - Manganese (3.1.2) - - 3.1.1 Copper shall be determined by taking the difference between 100% and the sum of the other elements listed. 3.1.2 The sum of the bismuth, selenium, tellurium

13、, arsenic, antimony, tin, and manganese shall not exceed 0.0040% (40 ppm). 3.2 Condition Cold-drawn or cold-rolled, annealed, and cleaned. SAE INTERNATIONAL AMS4700D Page 3 of 5 3.3 Properties Wire shall conform to the following requirements: 3.3.1 Resistivity The weight resistivity, determined in a

14、ccordance with ASTM B 193, shall not exceed 0.15328 ohm-gram per square meter at 68 F 4 (20 C 2), which corresponds to a conductivity of not less than 100% IACS (International Annealed Copper Standard) (58 MS/m). 3.3.2 Embrittlement Wire shall withstand a minimum of 10 bends without cracking or brea

15、king, when tested as in 3.3.2.1 and then subjected to additional bending until failure occurs. 3.3.2.1 Specimens shall be cleaned by any suitable method and then heated at 1562 F 45 (850 C 25) for not less than 30 minutes in an atmosphere containing not less than 10% hydrogen. Specimen shall then be

16、 clamped between jaws having edge radii equal to 2.5 times the nominal diameter of the wire. Specimen, held under a tension of approximately 3000 psi (21 MPa), shall be bent 90 degrees over the edge of one jaw and returned to its initial position; this constitutes one bend. Specimen shall then be be

17、nt 90 degrees in the reverse direction and returned to its initial position; this constitutes another bend. Each bend shall be made in the opposite direction from that of the preceding bend. 3.3.2.1.1 Specimens shall be examined at the bend after 10 bends and at the broken area after failure under 1

18、0X magnification. The bend shall have no surface cracks or blisters. The break shall show a necked-down section, characteristic of a ductile material, with no evidence of grain faces or boundaries. 3.3.3 Microstructure Specimens, prepared as specified in ASTM E 3, from wire heated as in 3.3.2.1, whe

19、n suitably etched to reveal the structure and examined at 100X magnification, shall show no evidence of copper oxide or other inclusions. 3.4 Quality Wire, as received by purchaser, shall be uniform in quality and condition, sound, smooth, and free from foreign materials and from imperfections detri

20、mental to usage of the wire. 3.5 Tolerances Shall conform to AMS2224. 4. QUALITY ASSURANCE PROVISIONS 4.1 Responsibility for Inspection The vendor of wire shall supply all samples for vendors tests and shall be responsible for the performance of all required tests. Purchaser reserves the right to sa

21、mple and to perform any confirmatory testing deemed necessary to ensure that the wire conforms to the specified requirements. 4.2 Classification of Tests All technical requirements are acceptance tests and shall be performed on each lot. 4.3 Sampling and Testing Shall be in accordance with ASTM B 25

22、0/B 250M. SAE INTERNATIONAL AMS4700D Page 4 of 5 4.4 Reports The vendor of wire shall furnish with each shipment a report showing the results of tests to determine conformance to all technical requirements. This report shall include the purchase order number, lot number, AMS4700D, size, and quantity

23、. 4.5 Resampling and Retesting If any specimen used in the above tests fails to meet the specified requirements, disposition of the wire may be based on the results of testing three additional specimens for each original nonconforming specimen. Failure of any retest specimen to meet the specified re

24、quirements shall be cause for rejection of the wire represented. Results of all tests shall be reported. 5. PREPARATION FOR DELIVERY 5.1 Wire shall be supplied on spools or in coils except when straight lengths are ordered. 5.2 Identification 5.2.1 Spools and Coils Shall be legibly marked, by a dura

25、ble tag or label, with not less than the manufacturers identification, purchase order number, AMS4700D, nominal size, and quantity; boxes or drums shall be marked with the same information. 5.2.2 Straight Lengths Shall have attached to each bundle or enclosed in each box a durable tag or label legib

26、ly marked with the information of 5.2.1; when boxed, the box shall be marked with the same information. 5.3 Packaging 5.3.1 Spools and Coils Coils shall be individually wrapped with waterproof paper or packed in waterproof drums. Spools, when ordered, shall be boxed. 5.3.2 Straight Lengths Shall be

27、bundled or boxed. 5.3.3 Wire shall be prepared for shipment in accordance with commercial practice and in compliance with applicable rules and regulations pertaining to the handling, packaging, and transportation of the wire to ensure carrier acceptance and safe delivery. 6. ACKNOWLEDGMENT A vendor

28、shall include this specification number and its revision letter in all quotations and when acknowledging purchase orders. 7. REJECTIONS Wire not conforming to this specification, or to modifications authorized by purchaser, will be subject to rejection. SAE INTERNATIONAL AMS4700D Page 5 of 5 8. NOTE

29、S 8.1 A change bar (l) located in the left margin is for the convenience of the user in locating areas where technical revisions, not editorial changes, have been made to the previous issue of this document. An (R) symbol to the left of the document title indicates a complete revision of the documen

30、t, including technical revisions. Change bars and (R) are not used in original publications, nor in documents that contain editorial changes only. 8.2 Dimensions in inch/pound units and the Fahrenheit temperatures are primary; dimensions in SI units and the Celsius temperatures are shown as the appr

31、oximate equivalents of the primary units and are presented only for information. 8.3 Procurement documents should specify not less than the following: AMS4700D Size and form (spools, coils, or straight lengths) of wire required Quantity of wire required Similar Specification MIL-STD-1276 and ASTM B 3 are listed for information only and shall not be construed as acceptable alternates unless all requirements of this AMS are met. PREPARED BY AMS COMMITTEE “D“