ASTM E1571-2011(2016)e1 Standard Practice for Electromagnetic Examination of Ferromagnetic Steel Wire Rope《铁磁钢丝绳电磁检验的标准实施规程》.pdf

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1、Designation: E1571 11 (Reapproved 2016)1Standard Practice forElectromagnetic Examination of Ferromagnetic Steel WireRope1This standard is issued under the fixed designation E1571; the number immediately following the designation indicates the year oforiginal adoption or, in the case of revision, the

2、 year of last revision. A number in parentheses indicates the year of last reapproval. Asuperscript epsilon () indicates an editorial change since the last revision or reapproval.1NOTESection 6.2 updated editorially in June 2016.1. Scope1.1 This practice covers the application and standardizationof

3、instruments that use the electromagnetic, the magnetic flux,and the magnetic flux leakage examination method to detectflaws and changes in metallic cross-sectional areas in ferro-magnetic wire rope products.1.1.1 This practice includes rope diameters up to 2.5 in.(63.5 mm). Larger diameters may be i

4、ncluded, subject toagreement by the users of this practice.1.2 UnitsThe values stated in inch-pound units are to beregarded as standard. The values given in parentheses aremathematical conversions to SI units are provided for infor-mation only and are not considered standard.1.3 This standard does n

5、ot purport to address all of thesafety concerns, if any, associated with its use. It is theresponsibility of the user of this standard to establish appro-priate safety and health practices and determine the applica-bility of regulatory limitations prior to use.2. Referenced Documents2.1 ASTM Standar

6、ds:2E543 Specification for Agencies Performing NondestructiveTestingE1316 Terminology for Nondestructive Examinations2.2 Other Documents:ANSI/ASNT-CP-189 ASNT Standard for Qualification andCertification of Nondestructive Testing Personnel3SNT-TC-1A Recommended Practice for Personnel Qualifi-cation a

7、nd Certification in Nondestructive Testing3NAS-410 Certification and Qualification of NondestructivePersonnel (Quality Assurance Committee)4ISO 9712 Nondestructive TestingQualification and Certi-fication of NDT Personnel53. Terminology3.1 DefinitionsFor definitions of terms used in thispractice, ref

8、er to Terminology E1316.3.2 Definitions of Terms Specific to This Standard:3.2.1 dual-function instrumenta wire rope NDT instru-ment designed to detect and display changes of metalliccross-sectional area on one channel and local flaws on anotherchannel of a dual-channel strip chart recorder or anoth

9、erappropriate device.3.2.2 local flaw (LF)a discontinuity in a rope, such as abroken or damaged wire, a corrosion pit on a wire, a grooveworn into a wire, or any other physical condition that degradesthe integrity of the rope in a localized manner.3.2.3 loss of metallic cross-sectional area (LMA)a r

10、elativemeasure of the amount of material (mass) missing from alocation along the wire rope and is measured by comparing apoint with a reference point on the rope that representsmaximum metallic cross-sectional area, as measured with aninstrument.3.2.4 single-function instrumenta wire rope NDT instru

11、-ment designed to detect and display either changes in metalliccross-sectional area or local flaws, but not both, on a strip chartrecorder or another appropriate device.4. Summary of Practice4.1 The principle of operation of a wire rope nondestructiveexamination instrument is as follows:1This practi

12、ce is under the jurisdiction of ASTM Committee E07 on Nonde-structive Testing and is the direct responsibility of Subcommittee E07.07 onElectromagnetic Method.Current edition approved June 1, 2016. Published June 2016. Originallyapproved in 1993. Last previous edition approved in 2011 as E1571 11. D

13、OI:10.1520/E1571-11R16E01.2For referenced ASTM standards, visit the ASTM website, www.astm.org, orcontact ASTM Customer Service at serviceastm.org. For Annual Book of ASTMStandards volume information, refer to the standards Document Summary page onthe ASTM website.3Available fromAmerican Society for

14、 Nondestructive Testing (ASNT), P.O. Box28518, 1711 Arlingate Ln., Columbus, OH 43228-0518, http:/www.asnt.org.4Available from Aerospace Industries Association of America, Inc. (AIA), 1000Wilson Blvd., Suite 1700,Arlington, VA22209-3928, http:/www.aia-aerospace.org.5Available from International Orga

15、nization for Standardization (ISO), ISOCentral Secretariat, BIBC II, Chemin de Blandonnet 8, CP 401, 1214 Vernier,Geneva, Switzerland, http:/www.iso.org.Copyright ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States14.1.1 Direct Current and Permanen

16、t Magnet (MagneticFlux) InstrumentsDirect current (dc) and permanent magnetinstruments (Figs. 1 and 2) supply a constant flux thatmagnetizes a length of rope as it passes through the sensor head(magnetizing circuit). The total axial magnetic flux in the ropecan be measured either by Hall effect sens

