ASTM D7589-2015a red 7836 Standard Test Method for Measurement of Effects of Automotive Engine Oils on Fuel Economy of Passenger Cars and Light-Duty Trucks in Sequence VID Spark Ig.pdf

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1、Designation: D7589 15D7589 15aStandard Test Method forMeasurement of Effects of Automotive Engine Oils on FuelEconomy of Passenger Cars and Light-Duty Trucks inSequence VID Spark Ignition Engine1,2This standard is issued under the fixed designation D7589; the number immediately following the designa

2、tion indicates the year oforiginal adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. Asuperscript epsilon () indicates an editorial change since the last revision or reapproval.INTRODUCTIONThis Portions of this test method

3、 can be used by any properly equipped laboratory without outsideassistance. However, the are written for use by laboratories that make use of ASTM Test MonitoringCenter (TMC)3 provides reference oils and assessment of the test results obtained on those oils by thelaboratory services (see Annex A1).

4、By this means, the laboratory will know whether their use of thistest method gives results statistically similar to those obtained by other laboratories. Furthermore,various agencies require that a laboratory utilize the TMC services in seeking qualification of oilsagainst specifications. For exampl

5、e, the American Petroleum Institute (API) imposes such arequirement, in connection with several U.S. Army engine lubricating oil specifications. Accordingly,this test method is written for use by laboratories that utilize the TMC services. Laboratories thatchoose not to use those services may simply

6、 ignore those portions of this test method that refer to theTMC. This test method may be modified by means of Information Letters issued by the TMC. Inaddition, the TMC may issue supplementary memoranda related to this test method. Users of this testmethod shall contact theTMC,Attention:Administrato

7、r, to obtain the most recent of these informationletters.The TMC provides reference oils, and engineering and statistical services to laboratories that desireto produce test results that are statistically similar to those produced by laboratories previouslycalibrated by the TMC.In general, the Test

8、Purchaser decides if a calibrated test stand is to be used. Organizations such astheAmerican Chemistry Council require that a laboratory utilize the TMC services as part of their testregistration process. In addition, the American Petroleum Institute and the Gear Lubricant ReviewCommittee of the Lub

9、ricant Review Institute (SAE International) require that a laboratory use theTMC services in seeking qualification of oils against their specifications.The advantage of using the TMC services to calibrate test stands is that the test laboratory (andhence the Test Purchaser) has an assurance that the

10、 test stand was operating at the proper level of testseverity. It should also be borne in mind that results obtained in a non-calibrated test stand may notbe the same as those obtained in a test stand participating in the ASTM TMC services process.Laboratories that choose not to use the TMC services

11、 may simply disregard these portions.1. Scope*1.1 This test method covers an engine test procedure for the measurement of the effects of automotive engine oils on the fueleconomy of passenger cars and light-duty trucks with gross vehicle weight 3856 kg or less. The tests are conducted using a1 This

12、test method is under the jurisdiction ofASTM Committee D02 on Petroleum Products, Liquid Fuels, and Lubricants and is the direct responsibility of SubcommitteeD02.B0.10 on Standards Acceleration.Current edition approved Feb. 1, 2015Oct. 1, 2015. Published February 2015November 2015. Originally appro

13、ved in 2009. Last previous edition approved in 20142015as D7589 14.D7589 15. DOI:10.1520/D7589-15.DOI:10.1520/D7589-15A.2 The multi-cylinder engine test sequences were originally developed by an ASTM Committee D02 group. Subsequently, the procedures were published in an ASTMspecial technical publica

14、tion. The Sequence VIB was published as Research Report RR:D02-1469, dated April 8, 1999.3 The ASTM Test Monitoring Center will update changes in this test method by means of Information Letters. This edition includes all information letters through No.141.142. Information letters may be obtained fr

15、om the ASTM Test Monitoring Center, 6555 Penn Avenue, Pittsburgh, PA 15206-4489, Attention: Administrator.This document is not an ASTM standard and is intended only to provide the user of an ASTM standard an indication of what changes have been made to the previous version. Becauseit may not be tech

16、nically possible to adequately depict all changes accurately, ASTM recommends that users consult prior editions as appropriate. In all cases only the current versionof the standard as published by ASTM is to be considered the official document.*A Summary of Changes section appears at the end of this

17、 standardCopyright ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States1specified spark-ignition engine with a displacement of 3.6 L (General Motors)4 on a dynamometer test stand. It applies to multiviscosity grade oils used in these applications.1.

