BS ISO 13041-4-2004 Test conditions for numerically controlled turning machines and turning centres - Accuracy and repeatability of positioning of linear and rotary axes《数控立式车床和旋转中.pdf

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1、BRITISH STANDARD BS ISO 13041-4:2004 Test conditions for numerically controlled turning machines and turning centres Part 4: Accuracy and repeatability of positioning of linear and rotary axes ICS 25.040.20 BS ISO 13041-4:2004 This British Standard was published under the authority of the Standards

2、Policy and Strategy Committee on 27 January 2004 BSI 27 January 2004 ISBN 0 580 43316 1 National foreword This British Standard reproduces verbatim ISO 13041-4:2004 and implements it as the UK national standard. The UK participation in its preparation was entrusted to Technical Committee MTE/1, Mach

3、ine tools, which has the responsibility to: A list of organizations represented on this committee can be obtained on request to its secretary. Cross-references The British Standards which implement international publications referred to in this document may be found in the BSI Catalogue under the se

4、ction entitled “International Standards Correspondence Index”, or by using the “Search” facility of the BSI Electronic Catalogue or of British Standards Online. This publication does not purport to include all the necessary provisions of a contract. Users are responsible for its correct application.

5、 Compliance with a British Standard does not of itself confer immunity from legal obligations. aid enquirers to understand the text; present to the responsible international/European committee any enquiries on the interpretation, or proposals for change, and keep the UK interests informed; monitor r

6、elated international and European developments and promulgate them in the UK. Summary of pages This document comprises a front cover, an inside front cover, the ISO title page, pages ii to iv, pages 1 to 6, an inside back cover and a back cover. The BSI copyright notice displayed in this document in

7、dicates when the document was last issued. Amendments issued since publication Amd. No. Date Comments Reference number ISO 13041-4:2004(E) OSI 4002INTERNATIONAL STANDARD ISO 13041-4 First edition 2004-01-15 Test conditions for numerically controlled turning machines and turning centres Part 4: Accur

8、acy and repeatability of positioning of linear and rotary axes Conditions dessai des tours commande numrique et des centres de tournage Partie 4: Prcision et rptabilit de positionnement des axes linaires et rotatifs BSISO130414:2004IS-14031 O4:(4002E) DPlcsid Fremia ihTs PDF file may ctnoian emdebt

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12、ed, on trap fo this lbupictaion maeb y cudorperro de tuilizi den yna form ro na ybm ynae,s lecetrinoc ro mecinahcal, inclidung tohpcoiypodna gn micrfoilm, wittuoh repmissii non writign from ietI rehSa Ot tsserdda eh ebolw or ISOs memreb i ydobn the cnuotrfo y ttseuqer ehe.r ISO cirypothg fofice saCe

13、 tsopale 65 eneG 1121-HC 02 av leT. 4 + 10 947 22 1 11 xaF0 947 22 14 + 9 74 E-mail coirypthgiso.o gr We bwww.is.o gro Pulbisdehi n Switlrez dnaii ISO 4002 Allr ithgsr esedevrBSISO130414:2004IS-14031 O4:(4002E) I SO 4002 All irthgs ersedevr iiiForeword ISO (the International Organization for Standar

14、dization) is a worldwide federation of national standards bodies (ISO member bodies). The work of preparing International Standards is normally carried out through ISO technical committees. Each member body interested in a subject for which a technical committee has been established has the right to

15、 be represented on that committee. International organizations, governmental and non-governmental, in liaison with ISO, also take part in the work. ISO collaborates closely with the International Electrotechnical Commission (IEC) on all matters of electrotechnical standardization. International Stan

16、dards are drafted in accordance with the rules given in the ISO/IEC Directives, Part 2. The main task of technical committees is to prepare International Standards. Draft International Standards adopted by the technical committees are circulated to the member bodies for voting. Publication as an Int

17、ernational Standard requires approval by at least 75 % of the member bodies casting a vote. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. ISO shall not be held responsible for identifying any or all such patent rights. ISO 13041

18、-4 was prepared by Technical Committee ISO/TC 39, Machine tools, Subcommittee SC 2, Test conditions for metal cutting machine tools. ISO 13041 consists of the following parts, under the general title Test conditions for numerically controlled turning machines and turning centres: Part 1: Geometric t

