NAVISTAR TMS 6812-2008 Lubricant Transmission.pdf

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1、NAVISTAR, INC. TMS (TRUCK MATERIAL SPECIFICATION) NUMBER: TMS-6812 TITLE: Lubricant, Transmission CURRENT REV. No.: 0806 DATE:June 2008 WRITTEN/EDITED BY: Materials Engineering APPROVED BY: Materials Engineering SUPERSEDES: Rev J-1 - FEBRUARY 2008PRINTED COPIES OF THIS DOCUMENT MUST BE VERIFIED FOR

2、CURRENT REVISION This specification may involve hazardous materials, equipment, and procedures. This specification does not purport to address all of the safety issues associated with its use. The user is responsible to consult appropriate safety and health practices and to determine the applicabili

3、ty of regulatory limits prior to use. CHANGE NOTICE: Replaced “International Truck and Engine Corporation” with “Navistar, Inc.” per corporate directive; editorial change to correct part number listed in sections 1.0 and 9.0; added Mobil Delvac Synthetic ATF to the approved products list. Reference:

4、 30-8D Keywords: Transmission fluid 1.0 APPLICATIONThis specification covers automatic transmission fluid intended for use in Allison automatic transmissions requiring mineral oil based TES 389TM fluid (NAVISTAR Bulk P/N 2645309R1), synthetic oil based TranSyndTM/TES 295 fluid (NAVISTAR Bulk P/N 356

5、0640C1), or for use in Ford automatic transmissions requiring semi-synthetic oil based ATF (NAVISTAR P/N 2645005R1). 2.0 SCOPEThis specification covers the physical and chemical properties for automatic transmission fluid meeting current Ford, TranSyndTM/TES 295 or TES 389TMrequirements, quality pla

6、n, source approval, quality control, and shipping and identification requirements. 2.1 Restricted Chemical SubstancesEffective January 1, 2007, all product supplied to the requirements of this specification must comply with the requirements of the CEMS B-50 specification. 3.0 REFERENCE DOCUMENTS Unl

7、ess otherwise specified the latest issue of all referenced standards shall apply. The following Specifications, Standards, and Regulations are referenced in this specification. Quality System Standard ISO 9001 or TS-16949 ASTM D 97 ASTM D 2983 NAVISTAR Manufacturing Std. MS-D-13 ASTM D 445 ASTM D 49

8、27 CFR Title 29, Part 1910 ASTM D 892 ASTM D 4951 ASTM D 92 NAVISTAR CEMS B-50 ASTM D 2270 ASTM D 6304 4.0 REQUIREMENTS 4.1 Physical and Chemical Properties4.1.1 Viscosity ASTM D 445; At 100 C (212F) cSt (mm/s) 7.0 minimum for mineral oil based products. ASTM D 445; At 100 C (212F) cSt (mm/s) 7.0 mi

9、nimum for synthetic oil based products. ASTM D 445; At 100 C (212F) cSt (mm/s) 5.4 minimum for semi-synthetic oil based products. ASTM D 2983; At -40 C (-40F) centipoise 20,000 maximum for mineral oil based products. This document is restricted and may not be sent outside Navistar, Inc. or reproduce

10、d without permission from Corporate Technical Standards. Suppliers are required to assume all patent liability. 2008 by Navistar, Inc. JUNE 2008 Page 1 of 3 NUMBER: TITLE: REVISION: TMS-6812 Lubricant, Transmission 0806 This document is restricted and may not be sent outside Navistar, Inc. or reprod

11、uced without permission from Corporate Technical ASTM D 2983; At -40 C (-40F) centipoise 8700 maximum for synthetic oil based products. ASTM D 2983; At -40 C (-40F) centipoise 9500 maximum for semi-synthetic oil based products. 4.2 Viscosity Index (ASTM D 2270) Shall be 165 minimum for mineral oil b

12、ased products. Shall be 155 minimum for synthetic oil based products. Shall be 135 minimum for semi-synthetic oil based products. 4.3 Pour Point (ASTM D 97) Shall be -42C (-44F) maximum. 4.4 Flash Point (ASTM D 92) Shall be 177C (350F) minimum. 4.5 Foaming (ASTM D 892) When tested at the following t