18、2 The values stated in SI units are to be regarded as standard. No other units of measurement are included in this standard.1.2.1 ExceptionsWhere there is no direct equivalent such as the units for screw threads, National Pipe threads/diameters,tubing size, and single source supply equipment specifi

19、cations. Additionally, Brake Fuel Consumption (BSFC) is measured inkilograms per kilowatthour.1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibilityof the user of this standard to establish appropriate safety and health pra

20、ctices and determine the applicability of regulatorylimitations prior to use.1.4 This test method is arranged as follows:Subject SectionIntroductionScope 1Referenced Documents 2Terminology 3Summary of Test Method 4Significance and Use 5Apparatus 6General 6.1Test Engine Configuration 6.2Laboratory Am

21、bient Conditions 6.3Engine Speed and Torque Control 6.4Dynamometer 6.4.1Dynamometer Torque 6.4.2Engine Cooling System 6.5External Oil System 6.6Fuel System 6.7Fuel Flow Measurement 6.7.2Fuel Temperature and Pressure Control to the FuelFlowmeter6.7.3Fuel Temperature and Pressure Control to Engine Fue

22、l Rail 6.7.4Fuel Supply Pumps 6.7.5Fuel Filtering 6.7.6Engine Intake Air Supply 6.8Intake Air Humidity 6.8.1Intake Air Filtration 6.8.2Intake Air Pressure Relief 6.8.3Temperature Measurement 6.9Thermocouple Location 6.9.5AFR Determination 6.10Exhaust and Exhaust Back Pressure Systems 6.11Exhaust Man

23、ifolds 6.11.1Laboratory Exhaust System 6.11.2Exhaust Back Pressure 6.11.3Pressure Measurement and Pressure Sensor Locations 6.12Engine Oil 6.12.2Fuel to Fuel Flowmeter 6.12.3Fuel to Engine Fuel Rail 6.12.4Exhaust Back Pressure 6.12.5Intake Air 6.12.6Intake Manifold Vacuum/Absolute Pressure 6.12.7Coo

24、lant Flow Differential Pressure 6.12.8Crankcase Pressure 6.12.9Engine Hardware and Related Apparatus 6.13Test Engine Configuration 6.13.1ECU (Power Control Module) 6.13.2Thermostat Block-Off Adapter Plate 6.13.3Wiring Harness 6.13.4Oil Pan 6.13.5Engine Water Pump Adapter Plate 6.13.6Thermostat Block

25、-Off Plate 6.13.7Oil Filter Adapter Plate 6.13.8Modified Throttle Body Assembly 6.13.9Fuel Rail 6.13.10Miscellaneous Apparatus Related to Engine Operation 6.14Reagents and Materials 7Engine Oil 7.1Test Fuel 7.2Engine Coolant 7.3Cleaning Materials 7.44 Trademark of General Motors Corporation, 300 Ren

26、aissance Center, Detroit, MI 48265.D7589 15a2Subject SectionPreparation of Apparatus 8Test Stand Preparation 8.2Engine Preparation 9Cleaning of Engine Parts 9.3Engine Assembly Procedure 9.4General Assembly Instructions 9.4.1Bolt Torque Specifications 9.4.2Sealing Compounds 9.4.3Harmonic Balancer 9.4

27、.5Thermostat 9.4.6Coolant Inlet 9.4.7Oil Filter Adapter 9.4.8Dipstick Tube 9.4.9Sensors, Switches, Valves, and Positioners 9.4.10Sensors, Switches, Valves, and Positioners 9.4.10Ignition System 9.4.11Fuel Injection System 9.4.12Intake Air System 9.4.13Engine Management System 9.4.14Accessory Drive U

