EN 62309-2004 en Dependability of products containing reused parts Requirements for functionality and tests《含再用部件的产品的可靠性 功能性要求和试验 IEC 62309-2004》.pdf

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1、BRITISH STANDARD BS EN 62309:2004 Dependability of products containing reused parts Requirements for functionality and tests The European Standard EN 62309:2004 has the status of a British Standard ICS 03.120.30; 21.020 BS EN 62309:2004 This British Standard was published under the authority of the

2、Standards Policy and Strategy Committee on 1 November 2004 BSI 1 November 2004 ISBN 0 580 44708 1 National foreword This British Standard is the official English language version of EN 62309:2004. It is identical with IEC 62309:2004. The UK participation in its preparation was entrusted to Technical

3、 Committee DS/1, Dependability and terotechnology, which has the responsibility to: A list of organizations represented on this committee can be obtained on request to its secretary. Cross-references The British Standards which implement international or European publications referred to in this doc

4、ument may be found in the BSI Catalogue under the section entitled “International Standards Correspondence Index”, or by using the “Search” facility of the BSI Electronic Catalogue or of British Standards Online. This publication does not purport to include all the necessary provisions of a contract

5、. Users are responsible for its correct application. Compliance with a British Standard does not of itself confer immunity from legal obligations. aid enquirers to understand the text; present to the responsible international/European committee any enquiries on the interpretation, or proposals for c

6、hange, and keep the UK interests informed; monitor related international and European developments and promulgate them in the UK. Summary of pages This document comprises a front cover, an inside front cover, the EN title page, pages 2 to 20, an inside back cover and a back cover. The BSI copyright

7、notice displayed in this document indicates when the document was last issued. Amendments issued since publication Amd. No. Date CommentsEUROPEAN STANDARD EN 62309 NORME EUROPENNE EUROPISCHE NORM October 2004 CENELEC European Committee for Electrotechnical Standardization Comit Europen de Normalisat

8、ion Electrotechnique Europisches Komitee fr Elektrotechnische Normung Central Secretariat: rue de Stassart 35, B - 1050 Brussels 2004 CENELEC - All rights of exploitation in any form and by any means reserved worldwide for CENELEC members. Ref. No. EN 62309:2004 E ICS 03.120.30 ; 21.020 English vers

9、ion Dependability of products containing reused parts Requirements for functionality and tests (IEC 62309:2004) Sret de fonctionnement des produits contenant des composants rutiliss - Exigences pour la fonctionalit et les essais (CEI 62309:2004) Zuverlssigkeit von Produkten mit wieder verwendeten Te

10、ilen Anforderungen an Funktionalitt und Prfungen (IEC 62309:2004) This European Standard was approved by CENELEC on 2004-09-01. CENELEC members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national stan

11、dard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the Central Secretariat or to any CENELEC member. This European Standard exists in three official versions (English, French, German). A version in any oth

12、er language made by translation under the responsibility of a CENELEC member into its own language and notified to the Central Secretariat has the same status as the official versions. CENELEC members are the national electrotechnical committees of Austria, Belgium, Cyprus, Czech Republic, Denmark,

13、Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. Foreword The text of document 56/945/FDIS, future edition 1 of IEC 62309, prepa

14、red by IEC TC 56, Dependability, was submitted to the IEC-CENELEC parallel vote and was approved by CENELEC as EN 62309 on 2004-09-01. The following dates were fixed: latest date by which the EN has to be implemented at national level by publication of an identical national standard or by endorsemen

15、t (dop) 2005-06-01 latest date by which the national standards conflicting with the EN have to be withdrawn (dow) 2007-09-01 Annex ZA has been added by CENELEC. _ Endorsement notice The text of the International Standard IEC 62309:2004 was approved by CENELEC as a European Standard without any modif

16、ication. In the official version, for Bibliography, the following notes have to be added for the standards indicated: ISO 9000 NOTE Harmonized as EN ISO 9000:2000 (not modified). ISO 9001 NOTE Harmonized as EN ISO 9001:2000 (not modified). IEC 60300-1 NOTE Harmonized as EN 60300-1:2003 (not modified

