ASTM D4800-1994(2011) Standard Guide for Classifying and Specifying Adhesives《胶粘剂的分类和说明标准指南》.pdf

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1、Designation: D4800 94 (Reapproved 2011)Standard Guide forClassifying and Specifying Adhesives1This standard is issued under the fixed designation D4800; the number immediately following the designation indicates the year oforiginal adoption or, in the case of revision, the year of last revision. A n

2、umber in parentheses indicates the year of last reapproval. Asuperscript epsilon () indicates an editorial change since the last revision or reapproval.1. Scope1.1 This guide provides a classification system for tabulat-ing the properties of adhesives suitable for holding parts orassemblies together

3、. The use of this guide also providesinformation necessary for the development of standard speci-fications for adhesives.NOTE 1This classification system may serve many of the needs ofindustries using adhesives. This guide is subject to revision as the needrequires; therefore, the latest revision sh

4、ould always be used.1.2 LimitationsThis classification system is intended to bea means of identifying adhesives. It is not intended for theselection of materials. Material selection should be made bythose having expertise in the adhesives field after carefulconsideration of the design and the perfor

5、mance required of thepart, the environment to which it will be exposed, the attach-ment process to be employed, the inherent properties of thematerial not covered in this document, and the economicfactors.1.3 This classification system is based on the premise thatadhesives can be arranged into broad

6、 generic families usingbasic properties to arrange the materials into groups, classes,and grades.1.4 In all cases where the provisions of this classificationsystem would conflict with the referenced ASTM specificationfor a particular material, the latter shall take precedence.1.5 The values stated i

7、n SI units, as detailed in IEEE/ASTMSI 10, are to be regarded as the standard.2. Referenced Documents2.1 ASTM Standards:2D907 Terminology of AdhesivesD1084 Test Methods for Viscosity of AdhesivesD1298 Test Method for Density, Relative Density (SpecificGravity), or API Gravity of Crude Petroleum and

8、LiquidPetroleum Products by Hydrometer MethodD1310 Test Method for Flash Point and Fire Point ofLiquids by Tag Open-Cup ApparatusD2240 Test Method for Rubber PropertyDurometerHardnessD2583 Test Method for Indentation Hardness of RigidPlastics by Means of a Barcol ImpressorD2834 Test Method for Nonvo

9、latile Matter (Total Solids) inWater-Emulsion Floor Polishes, Solvent-Based Floor Pol-ishes, and Polymer-Emulsion Floor PolishesD3278 Test Methods for Flash Point of Liquids by SmallScale Closed-Cup ApparatusD4562 Test Method for Shear Strength of Adhesives UsingPin-and-Collar SpecimenD5363 Specific

10、ation for Anaerobic Single-Component Ad-hesives (AN)IEEE/ASTM SI 10 Standard for Use of the InternationalSystem of Units (SI): The Modern Metric System2.2 Military Standards:MIL-STD-105 Sampling Procedures and Tables for Inspec-tion by Attributes3MIL-A-46146 Adhesive, Silicone, RTV, Noncorrosive (fo

11、rUse with Sensitive Metals and Equipment)33. Terminology3.1 The terms used in this guide are in accordance withTerminology D907.4. Significance and Use4.1 The purpose of this classification system is to provide amethod of identifying adhesives in order to give industry asystem that can be used unive

12、rsally for materials. It furtherprovides a means for specifying these materials by the use ofthe standards that are developed using this guide.4.2 This classification system was developed to permit theaddition of future adhesives.5. Classification5.1 Fig. 1 summarizes the classification system as de

13、tailedin this guide.1This guide is under the jurisdiction ofASTM Committee D14 onAdhesives andis the direct responsibility of Subcommittee D14.60 on Adhesive Material Classi-fication System.Current edition approved Dec. 1, 2011. Published December 2011. Originallyapproved in 1987. Last previous edit

14、ion approved in 2005 as D4800 94 (2005).DOI: 10.1520/D4800-94R11.2For referenced ASTM standards, visit the ASTM website, www.astm.org, orcontact ASTM Customer Service at serviceastm.org. For Annual Book of ASTMStandards volume information, refer to the standards Document Summary page onthe ASTM webs

15、ite.3Available from Standardization Documents Order Desk, DODSSP, Bldg. 4,Section D, 700 Robbins Ave., Philadelphia, PA 19111-5098, http:/dodssp.daps.dla.mil.1Copyright ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959, United States.5.2 Adhesives shall be clas