19、ests for machines with a horizontal workholding spindle Part 2: Geometric tests for machines with vertical workholding spindle Part 3: Geometric tests for machines with inverted vertical workholding spindle Part 4: Accuracy and repeatability of positioning of linear and rotary axes Part 5: Accuracy

20、of feeds, speeds and interpolations Part 6: Accuracy of a finished test piece Part 7: Evaluation of contouring performance in the coordinate planes Part 8: Evaluation of thermal distortions BSISO130414:2004IS-14031 O4:(4002E) iv I SO 4002 All irthgs ersedevrIntroduction The object of ISO 13041 is to

21、 supply information as wide and comprehensive as possible on geometric, positional, contouring, thermal and machining tests which can be carried out for comparison, acceptance, maintenance or any other purpose. ISO 13041 specifies, with reference to the relevant parts of ISO 230, Test code for machi

22、ne tools, tests for turning centres and numerically controlled turning machines with/without tailstocks standing alone or integrated in flexible manufacturing systems. ISO 13041 also establishes the tolerances or maximum acceptable values for the test results corresponding to general purpose and nor

23、mal-accuracy turning centres and numerically controlled turning machines. BSISO130414:2004INTENRATIONAL TSANDADR IS-14031 O4:(4002E)I SO 4002 All irthgs ersedevr 1Test conditions for numerically controlled turning machines and turning centres Part 4: Accuracy and repeatability of positioning of line

24、ar and rotary axes 1 Scope This part of ISO 13041 specifies, with reference to ISO 230-2, the tolerances which apply to the positioning tests for linear axes, up to 2 000 mm in length, and rotary axes of numerically controlled (NC) turning machines and turning centres. It does not deal with environm

25、ental conditions, warm-up of the machine and measuring methods already described in ISO 230-2. 2 Normative references The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest ed

26、ition of the referenced document (including any amendments) applies. ISO 230-1:1996, Test code for machine tools Part 1: Geometric accuracy of machines operating under no-load or finishing conditions ISO 230-2:1997, Test code for machine tools Part 2: Determination of accuracy and repeatability of p

27、ositioning numerically controlled axes ISO 230-2:1997/Cor.1:1999, Test code for machine tools Part 2: Determination of accuracy and repeatability of positioning numerically controlled axes TECHNICAL CORRIGENDUM 1 ISO 13041-1:2003, Test conditions for numerically controlled turning machines and turni

28、ng centres Part 1: Geometric tests for machines with a horizontal workholding spindle 3 Terms and definitions For the purposes of this document, the terms and definitions given in ISO 13041-1 apply. BSISO130414:2004IS-14031 O4:(4002E) 2 I SO 4002 All irthgs ersedevr4 Preliminary remarks 4.1 Measurin

29、g units In this part of ISO 13041, all linear dimensions, deviations and corresponding tolerances are expressed in millimetres; angular dimensions are expressed in degrees, and angular deviations and the corresponding tolerances are expressed in ratios, but in some cases microradians or arcseconds m

30、ay be used for clarification purposes. The equivalence of the following expressions should always be kept in mind. 0,010/1 000 = 10 rad 2“ 4.2 Reference to ISO 230-2 To apply this part of ISO 13041, reference shall be made to ISO 230-2, especially for the installation of the machine before testing,

31、warming up of the machine, description of measuring methods, evaluation and presentation of the results. 4.3 Testing sequence The sequence in which the tests are presented in this part of ISO 13041 in no way defines the practical order of testing. In order to make the mounting of instruments or gaug

32、ing easier, tests may be performed in any order. 4.4 Tests to be performed When testing a machine, it is not always necessary or possible to carry out all the tests described in this part of ISO 13041. When the tests are required for acceptance purposes, it is up to the user to choose, in agreement

33、with the supplier/manufacturer; those tests relating to the components and/or the properties of the machine which are of interest. These tests are to be clearly stated when ordering a machine. Mere reference to this part of ISO 13041 for the acceptance tests, without specifying the tests to be carri

34、ed out, and without agreement on the relevant expenses, cannot be considered as binding for any contracting party. 4.5 Position of linear axes not under test During the check of an axis, those of the basic linear axes not involved in the test shall be kept as far as possible in the middle of their w