28、nits 9.4.15Exhaust Manifolds 9.4.16Engine Flywheel and Guards 9.4.17Lifting of Assembled Engines 9.4.18Engine Mounts 9.4.19Non-Phased Camshaft Gears 9.4.20Internal Coolant Orifice 9.4.21Calibration 10Stand/Engine Calibration 10.1Procedure 10.1.1Reporting of Reference Results 10.1.2Analysis of Refere

29、nce/Calibration Oils 10.1.3Instrument Calibration 10.2Engine Torque Measurement System 10.2.3Fuel Flow Measurement System 10.2.4Coolant Flow Measurement System 10.2.5Thermocouple and Temperature Measurement System 10.2.6Humidity Measurement System 10.2.7Other Instrumentation 10.2.8Test Procedure 11E

30、xternal Oil System 11.1Flush Effectiveness Demonstration 11.2Preparation for Oil Charge 11.3Initial Engine Start-Up 11.4New Engine Break-In 11.5Oil Charge for Break-In 11.5.2Break-In Operating Conditions 11.5.3Standard Requirements for Break-In 11.5.4Routine Test Operation 11.6Start-Up and Shutdown

31、Procedures 11.6.1Flying Flush Oil Exchange Procedures 11.6.2Test Operating Stages 11.6.3Stabilization to Stage Conditions 11.6.4Stabilized BSFC Measurement Cycle 11.6.5BLB1 Oil Flush Procedure for BL Oil Before Test Run 1 11.6.6BSFC Measurement of BLB1 Oil Before Test Oil 11.6.7BLB2 Oil Flush Proced

32、ure for BL Oil Before Test Oil Run 2 11.6.8BSFC Measurement of BLB2 Oil Before Test Oil 11.6.9Percent Delta Calculation for BLB1 vs. BLB2 11.6.10Test Oil Flush Procedure 11.6.11Test Oil Aging, Phase I 11.6.12BSFC Measurement of Aged (Phase I) Test Oil 11.6.13Test Oil Aging, Phase II 11.6.14BSFC Meas

33、urement of Aged (Phase II) Test Oil 11.6.15Oil Consumption and Sampling 11.6.16Flush Procedure for BL Oil (BLA) After Test Oil 11.6.17General Test Data Logging Forms 11.6.18Diagnostic Review Procedures 11.6.19Determination of Test Results 12Final Test Report 13Report 13Precision and Bias 14Keywords

34、15AnnexesThe Role of the ASTM Test Monitoring Center and theCalibration ProgramAnnex A1ASTM Test Monitoring Center: Organization Annex A1ASTM Test Monitoring Center: Calibration Procedures Annex A2D7589 15a3Subject SectionASTM Test Monitoring Center: Maintenance Activities Annex A3ASTM Test Monitori

35、ng Center: Related Information Annex A4Detailed Specifications and Drawings of Apparatus Annex A2Detailed Specifications and Drawings of Apparatus Annex A5Oil Heater Cerrobase Refill Procedure Annex A3Oil Heater Cerrobase Refill Procedure Annex A6Engine Part Number Listing Annex A4Engine Part Number

36、 Listing Annex A7Safety Precautions Annex A5Safety Precautions Annex A8Report Format Annex A6Report Format Annex A9Statistical Equations for Mean and Standard Deviations Annex A7Statistical Equations for Mean and Standard Deviations Annex A10Oil Sump Full Level Determination ConsumptionMeasurement C

37、alibration ProcedureAnnex A8Oil Sump Full Level Determination ConsumptionMeasurement Calibration ProcedureAnnex A11Fuel Injector Evaluation Annex A9Fuel Injector Evaluation Annex A12Pre-test Maintenance Checklist Annex A10Pre-test Maintenance Checklist Annex A13Blow-by Ventilation System Requirement

38、s Annex A11Blow-by Ventilation System Requirements Annex A14Calculation of Test Results Annex A12Calculation of Test Results Annex A15Calculation of Unweighted Baseline Shift Annex A13Calculation of Unweighted Baseline Shift Annex A16NonPhased Cam Gear and Position Actuator InstallationProcedureAnne