17、). IEC 60300-2 NOTE Harmonized as EN 60300-1:2004 (not modified). _ Page2 EN62309:2004 CONTENTS INTRODUCTION.4 1 Scope.5 2 Normative references .5 3 Terms and definitions .5 4 Requirements for products containing reused parts 7 4.1 General .7 4.2 Functional properties and quality.8 4.3 Environmental

18、 issues 8 4.4 Safety .9 4.5 Remaining working life 9 4.6 Traceability .9 5 Qualification testing for products containing reused parts .9 5.1 Evaluation of current status.9 5.2 Reliability assessment.10 5.3 Final inspection and testing.10 6 Reconditioning .10 6.1 Reconditioning of parts10 6.2 Dismant

19、ling and restoration.10 7 Warranty and documentation10 7.1 Life, failure rate, warranty period.10 7.2 Documentation 11 7.3 Product safety and control.11 Annex A (informative) Additional statements and an example 12 A.1 Reliability of qualified-as-good-as-new parts 12 A.2 Design documentation13 A.3 D

20、esign for reuse.13 A.4 Economic aspects 14 A.5 Lifetime diagram.15 A.6 Example .15 Annex ZA (normative) Normative references to international publications with their corresponding European publications .19 Bibliography20 Figure 1 Parts reused for products.7 Figure 2 Principle decision flow8 Figure A

21、.1 Example for determination of the remaining working life of parts.12 Figure A.2 Assignment of “level of detail for product“ to “design aspects“ 14 Figure A.3 Lifetime diagram .15 Page3 EN62309:2004 INTRODUCTION The marketplace for products in the 21st century is a rapidly changing one. Now there a

22、re new pressures of environment and increased speed of technological growth, causing a need to rethink the old idea of “what constitutes a new product ? “. The environmental changes have shown the old ways to be very wasteful on the environment and its resources. Owing to the improving quality of ma

23、nufacturing, most parts have been manufactured with a life expectancy far longer than the user needs, which leads to products and their component parts being disposed of despite the potential usefulness they still contain. Technological changes too make products both more reliable and also obsolete

24、(or less fashionable) at a faster rate; these two conflicting situations also fuel the cycle of waste. The solution to this cycle of waste is to introduce a standard that will reassure customers and manufacturers that they can have products produced using parts that have been used previously (qualif

25、ied-as-good-as-new parts), without loss of dependability. These parts will have to meet high acceptance criteria to move their status from being second-hand parts onto this new level (qualified-as-good-as-new). These criteria will ensure that not only does the lifetime of the part match or exceed th

26、e needs and expectations of the next owner, but also the functions are as good as the alternative unused part. The first application of this standard should be made at the design stage, where potential “qualified-as-good-as-new “ parts will be highlighted for reuse; the acceptance criteria will then

27、 be drawn up for all parts highlighted. Later on, when the products are ready to be recycled, the selected parts have to pass those criteria prior to incorporation into other products. To protect the customer from misuse of the standard, it will be indispensable to tell the end customer that the pro

28、duct contains “qualified-as-good-as-new“ parts, which will not affect its functionality, lifecycle or safety, and that documentation exists showing which parts have been incorporated. The benefits of this to the manufacturer are in reduced spending on new parts, meeting proposed legislation, and the

29、 assurance that this will not affect the customers perception of their quality. The benefits to the customer are in receiving a quality product, totally fit for purpose and life expectancy, in the knowledge that the methods used were environmentally friendly, and fully controlled. Page4 EN62309:2004

30、 DEPENDABILITY OF PRODUCTS CONTAINING REUSED PARTS REQUIREMENTS FOR FUNCTIONALITY AND TESTS 1 Scope This International Standard introduces the concept to check the reliability and functionality of reused parts and their usage within new products. It also provides information and criteria about the t

31、ests/analysis required for products containing such reused parts, which are declared “qualified-as-good-as-new“ relative to the designed life of the product. In this standard, the term “product“ covers electrical, electro-mechanical, mechanical parts or hardware that may contain software. “Qualified

32、-as-good-as-new“ does not apply to software products, concepts and ideas. The purpose of this standard is to ensure by tests and analysis that the reliability and functionality of a new product containing reused parts is comparable to a product with only new parts. This would justify the manufacture