35、orking travel, or otherwise in a position such as to minimize deflections of elements affecting measurements. Sliding spindles, etc., when they are supplementary axes, shall be kept retracted. 5 Positioning of linear axes 5.1 Tolerances Table 1 gives the positioning tolerances, as defined in Clause

36、2 of ISO 230-2:1997, for NC turning machines and turning centres of normal accuracy, relating to different measurement travels up to 2 000 mm. In addition, a graphical presentation of results should be provided as specified in ISO 230-2. BSISO130414:2004IS-14031 O4:(4002E) I SO 4002 All irthgs ersed

37、evr 3Table 1 Positioning tolerances for axes up to 2 000 mm Measurement travel of the axis mm u 500 500 u 800 800 u 1 250 1 250 u 2 000 Parameter Tolerances mm Bidirectional accuracy of positioning A 0,022 0,025 0,032 0,042 Unidirectional repeatability of positioning R R 0,006 0,008 0,010 0,013 Reve

38、rsal value B 0,010 0,010 0,012 0,012 Unidirectional systematic deviation of positioning E E 0,010 0,012 0,015 0,018 5.2 Measuring instruments A laser interferometer, or other measuring system with comparable accuracy may be used (see 5.1 of ISO 230-1:1996). 5.3 Observations and references to ISO 230

39、-1 and ISO 230-2 When the laser interferometer is used, proper precautions shall be taken according to A.13 of ISO 230-1:1996. As for the performance of the test, the procedures indicated in ISO 230-2:1997 shall be followed, in particular 4.3.2 for the full check up to 2 000 mm. 5.4 Calculation devi

40、ations Table 2 provides an example of the format for the presentation of the results determined through the statistical analysis of the measurement data. In addition, a graphical presentation of results should be provided as specified in ISO 230-2. Table 2 Format for the presentation of the results

41、of the full test up to 2 000 mm Parameter Axis name Axis travel Deviation mm Bidirectional accuracy of positioning A Repeatability of positioning (positive) R Repeatability of positioning (negative) R Reversal value B Systematic deviation of positioning (positive) E Systematic deviation of positioni

42、ng (negative) E BSISO130414:2004IS-14031 O4:(4002E) 4 I SO 4002 All irthgs ersedevr6 Positioning of rotary axes 6.1 Tolerances Table 3 gives the positioning tolerances, as defined in Clause 2 of ISO 230-2:1997, for NC turning machines and turning centres of normal accuracy, related to displacements

43、up to 360. Table 3 Positioning tolerance for axes up to 360 Parametre Tolerances arc seconds Bidirectional repeatability of positioning A 63 Unidirectional repeatability of positioning R R 25 Reversal value B 25 Unidirectional systematic deviation of positioning E E 32 6.2 Measuring instruments A la

44、ser angle interferometer with an indexing table, autocollimator with polygonal mirror, or other measuring system with comparable accuracy may be used. 6.3 Observations and references to ISO 230-1 and ISO 230-2 When the autocollimator is used, proper precautions shall be taken according to A.11 of IS

45、O 230-1:1996. As for the performance of the test, the procedures indicated in ISO 230-2:1997 shall be followed, in particular 4.3.4 for the full check up to 360. 6.4 Calculated deviations Table 4 provides an example of the format for the presentation of the results determined through the statistical

46、 analysis of the measured data. In addition, a graphical presentation of results should be provided as specified in ISO 230-2. Table 4 Format for the presentation of the results of the full test up to 360 Parameter Axis name Deviation arc seconds Bidirectional accuracy of positioning A Repeatability

47、 of positioning (positive) R Repeatability of positioning (negative) R Reversal value B Systematic deviation of positioning (positive) E Systematic deviation of positioning (negative) E 7 Information to be recorded 7.1 General To comply with this part of ISO 13041, the test report shall include the

48、information in 7.2 to 7.4. BSISO130414:2004IS-14031 O4:(4002E) I SO 4002 All irthgs ersedevr 57.2 Data identifying the machine a) name of the manufacturer; b) year of construction, if available; c) type and serial number. 7.3 Data identifying the test a) date and place of test; b) company and name o

49、f inspector; c) list of testing equipment used, including manufacturers name, type and serial number of the components (e.g. laser head, optics, temperature sensor). 7.4 Data on the test conditions a) machine component moving along or around the axis under test; b) feed rate; c) positions of the axis slides or moving components on the axes which are not under test; d) position of