16、sified on the basis of their broadgeneric family. The generic family is identified by letterdesignations as found in Table 1.NOTE 2For example: CA = Cyanoacrylate.5.2.1 The generic family is based on the broad chemicalmakeup of the base materials. By its designation, certaininherent properties are s

17、pecified.5.3 The generic family is classified into groups according,in general, to the chemical composition. These groups arefurther subdivided into classes and grades, as shown in thebasic property table that applies. The letter designation appli-cable is followed by a four-digit number indicating

18、group,class, and grade.5.3.1 The basic property tables have been developed toidentify the commercially available adhesives into groups,classes, and grades. These tables are found in the standardslisted in Table 1.5.3.1.1 Where a standard does not exist for this classifica-tion system the letter desi

19、gnation for the generic family will befollowed by four 0s and the use of the suffixes as needed (see7.1).NOTE 3Example: SI0000 indicates a Silicone (SI) from Table 1, with0000 indicating no basic property table.5.4 To facilitate the identification of new or special materi-als where basic property ta

20、bles are not provided in a materialspecification, cell tables will be used. These tables shall appearin the material specifications. (See example of cell table in Fig.2.)5.4.1 Although the values listed in the cell tables include therange of properties available in existing materials, users shouldno

21、t infer that every possible combination of properties exists orcan be obtained.5.4.2 The requirements for special adhesives will use theclassification system, as described, by the addition of a singleletter that indicates the proper cell table in which the propertiesare listed. A specific value is d

22、esignated by the cell number foreach property in the order in which they are listed in the table.When a property is not to be specified, a zero is entered as thecell number. Likewise, when an acceptable value is notavailable in the cell table, the number 9 should be used and asuffix used indicating

23、the specific value (see 7.1). Thus, theletter designation “A” for cell table and 3400 for propertyvalues shall always be written A3400.NOTE 4An example of an anaerobic adhesive identified by thisclassification system is as follows. The designation AN0120A3400indicates the following with the material

24、 requirements from Cell Table Aof material specification.AN0120 = AnaerobicNewtonian flow, thread lockingA = Table A for property requirements3 = Strength ASTM Test Method D4562, 6 MPa min4 = Viscosity ASTM Test Methods D1084, Method B, 900MPas min0 = Unspecified0 = Unspecified6. Basic Requirements6

25、.1 The cell tables included as part of the listed referencestandard shall be used to develop a line call-out for thematerials listed in Table 1 covered by a material standard.6.2 When the existing cell table does not adequately de-scribe the material, then suffixes may be used in place of a celltabl

26、e designation.6.3 A line call-out assembled using the standard becomes aspecification. The line call-out shall contain the broad andspecific type of adhesive together with the appropriate identi-fiers, followed by special suffix requirements, as they apply.12 345| SPECIFIC | CELL REQUIREMENTS | | Ta

27、ble | SuffixBroadGenericTypeGroupXXClassXGradeX XXXPropertiesZZXXXNOTE 11 = Two or more letters identify the generic family based on abbreviations from Table 1.2 = Four digits identify the specific type. The first two digits identify the group. The next digit identifies the class and the last digit

28、identifies the grade.A basic property table will provide property values for the specific material (see 5.2).3 = One letter refers to a cell table listing of physical specifications and test methods.4 = Four digits refer to the specific physical parameters listed in the cell table.5 = Suffix codes i

29、ndicate special requirements based on the application and identify special tests (two letters with three digits).FIG. 1 Classification SystemTABLE 1 Standard Symbols for Generic FamiliesStandardSymbolAFamily NameASTMStandardBAN Anaerobic (dimethacrylate)BD5363CA CyanoacrylateCS CaseinCEP EpoxyHM Hot

30、 meltMF Melamine-FormaldehydePF Phenol-Formaldehyde (phenolic)PMMA Acrylic (other than AN or CA)PUR PolyurethaneSI SiliconeCAAdditional symbols will be added to this classification system as they arerequested or developed.BThe standards listed are those in accordance with this classification system.

