ASTM C506M-2008a Standard Specification for Reinforced Concrete Arch Culvert Storm Drain and Sewer Pipe (Metric).pdf

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1、Designation: C 506M 08aStandard Specification forReinforced Concrete Arch Culvert, Storm Drain, and SewerPipe (Metric)1This standard is issued under the fixed designation C 506M; the number immediately following the designation indicates the year oforiginal adoption or, in the case of revision, the

2、year of last revision. A number in parentheses indicates the year of last reapproval. Asuperscript epsilon (e) indicates an editorial change since the last revision or reapproval.This standard has been approved for use by agencies of the Department of Defense.1. Scope1.1 This specification covers re

3、inforced arch-shaped con-crete pipe to be used for the conveyance of sewage, industrialwastes, storm water, and for the construction of culverts.1.2 This specification is the SI companion to SpecificationC 506.NOTE 1This specification is a manufacturing and purchase specifica-tion only, and does not

4、 include requirements for bedding, backfill, or therelationship between field load condition and the strength classification ofpipe. However, experience has shown that the successful performance ofthis product depends upon the proper selection of the class of pipe, typeof bedding and backfill, and c

5、are that the installation conforms to theconstruction specifications. The owner of the reinforced concrete pipespecified herein is cautioned that he must correlate the field requirementswith the class of pipe specified and provide inspection at the constructionsite.2. Referenced Documents2.1 ASTM St

6、andards:2A 36/A 36M Specification for Carbon Structural SteelA 82/A 82M Specification for Steel Wire, Plain, for Con-crete ReinforcementA 185/A 185M Specification for Steel Welded Wire Rein-forcement, Plain, for ConcreteA 496/A 496M Specification for Steel Wire, Deformed, forConcrete ReinforcementA

7、497/A 497M Specification for Steel Welded Wire Rein-forcement, Deformed, for ConcreteA 615/A 615M Specification for Deformed and PlainCarbon-Steel Bars for Concrete ReinforcementA 706/A 706M Specification for Low-Alloy Steel De-formed and Plain Bars for Concrete ReinforcementC33 Specification for Co

8、ncrete AggregatesC 150 Specification for Portland CementC 260 Specification for Air-Entraining Admixtures for Con-creteC 309 Specification for Liquid Membrane-Forming Com-pounds for Curing ConcreteC 494/C 494M Specification for Chemical Admixtures forConcreteC 497M Test Methods for Concrete Pipe, Ma

9、nhole Sec-tions, or Tile MetricC 595 Specification for Blended Hydraulic CementsC 618 Specification for Coal Fly Ash and Raw or CalcinedNatural Pozzolan for Use in ConcreteC 822 Terminology Relating to Concrete Pipe and RelatedProductsC 989 Specification for Ground Granulated Blast-FurnaceSlag for U

10、se in Concrete and MortarsC 1017/C 1017M Specification for Chemical Admixturesfor Use in Producing Flowing ConcreteC 1116 Specification for Fiber-Reinforced Concrete andShotcrete3. Terminology3.1 DefinitionsFor definitions of terms relating to con-crete pipe, see Terminology C 822.4. Classification4

11、.1 Pipe manufactured according to this specification shallbe of three classes identified as ClassA-II,A-III, andA-IV. Thestrength requirements are prescribed in Table 1.5. Basis of Acceptance5.1 Unless otherwise designated by the owner at the time of,or before placing an order, there are two separat

12、e and alterna-tive bases of acceptance. Independent of the method ofacceptance, the pipe shall be designed to meet both the 0.01-in.crack and ultimate strength requirements.1This specification is under the jurisdiction of ASTM Committee C13 onConcrete Pipe and is the direct responsibility of Subcomm

13、ittee C13.02 onReinforced Sewer and Culvert Pipe.Current edition approved April 15, 2008. Published May 2008. Originallyapproved in 1980. Last previous edition approved in 2008 as C 506M 08.2For referenced ASTM standards, visit the ASTM website, www.astm.org, orcontact ASTM Customer Service at servi