39、x A14NonPhased Cam Gear and Position Actuator InstallationProcedureAnnex A17AppendixProcurement of Test Materials Appendix X12. Referenced Documents2.1 ASTM Standards:5D86 Test Method for Distillation of Petroleum Products at Atmospheric PressureD235 Specification for Mineral Spirits (Petroleum Spir

40、its) (Hydrocarbon Dry Cleaning Solvent)D240 Test Method for Heat of Combustion of Liquid Hydrocarbon Fuels by Bomb CalorimeterD323 Test Method for Vapor Pressure of Petroleum Products (Reid Method)D381 Test Method for Gum Content in Fuels by Jet EvaporationD445 Test Method for Kinematic Viscosity of

41、 Transparent and Opaque Liquids (and Calculation of Dynamic Viscosity)D525 Test Method for Oxidation Stability of Gasoline (Induction Period Method)D1319 Test Method for Hydrocarbon Types in Liquid Petroleum Products by Fluorescent Indicator AdsorptionD2699 Test Method for Research Octane Number of

42、Spark-Ignition Engine FuelD3231 Test Method for Phosphorus in GasolineD3237 Test Method for Lead in Gasoline by Atomic Absorption SpectroscopyD3338 Test Method for Estimation of Net Heat of Combustion of Aviation FuelsD4052 Test Method for Density, Relative Density, and API Gravity of Liquids by Dig

43、ital Density MeterD4175 Terminology Relating to Petroleum, Petroleum Products, and LubricantsD4485 Specification for Performance of Active API Service Category Engine OilsD5185 Test Method for Multielement Determination of Used and Unused Lubricating Oils and Base Oils by InductivelyCoupled Plasma A

44、tomic Emission Spectrometry (ICP-AES)D5453 Test Method for Determination of Total Sulfur in Light Hydrocarbons, Spark Ignition Engine Fuel, Diesel Engine Fuel,and Engine Oil by Ultraviolet FluorescenceD6750 Test Methods for Evaluation of Engine Oils in a High-Speed, Single-Cylinder Diesel Engine1K P

45、rocedure (0.4 % FuelSulfur) and 1N Procedure (0.04 % Fuel Sulfur)D6837 Test Method for Measurement of Effects ofAutomotive Engine Oils on Fuel Economy of Passenger Cars and Light-DutyTrucks in Sequence VIB Spark Ignition EngineE29 Practice for Using Significant Digits in Test Data to Determine Confo

46、rmance with SpecificationsE191 Specification forApparatus For Microdetermination of Carbon and Hydrogen in Organic and Organo-Metallic Compounds5 For referencedASTM standards, visit theASTM website, www.astm.org, or contactASTM Customer Service at serviceastm.org. For Annual Book of ASTM Standardsvo

47、lume information, refer to the standards Document Summary page on the ASTM website.D7589 15a4IEEE/ASTM SI-10 Standard for Use of the International System of Units (SI): The Modern Metric System2.2 SAE Standards:6J304 Engine Oil TestsJ1423 Classification of Energy-Conserving Engine Oil for Passenger

48、Cars and Light-Duty Trucks2.3 API Publication:7API 1509 Engine Oil Licensing and Certification System2.4 ANSI Standard:8ANSI MC96.1-1975 Temperature Measurement Thermocouples3. Terminology3.1 Definitions:3.1.1 air-fuel ratio, nin internal combustion engines, the mass ratio of air-to-fuel in the mixt

49、ure being induced into thecombustion chambers. D41753.1.2 automotive, adjdescriptive of equipment associated with self-propelled machinery, usually vehicles driven by internalcombustion engines. D44853.1.3 blowby, nin internal combustion engines, that portion of the combustion products and unburned air/fuel mixture thatleaks past piston rings into the engine crankcase during operation.3.1.4 break-in, vin internal combustion engines, the running of a new engine under prescribed conditions to help stabilizeengine response and help remove initial friction character