31、CA standard is being developed.D4800 94 (2011)27. Suffix Requirements7.1 When requirements are needed that supersede or supple-ment the property table or cell table requirements, they shall bespecified through the use of suffixes. In general, the first suffixletter indicates the special requirement

32、needed and the secondletter indicates the condition or test method, or both, with athree-digit number indicating the specific requirement. Thesuffixes that may be used are listed in Table 2.7.2 Basic requirements from property or cell tables, as theyapply, are always in effect unless these requireme

33、nts aresuperseded by special suffix requirements in the line call-out.NOTE 5When using the suffixes for additional requirements of thematerial, the user must keep in mind that not all tests are routinelyconducted by the supplier. When these requirements are necessary toidentify particular characteri

34、stics important to specific applications theyshall be agreed upon between user and supplier.DesignationOrderNumberPropertyCell Limits012345678 91 Shear strength, ASTMD4562 MPa, minAUnspecified 2 4 6 8 12 14 20 35 Specify value2 Viscosity, ASTM D1084,No. 4 spindle, 20 r/minMPas, minBUnspecified 10 26

35、 200 900 6500 10 3 10325 3 1031 3 106Specify value3 To be determined Unspecified . . . . . . . .4 To be determined Unspecified . . . . . . . .AMegapascals 3 145 = pounds-force per square inch.BViscosity must not exceed the value in the next highest cell.FIG. 2 Example of Cell Table A Detail Requirem

36、entsTABLE 2 Suffix Symbols and RequirementsASymbol CharacteristicA Color (Unless otherwise shown by suffix, color is understood to bethe commercially available color for the material.)Second letter A = does not have to match a standardB = must match standardThree-digit number 001 = color and standar

37、d number on drawing002 = color on drawingF Flammability, Flash Point, or Fungus ResistanceSecond letter A = ASTM D1310 (open cup)Three-digit number = minimum value, degrees CelsiusB = ASTM D3278 (closed cup)Three-digit number = minimum value, degrees CelsiusG Specific GravitySecond letter A = ASTM D

38、1298 (tolerance 60.02)B = ASTM D1298 (tolerance 60.05)Three-digit number X factor of 0.01 = requirement valueJ HardnessSecond letter A = ASTM D2240 (shore A) tolerance 6 5B = ASTM D2583 (barcol), minimumD = ASTM D2240 (shore D) tolerance 65R Volatile Loss or SolidsSecond letter A = ASTM D2834 (3hat1

39、026 3C)solidsThree-digit number X factor of 0.1 = percent, minimumV Viscosity, Flow Rate, or Extrusion RateSecond letter A = MIL-A-46146 (extrusion rate)Three-digit number = value grams per minute, minimumZ Other Special RequirementsSecond letter from existing list of symbols where test orrequiremen

40、t is not available.These characteristics will be spelled out in detail and identified insequence, that is 01, 02, 03, etc.Example ZV01ViscosityASTM D1084RVF, No 4 spindle, and 20 r/min, 6000to 8000 MPasAAdditional suffixes and requirements will be added to this classification systemas test methods o

41、r requirements are developed or requested or both.D4800 94 (2011)37.3 When a standard for a material is listed in Table 1, therequirements of the referenced standard apply. If desired, thereferenced standards may be used since a similar system isused in each document. When a standard for a materials

42、pecification is written using this guide, the use of thefollowing sections are recommended (in addition to otherrequired sections):General RequirementsDetail RequirementsSamplingSpecimen PreparationConditioningTest MethodsNumber of TestsCertification and InspectionRetest and RejectionPackaging, Pack

43、ing, and MarkingQuality Assurance Provisions for Government orMilitary Procurement (MIL-STD-105)For additional guidance in writing standards, refer to themanual Form and Style for ASTM Standards.48. Keywords8.1 adhesives; classificationASTM International takes no position respecting the validity of

44、any patent rights asserted in connection with any item mentionedin this standard. Users of this standard are expressly advised that determination of the validity of any such patent rights, and the riskof infringement of such rights, are entirely their own responsibility.This standard is subject to r

45、evision at any time by the responsible technical committee and must be reviewed every five years andif not revised, either reapproved or withdrawn. Your comments are invited either for revision of this standard or for additional standardsand should be addressed to ASTM International Headquarters. Yo

46、ur comments will receive careful consideration at a meeting of theresponsible technical committee, which you may attend. If you feel that your comments have not received a fair hearing you shouldmake your views known to the ASTM Committee on Standards, at the address shown below.This standard is cop

47、yrighted by ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959,United States. Individual reprints (single or multiple copies) of this standard may be obtained by contacting ASTM at the aboveaddress or at 610-832-9585 (phone), 610-832-9555 (fax), or serviceastm.org (e-mail); or through the ASTM website(www.astm.org). Permission rights to photocopy the standard may also be secured from the ASTM website (www.astm.org/COPYRIGHT/).4Available from ASTM International Headquarters.D4800 94 (2011)4