33、r granting the next customer the full warranty of the product with “qualified-as-good-as-new“ parts. NOTE This standard can also be applied in producing product specific standards by technical committees responsible for an application sector. 2 Normative references The following referenced documents

34、 are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. IEC 60050(191):1990, International Electrotechnical Vocabulary (IEV) Chapter 191: D

35、epend- ability and quality of service 3 Terms and definitions For the purposes of this document, the following terms and definitions apply, some of which are taken from IEC 60050-191. Figure A.3 shows the relationship between the lifetimes defined below. Lifetimes can be measured in operating time-s

36、cale or in operating time per calendar time-scale (e.g. cycles per year). 3.1 process set of interrelated or interacting activities which transforms inputs into outputs NOTE 1 Inputs to a process are generally outputs of other processes. NOTE 2 Processes in an organization are generally planned and

37、carried out under controlled conditions to add value. NOTE 3 A process where the conformity of the resulting product cannot be readily or economically verified is frequently referred to as a “special process “. ISO 9000:2000, 3.4.1 Page5 EN62309:2004 3.2 product result of a process ISO 9000:2000, 3.

38、4.2 NOTE In this standard the term “product“ covers hardware (e.g. engine, mechanical part) and processed materials (e.g. lubricant). 3.3 new product product as a whole, including all of its constituent parts, that has not yet been put into normal use NOTE A new product may contain one or more “qual

39、ified-as-good-as-new“ parts. 3.4 qualified-as-good-as-new quagan state of a part, which has been put into normal use on one or more occasions but differs from a second-hand part in that it is not just a re-sale, but it is also reconditioned and subjected to fully defined and documented quality check

40、s prior to re-sale, such that it is in all dependability issues as good as new for the as-new designed life of the product (ANDL) NOTE Qualified-as-good-as-new parts have been qualified as fit for purpose and as dependable as new parts for the as-new designed life (ANDL) of a product. The necessary

41、level of documentation and quality checks depends on the application and the market requirements. 3.5 useful life under given conditions, time interval beginning at a given instant of time, and ending when the failure intensity becomes unacceptable or when the item is considered un-repairable as a r

42、esult of a fault IEV 191-10-06 NOTE Equipment may have a useful life of 40 years with certain components changed periodically, thus the useful life of the equipment would be 40 years. 3.6 new designed life NDL intended life of a product containing only new parts for the first use within a specific s

43、et of operating conditions NOTE The “new designed life“ may depend on the usage of the product, market requirements, efficiency, economy, technology, etc. 3.7 as-new designed life ANDL intended life of a product containing at least one reused part for use within a specific set of operating condition

44、s NOTE The NDL and the ANDL need not be of equal length nor be in any set ratio but it is desirable that the ANDL should not be less than the NDL. 3.8 remaining working life for a part, the duration of a time interval from a given instant of time to the instant of time when the limiting state of the

45、 part is reached Page6 EN62309:2004 3.9 reuse use of a part which has already served as constituent of a product, after disassembling, as constituent of another product 3.10 recycle refurbishment of a material which has already served as constituent of a product, after disassembling, to serve as con

46、stituent of another product NOTE Refurbishment presupposes the materials classification for reuse. 4 Requirements for products containing reused parts 4.1 General According to 3.4, products may be made up of new and reused parts (see Figure 1). Figure 1 Parts reused for products Figure 2 gives a dec

47、ision flow showing how qualified-as-good-as-new parts/materials can be incorporated into a product. Part manufacturing Product manufacturing Field use Recycling New Product Raw materials Disposal Parts reused Product reused Material recycling parts IEC 748/04 Page7 EN62309:2004 Figure 2 Principle de

48、cision flow 4.2 Functional properties and quality Products containing reused parts shall meet the same technical standards and, if not otherwise stated, have the same functionality as a product with only new parts. Parts, assemblies or materials that are reused shall be of equal technical specificat

49、ion to those of the equivalent new ones with respect to function and environmental conditions of operation. It is allowable for qualified-as-good-as-new parts to have minor variations from the specifications of the new part. These deviations might depend on the kind of product. However, these variations shall be explicitly stated in the qualification process documentation for the product. “Qualified-as-good-as-new“ parts shall pass the