14、ceastm.org. For Annual Book of ASTMStandards volume information, refer to the standards Document Summary page onthe ASTM website.1Copyright ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959, United States.5.1.1 Acceptance on Basis of Plant Load Bearing Tests,Ma

15、terial Tests, and Inspection of Manufactured Pipe for VisualDefects and ImperfectionsAcceptability of the pipe in alldiameters and classes produced in accordance with 7.1 or 7.2shall be determined by the results of the three-edge-bearingtests as defined in 11.3.1; by such material tests as are requi

16、redin accordance with 6.2, 6.3, 6.5, and 6.6, by an absorption testof the concrete from the wall of the pipe for each mix designthat is used on an order; and by visual inspection of the finishedpipe to determine its conformance with the accepted design andits freedom from defects.5.1.2 Acceptance on

17、 the Basis of Material Test and Inspec-tion of Manufactured Pipe for Defects and ImperfectionsAcceptability of the pipe in all diameters and classes producedin accordance with 7.1 or 7.2 shall be determined by the resultsof such material tests as are required in accordance with 6.2,6.3, 6.5, and 6.6

18、; by crushing tests on concrete cores or curedconcrete cylinders; by an absorption test of the concrete fromthe wall of the pipe for each mix design that is used on anorder; and by inspection of the finished pipe, including amountand placement of reinforcement, to determine its conformancewith the a

19、ccepted design and its freedom from defects.5.1.3 When agreed upon by the owner and the manufacturer,any portion or any combination of the tests itemized in 5.1.1 or5.1.2 may form the basis of acceptance.5.2 Age for AcceptancePipe shall be considered ready foracceptance when they conform to the requ

20、irements as indicatedby the specified tests.6. Materials6.1 Reinforced ConcreteThe reinforced concrete shallconsist of cementitious materials, mineral aggregates, andwater, in which steel has been embedded in such a manner thatthe steel and concrete act together.TABLE 1 Strength Requirements for Rei

21、nforced Concrete PipeAApprox-imateEquivalentRoundSize,mmT,mmMini-mumRise,mmMini-mumSpan,mmf8cBMPaDouble Line ReinforcementCSingle LineReinforcementContinuous BasicReinforcement = AsDAdditional Reinforcement = AsDClass Inner Cage Outer Cage“U ”(Inner Cage)“V ”(Outer Cage)A-II A-III A-IV A-II A-III A-

22、IV A-II A-III A-IVDimen-sion,mmA-II A-III A-IVDimen-sion,mmA-II A-III A-IV A-II A-III A-IV375 57 280 460 27.6 27.6 27.6 . . . . . . . . . . . . . . 1.7 2.5 3.6450 63 345 560 27.6 27.6 27.6 . . . . . . . . . . . . . . 2.3 3.0 5.5525 69 395 660 27.6 27.6 27.6 . . . . . . . . . . . . . . 2.8 3.6 6.1600

23、 75 460 725 27.6 27.6 27.6 . . . . . . 660 . . . 735 . . . 3.4 4.6 6.8750 88 570 920 27.6 27.6 27.6 1.9 2.5 3.8 1.5 1.9 3.0 760 1.9 2.5 3.8 865 1.5 1.9 2.8 3.8 5.1 7.6900 100 675 1110 27.6 27.6 27.6 2.3 3.2 4.6 1.9 2.5 3.6 865 2.3 3.2 4.6 990 1.9 2.5 3.4 4.6 6.3 9.31050 113 795 1300 27.6 27.6 27.6 2

24、.8 3.8 5.7 2.1 3.0 4.4 1065 2.8 3.8 5.7 1090 2.1 3.0 4.6 5.5 7.6 11.41200 125 915 1485 27.6 27.6 . 3.2 4.6 . 2.5 3.6 . 1220 3.2 4.6 . 1245 2.5 3.6 . 6.3 9.3 .1350 138 1015 1650 27.6 27.6 . 3.8 5.1 . 3.0 4.0 . 1320 3.8 5.1 . 1395 3.0 4.0 . 7.6 10.2 .1500 150 1145 1855 27.6 27.6 . 4.4 5.9 . 3.6 4.6 .