17、ors, an encircling(sense) coil, or by any other appropriate device that canmeasure absolute magnetic fields or variations in a steadymagnetic field. The signal from the sensors is electronicallyprocessed, and the output voltage is proportional to the volumeof steel or the change in metallic cross-se

18、ctional area, withinthe region of influence of the magnetizing circuit. This type ofinstrument measures changes in metallic cross-sectional area.4.1.2 Magnetic Flux Leakage InstrumentA direct currentor permanent magnet instrument (Fig. 3) is used to supply aconstant flux that magnetizes a length of

19、rope as it passesthrough the sensor head (magnetizing circuit). The magneticflux leakage created by a discontinuity in the rope, such as abroken wire, can be detected with a differential sensor, such asa Hall effect sensor, sensor coils, or by any other appropriatedevice. The signal from the sensor

20、is electronically processedand recorded. This type of instrument measures LFs. While theinformation is not quantitative as to the exact nature andmagnitude of the causal flaws, valuable conclusions can bedrawn as to the presence of broken wires, internal corrosion,and fretting of wires in the rope.”

21、4.2 The examination is conducted using one or more tech-niques discussed in 4.1. Loss of metallic cross-sectional areacan be determined by using an instrument operating accordingto the principle discussed in 4.1.1. Broken wires and internal(or external) corrosion can be detected by using a magnetic

22、fluxleakage instrument as described in 4.1.2. The examinationprocedure must conform to Section 9. One instrument mayincorporate both magnetic flux and magnetic flux leakageprinciples.5. Significance and Use5.1 This practice outlines a procedure to standardize aninstrument and to use the instrument t

23、o examine ferromagneticwire rope products in which the magnetic flux and magneticflux leakage methods are used. If properly applied, the mag-netic flux method is capable of detecting the presence, location,and magnitude of metal loss from wear, broken wires, andcorrosion, and the magnetic flux leaka

24、ge method is capable ofdetecting the presence and location of flaws such as brokenwires and corrosion pits.5.2 The instruments response to the ropes fabrication,installation, and in-service-induced flaws can be significantlydifferent from the instruments response to artificial flaws suchas wire gaps

25、 or added wires. For this reason, it is preferable todetect and mark (using set-up standards that represent) realin-service-induced flaws whose characteristics will adverselyaffect the serviceability of the wire rope.6. Basis of Application6.1 The following items require agreement by the users ofthi

26、s practice and should be included in the rope examinationcontract:6.1.1 Acceptance criteria.6.1.2 Determination of LMA, or the display of LFs, or both.6.1.3 Extent of rope examination (that is, full length thatmay require several setups or partial length with one setup).6.1.4 Standardization method

27、to be used: wire rope refer-ence standard, rod reference standards, or a combinationthereof.6.1.5 Maximum time interval between equipment standard-izations.6.2 Personnel QualificationIf specified in the contractualagreement, personnel performing examinations in accordancewith this test method shall

28、be qualified in accordance with anationally or internationally recognized NDT personnel quali-fication practice or standard such as ANSI/ASNT CP-189,SNT-TC-1A, NAS-410, ISO 9712, or a similar document andcertified by the employer or certifying agency as applicable.The practice or standard used and i

29、ts applicable revision shallbe specified in the contractual agreement between the usingparties.6.3 Qualification of Nondestructive AgenciesIf specifiedin the contractual agreement, NDT agencies shall be qualifiedand evaluated as described in E543. The applicable edition ofE543 shall be specified in

30、the contractual agreement.6.4 Wire Rope Reference Standard (Fig. 4):FIG. 1 Schematic Representation of a Permanent Magnet Equipped Sensor-Head Using a Sense Coil to Measure the Loss of MetallicCross-Sectional AreaE1571 11 (2016)126.4.1 Type, dimension, location, and number of artificialanomalies to

31、be placed on a wire rope reference standard.6.4.2 Methods of verifying dimensions of artificial anoma-lies placed on a wire rope reference standard and allowabletolerances.6.4.3 Diameter and construction of wire rope(s) used for awire rope reference standard.6.5 Rod Reference Standards (Fig. 5):6.5.