13、emperatures, foaming tendency and foam stability shall be as follows: Sequence Foam Tendency, ml Foam Stability, ml I 30 maximum 0 II 100 maximum 0 III 30 maximum 0 4.6 Water Content (ASTM D 6304) 4.7 Color - Shall be red. 4.8 Phosphorus Content (ASTM D 4927 or D 4951) Shall be + 10% of qualificatio

14、n value. 5.0 QUALITY All product supplied shall be suitable for the intended application clean and free from foreign materials and dirt, and suitably packaged and identified. 5.1 Qualification Material submitted for qualification shall be accompanied by detailed test information and certification th

15、at material meets all requirements of this specification and has been approved as a Ford fluid, or Allison transmission fluid capable of meeting either TranSyndTM/TES 295 fluid or TES 389TM requirements. 6.0 SOURCE APPROVAL AND QUALITY CONTROL6.1 Supplier RequirementsAll suppliers to NAVISTAR are re

16、quired to be registered to ISO 9001 Quality System Requirements. NAVISTAR will also accept TS-16949 registration as long as the supplier can also fulfill all AIAG PPAP (Production Part Approval Process) documentation and approval requirements. Suppliers must maintain their certification with an accr

17、edited registrar and must furnish copies of registration certificates to their Corporate Buyer upon request. 6.2 ApprovalProduct supplied against contracts or purchase orders citing this specification shall be equivalent in all respects to those samples that were approved by the purchaser. No change

18、s in formulation or processing practices are permitted without approval. In the event that changes in material, properties, processing practices, construction, color, or labeling of the product are required, the supplier shall notify Materials Engineering at the Truck Development and Technology Cent

19、er and NAVISTAR Purchasing and Logistics of the proposed change(s). Test data indicating conformance to all Standards. Suppliers are required to assume all patent liability. 2008 by Navistar, Inc. JUNE 2008 Page 2 of 3 NUMBER: TITLE: REVISION: TMS-6812 Lubricant, Transmission 0806 This document is r

20、estricted and may not be sent outside Navistar, Inc. or reproduced without permission from Corporate Technical requirements of this specification, test samples, and new or amended or updated Material Safety Data Sheet(s) (MSDS), in accordance with CFR Title 29, Part 1910 shall be submitted with the

21、request for change. 6.3 Process ControlThe supplier shall either perform and report results of tests on specific lots of parts produced using ISO 9001 or TS-16949 guidelines, or provide statistical evidence of the lot having been produced in a state of statistical control and with a process capable

22、of providing all required properties. The part supplier and the plant metallurgist and/or the quality control manager of the using NAVISTAR plant may determine testing and reporting requirements on specific products. 7.0 SHIPPING AND IDENTIFICATION Shipping and identification shall be in accordance

23、with NAVISTAR Manufacturing Standard MS-D-13. When packaged for resale, the material shall be supplied in containers approved by the Parts Marketing Operations and these shall be identified and packaged in accordance with requirements set forth by the Parts Marketing Operations at Cantera, Warrenvil

24、le, Illinois. 8.0 DESIGNATION ON DRAWINGSLubricant per TMS-6812 9.0 APPROVED SOURCE Shell Donax TA-389 Code 5074742 Mineral Oil Based ATF TES 389TM Fluid (P/N 2645309R1) Shell M-1375.3 Code 53177 Semi-Synthetic Based ATF (P/N 2645005R1) Valvoline TranSyndTMSynthetic Based ATF TES 295TM Fluid (P/N 35

25、60640C1) Mobil Delvac Synthetic Based ATF TES 295TM Fluid (P/N 3829522C1) 10.0 TECHNICAL INFORMATION For further information related to the technical content of this specification, contact: Suppliers may purchase controlled copies of this specification by contacting: Materials Engineering and Techno

26、logy Dept. Truck Development and Technology Center 2911 Meyer Road Fort Wayne, IN 46803 E-mail: MaterialsEngineeringN Information Handling Service (IHS) 15 Inverness Way East Englewood CO 80112-5776 Phone: 1-800-854-7179 E-mail: AutomotiveIHS.com Website: http:/Standards. Suppliers are required to assume all patent liability. 2008 by Navistar, Inc. JUNE 2008 Page 3 of 3