25、1525 4.4 5.9 . 1700 3.6 4.6 . 8.9 11.8 .1800 175 1370 2235 27.6 34.5 . 5.5 7.6 . 4.2 5.9 . 1725 5.5 7.6 . 1955 4.2 5.9 . 11.0 15.2 .2100 200 1575 2590 27.6 34.5 . 6.8 9.3 . 5.1 7.2 . . 6.8 9.3 . . 5.1 7.2 . 13.5 18.6 .2250 213 1830 2920 . . . . . . . . . . . . . . . . . . . .2400 225 1960 3100 . . .

26、 . . . . . . . . . . . . . . . . .2700 250 2215 3505 . . . . . . . . . . . . . . . . . . . .3000 275 2460 3910 . . . . . . . . . . . . . . . . . . . .3300 250 2705 4285 . . . . . . . . . . . . . . . . . . . .D-Loads for 3Edge-Bearing MethodClass 0.3-mmCrackUltimateA-II 50.0 75.0A-III 65.0 100.0A-IV

27、100.0 150.0NoteTest load in newtons per linearmetre equals D-load 3 inside span inmillimetres.AFor modified or special designs, see 7.3.Bf 8c = minimum compressive strength of concrete in megapascals.CAs an alternative to designs requiring double line reinforcement, the reinforcement may be position

28、ed and proportioned so that the total reinforcement of the inner cageplus the middle cage shall not be less than that specified for the inner cage continuous basic reinforcement, and the additional reinforcement “U ” and the totalreinforcement of the outer cage plus the middle cage shall not be less

29、 than that specified for the outer cage continuous basic reinforcement and the additional reinforcement“V.”DAs= circumferential steel area in square millimetres per longitudinal centimetre of pipe barrel in each continuous basic cage and additional cages in area denoted “U ”and “V.” Dimensions “U ”

30、and “V ” are measured on the center line of the culvert wall.C 506M 08a26.2 Cementitious Materials:6.2.1 CementCement shall conform to the requirementsof Specification C 150, or shall be portland blast-furnace slagcement, or slag modified portland cement, or portland-pozzolan cement conforming to th

31、e requirements of Specifica-tion C 595, except that the pozzolan constituent in the Type IPportland pozzolan cement shall be fly ash and shall not exceed25 % by weight.6.2.2 Ground Granulated Blast-Furnace Slag (GGBFS)GGBFS shall conform to the requirements of Grade 100 or 120of Specification C 989.

32、6.2.3 Fly AshFly ash shall conform to the requirements ofClass F or Class C of Specification C 618.6.2.4 Allowable Combinations of Cementitious MaterialsThe combination of cementitious materials used in the concreteshall be one of the following:6.2.4.1 Portland cement only,6.2.4.2 Portland blast fur

33、nace slag cement only,6.2.4.3 Slag modified portland cement only,6.2.4.4 Portland pozzolan cement only,6.2.4.5 A combination of portland cement and groundgranulated blast-furnace slag,6.2.4.6 A combination of portland cement and fly ash, or6.2.4.7 A combination of portland cement, ground granu-lated

34、 blast-furnace slag (not to exceed 25 % of the totalcementitious weight) and fly ash (not to exceed 25 % of thetotal cementitious weight.6.3 AggregatesAggregates shall conform to SpecificationC33except that the requirement for gradation shall not apply.6.4 Admixtures and BlendsThe following admixtur

35、es andblends are allowable:6.4.1 Air-entraining admixture conforming to SpecificationC 260;6.4.2 Chemical admixture conforming to SpecificationC 494/C 494M;6.4.3 Chemical admixture for use in producing flowingconcrete conforming to Specification C 1017/C 1017M; and6.4.4 Chemical admixture or blend a