32、1 Rod reference standard use, whether in the laboratoryor in the field, or both.6.5.2 Quantity, lengths, and diameters of rod referencestandards.7. Limitations7.1 General Limitations:7.1.1 This practice is limited to the examination of ferro-magnetic steel ropes.7.1.2 It is difficult, if not impossi

33、ble, to detect flaws at ornear rope terminations and ferromagnetic steel connections.7.1.3 Deterioration of a purely metallurgical nature(brittleness, fatigue, etc.) may not be easily distinguishable.7.1.4 A given size sensor head accommodates a limitedrange of rope diameters, the combination (betwe

34、en ropeoutside diameter and sensor head inside diameter) of whichprovides an acceptable minimum air gap to assure a reliableexamination.7.2 Limitations Inherent in the Use of Magnetic FluxMethods:FIG. 2 Schematic Representation of a Permanent Magnet Equipped Sensor-Head Using Hall Devices to Measure

35、 the Loss of MetallicCross-Sectional AreaFIG. 3 Illustration of the Leakage Flux Produced by a Broken WireFIG. 4 Example of a Wire Rope Reference StandardFIG. 5 Example of a Rod Reference StandardE1571 11 (2016)137.2.1 Instruments designed to measure changes in metalliccross-sectional area are capab

36、le of showing changes relative tothat point on the rope where the instrument was standardized.7.2.2 The sensitivity of these methods may decrease withthe depth of the flaw from the surface of the rope and withdecreasing gaps between the ends of the broken wires.7.3 Limitations Inherent in the Use of

37、 the Magnetic FluxLeakage Method:7.3.1 It may be impossible to discern relatively small-diameter broken wires, broken wires with small gaps, orindividual broken wires within closely-spaced multiple breaks.It may be impossible to discern broken wires from wires withcorrosion pits.7.3.2 Because deteri

38、oration of a purely metallurgical naturemay not be easily distinguishable, more frequent examinationsmay be necessary after broken wires are detected to determinewhen the rope should be retired, based on percent rate ofincrease of broken wires.8. Apparatus8.1 The equipment used shall be specifically

39、 designed toexamine ferromagnetic wire rope products.8.1.1 The energizing unit within the sensor head shallconsist of permanent magnets or dc solenoid coils configuredto allow application to the rope at the location of service.8.1.2 The energizing unit shall be capable of magneticallysaturating the

40、range (size and construction) of ropes for whichit was designed.8.1.3 The sensor head, containing the energizing and detect-ing units, and other components, should be designed toaccommodate different rope diameters. The rope should beapproximately centered in the sensor head.8.1.4 The instrument sho

41、uld have connectors, or othermeans, for transmitting output signals to strip chart recorders,data recorders, or a multifunction computer interface. Theinstrument may also contain meters, bar indicators, or otherdisplay devices, necessary for instrument setup,standardization, and examination.8.1.5 Th

42、e instrument should have an examination distanceand rope speed output indicating the current examinationdistance traveled and rope speed or, whenever applicable, havea proportional drive chart control that synchronizes the chartspeed with the rope speed.8.2 Auxiliary Equipment The examination result

43、s shall berecorded on a permanent basis by either:8.2.1 a strip chart recorder,8.2.2 another type of data recorder, or8.2.3 a multifunctional computer interface, or combinationsthereof.9. Examination Procedure9.1 The electronic system shall have a pre-examinationstandardization procedure.9.2 The wir

44、e rope shall be examined for LFs or LMA, orboth, as specified in the agreement by the users of this practice.The users may select the instrument that best suits the intendedpurpose of the examination. The examination should be con-ducted as follows:9.2.1 The rope may need to be demagnetized before a

45、nexamination. If a magnetic flux or a magnetic flux leakageinstrument is used, it may be necessary to repeat the examina-tion to homogenize the magnetization of the rope.9.2.2 The sensor head must be approximately centeredaround the wire rope.9.2.3 The instrument must be adjusted in accordance with

46、aprocedure. The sensitivity setting should be verified prior tostarting the examination by inserting a ferromagnetic steel rodor wire of known cross-sectional area. This standardizationsignal should be permanently recorded for future reference.9.2.4 The wire rope must be examined by moving the head,

47、or the rope, at a relatively uniform speed. Relevant signal(s)must be recorded on suitable media, such as on a strip chartrecorder, on a tape recorder, or on computer file(s), for thepurpose of both present and future replay/analysis.9.2.5 The following information shall be recorded as exami-nation

48、data for analysis:9.2.5.1 Date of examination,9.2.5.2 Examination number,9.2.5.3 Customer identification,9.2.5.4 Rope identification (use, location, reel and ropenumber, etc.),9.2.5.5 Rope diameter and construction,9.2.5.6 Instrument serial number,9.2.5.7 Instrument standardization settings,9.2.5.8

49、Strip chart recorder settings,9.2.5.9 Strip chart speed,9.2.5.10 Location of sensor head with respect to a well-defined reference point along the rope, both at the beginning ofthe examination and when commencing a second set-up run,9.2.5.11 Direction of rope or sensor head travel,9.2.5.12 Total length of rope examined, and9.2.5.13 Examination speed.9.2.6 To assure repeatability of the examination results, twoor more operational passes are required.9.2.7 When more than one setup is required to examine thefull working length of the rope, the sensor head should