CAN CSA-C411 5-2010 Dead-end suspension composite insulators for overhead lines Less than or Equal to 75 kV (First Edition Update No 1 August 2011 Update No 2 February 2012 Update .pdf

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1、C411.5-10Dead-end/suspension composite insulators for overhead lines 75 kVLegal Notice for StandardsCanadian Standards Association (CSA) standards are developed through a consensus standards development process approved by the Standards Council of Canada. This process brings together volunteers repr

2、esenting varied viewpoints and interests to achieve consensus and develop a standard. Although CSA administers the process and establishes rules to promote fairness in achieving consensus, it does not independently test, evaluate, or verify the content of standards.Disclaimer and exclusion of liabil

3、ityThis document is provided without any representations, warranties, or conditions of any kind, express or implied, including, without limitation, implied warranties or conditions concerning this documents fitness for a particular purpose or use, its merchantability, or its non-infringement of any

4、third partys intellectual property rights. CSA does not warrant the accuracy, completeness, or currency of any of the information published in this document. CSA makes no representations or warranties regarding this documents compliance with any applicable statute, rule, or regulation. IN NO EVENT S

5、HALL CSA, ITS VOLUNTEERS, MEMBERS, SUBSIDIARIES, OR AFFILIATED COMPANIES, OR THEIR EMPLOYEES, DIRECTORS, OR OFFICERS, BE LIABLE FOR ANY DIRECT, INDIRECT, OR INCIDENTAL DAMAGES, INJURY, LOSS, COSTS, OR EXPENSES, HOWSOEVER CAUSED, INCLUDING BUT NOT LIMITED TO SPECIAL OR CONSEQUENTIAL DAMAGES, LOST REV

6、ENUE, BUSINESS INTERRUPTION, LOST OR DAMAGED DATA, OR ANY OTHER COMMERCIAL OR ECONOMIC LOSS, WHETHER BASED IN CONTRACT, TORT (INCLUDING NEGLIGENCE), OR ANY OTHER THEORY OF LIABILITY, ARISING OUT OF OR RESULTING FROM ACCESS TO OR POSSESSION OR USE OF THIS DOCUMENT, EVEN IF CSA HAS BEEN ADVISED OF THE

7、 POSSIBILITY OF SUCH DAMAGES, INJURY, LOSS, COSTS, OR EXPENSES.In publishing and making this document available, CSA is not undertaking to render professional or other services for or on behalf of any person or entity or to perform any duty owed by any person or entity to another person or entity. T

8、he information in this document is directed to those who have the appropriate degree of experience to use and apply its contents, and CSA accepts no responsibility whatsoever arising in any way from any and all use of or reliance on the information contained in this document. CSA is a private not-fo

9、r-profit company that publishes voluntary standards and related documents. CSA has no power, nor does it undertake, to enforce compliance with the contents of the standards or other documents it publishes. Intellectual property rights and ownershipAs between CSA and the users of this document (wheth

10、er it be in printed or electronic form), CSA is the owner, or the authorized licensee, of all works contained herein that are protected by copyright, all trade-marks (except as otherwise noted to the contrary), and all inventions and trade secrets that may be contained in this document, whether or n

11、ot such inventions and trade secrets are protected by patents and applications for patents. Without limitation, the unauthorized use, modification, copying, or disclosure of this document may violate laws that protect CSAs and/or others intellectual property and may give rise to a right in CSA and/o

12、r others to seek legal redress for such use, modification, copying, or disclosure. To the extent permitted by licence or by law, CSA reserves all intellectual property rights in this document.Patent rightsAttention is drawn to the possibility that some of the elements of this standard may be the sub

13、ject of patent rights. CSA shall not be held responsible for identifying any or all such patent rights. Users of this standard are expressly advised that determination of the validity of any such patent rights is entirely their own responsibility.Authorized use of this documentThis document is being

14、 provided by CSA for informational and non-commercial use only. The user of this document is authorized to do only the following:If this document is in electronic form:.load this document onto a computer for the sole purpose of reviewing it;.search and browse this document; and.print this document i

15、f it is in PDF format. Limited copies of this document in print or paper form may be distributed only to persons who are authorized by CSA to have such copies, and only if this Legal Notice appears on each such copy.In addition, users may not and may not permit others to.alter this document in any w

16、ay or remove this Legal Notice from the attached standard;.sell this document without authorization from CSA; or.make an electronic copy of this document.If you do not agree with any of the terms and conditions contained in this Legal Notice, you may not load or use this document or make any copies

17、of the contents hereof, and if you do make such copies, you are required to destroy them immediately. Use of this document constitutes your acceptance of the terms and conditions of this Legal Notice.Update No. 3CAN/CSA-C411.5-10October 2013Note: For information about the Standards Update Service or