36、pproved by the owner.6.5 Steel ReinforcementReinforcement shall consist ofwire conforming to Specification A 82/A 82M or SpecificationA 496/A 496M; or of wire reinforcement conforming to Speci-fication A 185/A 185M or Specification A 497/A 497M;orofbars conforming to Specification A 36/A 36M, Specif

37、icationA 615/A 615M Grade 40 or 60, or Specification A 706/A 706M Grade 60.6.6 Synthetic FibersCollated fibrillated virgin polypropy-lene fibers may be used, at the manufacturers option, inconcrete pipe as a nonstructural manufacturing material. OnlyType III synthetic fibers designed and manufacture

38、d specifi-cally for use in concrete and conforming to the requirements ofSpecification C 1116 shall be accepted.7. Design7.1 Size and DimensionsThe standard sizes of arch pipeare listed in Table 1. The internal dimensions for each standardsize shall be as defined in Fig. 1, subject to the permissibl

39、evariations of Section 12.7.2 Design TablesThe wall thickness, compressivestrength of concrete, and the area of circumferential reinforce-ment shall be as prescribed in Table 1, subject to the provisionsof 7.3, 11.4, and Section 12.7.2.1 Footnotes to the tables herein are intended to beamplification

40、s of the tabulated requirements and are to beconsidered applicable and binding as if they were contained inthe body of the specification.7.3 Modified and Special Designs:7.3.1 If permitted by the owner, the manufacturer mayrequest approval by the owner of modified designs that differfrom the designs

41、 in this Section 7 or special designs for sizesand loads beyond those shown in Table 1, or special designs forpipe sizes that do not have steel reinforcement areas shown inTable 1.7.3.2 Such modified or special designs shall be based onrational or empirical evaluations of the ultimate strength andcr

42、acking behavior of pipe and shall fully describe to the ownerany deviations from the requirements of this Section 7. Thedescriptions of modified or special designs shall include thewall thickness, the concrete strength, and the area, type,placement, number of layers, and strength of the steel rein-f

43、orcement.7.3.3 The manufacturer shall submit to the owner proof ofthe adequacy of the proposed modified or special design. Suchproof may comprise the submission of certified three-edge-bearing tests already made, which are acceptable to the owneror, if such three-edge-bearing tests are not available

44、 or accept-able, the manufacturer may be required to perform proof testson sizes and classes selected by the owner to demonstrate theadequacy of the proposed design.7.3.4 Such pipe must meet all of the test and performancerequirements specified by the owner in accordance withSection 5.7.4 AreaIn thi

45、s specification, when the word area is notdescribed by adjectives, such as cross-sectional or single wire,it shall be understood to be the cross-sectional area ofreinforcement per unit lengths of pipe.8. Reinforcement8.1 Circumferential ReinforcementA line of circumferen-tial reinforcement for any g

46、iven total area may be composed oftwo layers for pipe with wall thicknesses of less than 180 mmor three layers for pipe with wall thicknesses of 180 mm orgreater. The layers shall not be separated by more than thethickness of one longitudinal plus 6 mm. The multiple layersshall be fastened together

47、to form a single cage. All otherspecification requirements such as laps, welds, and tolerancesof placement in the wall of the pipe, etc., shall apply to thismethod of fabricating a line of reinforcement.8.1.1 Where one line of reinforcement is used, it shall beplaced so that the cover of the concret

48、e over the circumferentialreinforcement at the vertical and horizontal diameters of thepipe is 25 mm from the inside and outside surfaces of the pipe,except for wall thicknesses less than 62 mm, the protectivecover of the concrete over the circumferential reinforcement inthe wall of the pipe shall b

49、e 18 mm.8.1.2 Where two lines of reinforcement of arch shapecorresponding to the contour of the pipe are used, each lineshall be so placed that the covering of concrete over thereinforcement is 25 mm.C 506M 08a38.1.3 The location of the reinforcement shall be subject tothe permissible variations in dimensions given in 12.5. Re-quirements for placement and protective covering of theconcrete from the inner or outer surface of the pipe do notapply to that portion of a cage which is flared so as to extendinto the bell or reduced in diameter so as to extend into t