18、 if you are missing any updates, go to shop.csa.ca or e-mail techsupportcsagroup.org.Title: Dead-end/suspension composite insulators for overhead lines 75 kV originally published March 2010Revisions issued: Update No. 1 August 2011Update No. 2 February 2012The following revisions have been formally

19、approved and are marked by the symbol delta () in the margin on the attached replacement pages:Revised Clause 6.2New NoneDeleted NoneUpdate your copy by inserting these revised pages.Keep the pages you remove for reference. 2013 CSA Group Dead-end/suspension composite insulators for overhead lines 7

20、5 kVOctober 20135.10 Thermal mechanical test5.10.1 Test specimensThree insulators shall be selected for this test.5.10.2 Test procedureThe test procedure shall be as follows:(a) Each insulator shall be tensioned to 5% of the SML for 1 min at ambient temperature.(b) During this time, the length of ea

21、ch insulator shall be measured. The measurement of the reference length shall be made to include the end fittings but exclude the couplings. The measurement accuracy shall be 0.5 mm.(c) Each insulator shall be submitted to thermal variations from 50 C 5 K to 50 C 5 K while under a constant mechanica

22、l load of 50% or greater of the SML for 96 h. The time at each temperature shall be at least 8 h per cycle. The thermal test cycles shall be as shown in Figure 6.(d) At the end of thermal cycling, each insulator shall be allowed to reach the original ambient temperature and the length shall be measu

23、red in accordance with Item (b).5.10.3 Test evaluationThe test requirements shall be deemed to have been met if(a) the increase in each insulator length is equal to or less than 2 mm, and each insulator passes the moisture penetration test in Clause 5.6.3.2; and(b) no fracture or cracking of the met

24、al end fittings occurs at the mechanical load of 50% or greater of the SML. The diagnostic testing of all the fittings shall be verified using a penetration dye diagnostic test and analysis in accordance with ASTM E1417.5.11 Flammability test5.11.1 ProcedureThis test is intended to check the shed an

25、d housing material for ignition and self-extinguishing properties. The test shall be performed according to IEC 60695-11-10. The sample thickness shall be 3 mm.5.11.2 Acceptance criteriaThe test requirements shall be deemed to have been met if the test specimen belongs to category V0.6 Type tests6.1

26、 GeneralType tests verify the principal characteristics of the insulator, which depend mainly on its shape and size. They shall be repeated when the design, shape, or size of the insulator changes. Three production line insulators of each type shall meet the requirements of Table 2.6.2 Low-frequency

27、 wet flashover testThis test shall be performed in accordance with Clause 6.4 of CSA C411.1, except that the mounting arrangement of the insulator shall be in accordance with ANSI C29.11, Clause 8.1, and the wet flashover voltages as specified in Table 2 of this Standard. 9(Replaces p. 9, March 2010

28、)C411.5-10 2013 CSA GroupOctober 20136.3 Positive critical impulse flashover testThe insulators shall be tested in accordance with Clause 18 of IEC 60060-1. The atmospheric corrections shall be done using the correction factors in Clause 11 of IEC 60060-1.Failure of the lowest of the positive or neg

29、ative critical impulse flashover values of any one of the three insulators to equal or exceed 92% of the rated critical impulse flashover value, as given in Table 2, shall constitute failure to meet the requirements of this test.6.4 Radio-influence voltage testThe insulators shall be tested in accor

30、dance with Clause 4.9 of NEMA/ANSI C29.1. Failure of one or more insulators to meet the requirements of Table 2 shall constitute failure to meet the requirements of this test.7 Sample tests7.1 GeneralSample tests verify characteristics of the insulator such as those that depend on the quality of man

31、ufacture and on the materials used.7.2 Lot and sample sizeA lot shall consist of the quantity of any one type of insulator, not exceeding 3000 units, manufactured under an identical process. A sample of three insulators shall be selected from the lot at random.Note: Where the lot size is less than 3

32、00, the sample size is subject to negotiation.7.3 Dimensions, markings, and metal fittingsThe three sample insulators shall be checked for dimensions, markings, and metal fittings as specified in Clause 10, Table 2, and Figure 1.7.4 Cotter key operation for socket type end fittingsThe three insulato

33、r samples shall be tested in accordance with Clause 7.3 of CSA C411.1.7.5 Tensile load testTwo of the sample insulators shall be subjected to a tensile load that increases rapidly but smoothly from zero to 75% of the SML and then gradually to the SML over a period from 30 to 90 s. If 100% of the SML

34、 is reached in less than 90 s, the load shall be sustained at SML for the remainder of the 90 s. An insulator shall be deemed to have met the requirements of this test if no failure (breakage or complete pullout of the core) occurs. The load shall then be increased until the insulator fails. The fai

35、lure load shall be recorded.7.6 Galvanizing testFor insulators with galvanized metal fittings, the sample insulator that was not subjected to the tensile load test in Clause 7.5 shall be tested in accordance with CAN/CSA-G164 for the following:(a) mass and thickness of zinc coating;(b) adherence of

36、zinc coating; and(c) quality of work and finish.7.7 End fitting seal testThe sample insulator not subjected to the tensile test specified in Clause 7.5 shall be used for this test. The two end fittings shall pass the moisture penetration test in Clause 5.6.3.2.7.8 Dye penetration testThe sample insu

37、lator subjected to the galvanizing test specified in Clause 7.6 shall be tested in accordance with Clause 5.4.(Replaces p. 10, March 2010)10Update No. 2CAN/CSA-C411.5-10February 2012Note: General Instructions for CSA Standards are now called Updates. Please contact CSA Information Products Sales or

38、visit shop.csa.ca for information about the CSA Standards Update Service.Title: Dead-end/suspension composite insulators for overhead lines 75 kV originally published March 2010Revisions issued: Update No. 1 August 2011If you are missing any updates, please contact CSA Information Products Sales or

39、visit shop.csa.ca.The following revisions have been formally approved and are marked by the symbol delta () in the margin on the attached replacement pages:Revised Figure 1New NoneDeleted None Update your copy by inserting these revised pages.Keep the pages you remove for reference.Core (covered)Ton

40、guemetal fitting150 max dia shedShed HousingLClevismetal fitting18 min18 1 dia holeDead-end insulator180 with gauge(see CSA C83, Item StandardC83.18)25max28minNo. 16 (5/8 in dia) clevis pin type A(see CSA C83, Item Standard C83.109)Ball metal fittingCSA Type CS-3 (ANSI Type B)Socket metal fittingCSA

41、 Type CS-3 (ANSI Type B) Suspension insulator Canadian Standards Association Dead-end/suspension composite insulators for overhead lines 75 kVFebruary 2012Notes: (1) Dimensions are in mm.(2) Colour should be grey.(3) Material shall be as follows:(a) metal fittings steel or iron, galvanized to CAN/CS

42、A-G164; stainless steel; or aluminum;(b) shed/housing elastomers; and(c) core glass fibre and resin-based matrix.Figure 1Dead-end/suspension composite insulator(See Clauses 4.1, 7.3, and 8.3.)15(Replaces p. 15, March 2010)15432FittingFitting1/2 of L1/2 of L10 mm 10 mm10 0.5 mmHousingCore rodTypical

43、sample(b) 5 samples10 mm10 mm1 1098765432(a) 10 samplesNote: Location of samples is approximate.LLFittingFittingC411.5-10 Canadian Standards AssociationFebruary 2012Figure 2Samples for dye penetration test(See Clause 5.4.1.)(Replaces p. 16, March 2010)16Update No. 1C411.5-10August 2011Note: General

44、Instructions for CSA Standards are now called Updates. Please contact CSA Information Products Sales or visit www.ShopCSA.ca for information about the CSA Standards Update Service.Title: Dead-end/suspension composite insulators for overhead lines 75 kV originally published March 2010The following re

45、visions have been formally approved:Revised Outside front cover and title pageNew National Standards of Canada textDeleted None Update your copy by inserting these revised pages.Keep the pages you remove for reference.CAN/CSA-C411.5-10A National Standard of Canada(approved August 2011)Dead-end/suspe

46、nsion composite insulators for overhead lines 75 kVLegal Notice for StandardsCanadian Standards Association (CSA) standards are developed through a consensus standards development process approved by the Standards Council of Canada. This process brings together volunteers representing varied viewpoi

47、nts and interests to achieve consensus and develop a standard. Although CSA administers the process and establishes rules to promote fairness in achieving consensus, it does not independently test, evaluate, or verify the content of standards.Disclaimer and exclusion of liabilityThis document is pro

48、vided without any representations, warranties, or conditions of any kind, express or implied, including, without limitation, implied warranties or conditions concerning this documents fitness for a particular purpose or use, its merchantability, or its non-infringement of any third partys intellectu

49、al property rights. CSA does not warrant the accuracy, completeness, or currency of any of the information published in this document. CSA makes no representations or warranties regarding this documents compliance with any applicable statute, rule, or regulation. IN NO EVENT SHALL CSA, ITS VOLUNTEERS, MEMBERS, SUBSIDIARIES, OR AFFILIATED COMPANIES, OR THEIR EMPLOYEES, DIRECTORS, OR OFFICERS, BE LIABLE FOR ANY DIRECT, INDIRECT, OR INCIDENTAL DAMAGES, INJURY, LOSS, COSTS, OR EXPENSES, HOWSOEVER CAUSED, INCLUDING BUT NOT LIMITED